CN214983501U - Tea pressing and forming device - Google Patents
Tea pressing and forming device Download PDFInfo
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- CN214983501U CN214983501U CN202120752602.8U CN202120752602U CN214983501U CN 214983501 U CN214983501 U CN 214983501U CN 202120752602 U CN202120752602 U CN 202120752602U CN 214983501 U CN214983501 U CN 214983501U
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- 238000003825 pressing Methods 0.000 title description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 241001122767 Theaceae Species 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000008676 import Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The utility model relates to a press tea technical field, disclose a press tea forming device, including connecing material frame transmission, die head conveying subassembly and feed cylinder conveying subassembly, be equipped with the discharge gate on connecing material frame transmission, die head conveying subassembly is located the top of feed cylinder conveying subassembly, discharge gate department is equipped with forming mechanism, forming mechanism extrudees the material that is released from the discharge gate to the design intracavity of forming mechanism, the last port of design intracavity is the die head import, die head conveying subassembly includes the die head conveyor belt mechanism that is used for conveying the die head, the exit end on the die head conveyor belt mechanism is equipped with the die head push rod mechanism that is used for advancing the die head on the die head conveyor belt mechanism into the die head import; the utility model provides a pair of press tea forming device adopts the structural design of perpendicular rotation material frame, and overall structure design is simple, has improved the packaging efficiency of feed cylinder and die head, has also improved the discharging efficiency of design material simultaneously.
Description
Technical Field
The utility model relates to a press tea technical field, concretely relates to press tea forming device.
Background
Among the current tea equipment that presses, need use a plurality of to be used for splendid attire tealeaves and cooperate the feed cylinder that realizes the tealeaves design, need accomplish the process of drying of tealeaves on longer conveyer after feed cylinder splendid attire tealeaves is accomplished, see patent application number for specific technology: CN201921889265.6, the name is a charging barrel conveying mechanism, the conveying device adopts a mode that a plurality of charging barrels are arranged on chains, the walking path of the charging barrels is prolonged through S-shaped chain transmission, and natural drying of tea leaves is facilitated.
In addition, in the current tea equipment of pressing, need use the rotatory material mode of connecing, realize connecing in succession and the ejection of compact, cooperation forming mechanism realizes pressing the continuous production in the tea process in the shaping of ejection of compact and the tealeaves after with the shaping pushes into the feed cylinder, and the concrete technique sees patent application number: CN201921888816.7, entitled as a rotary table feeding mechanism, adopts a mode of horizontally rotating a material receiving frame, adopts vertical material receiving and vertical material discharging, then horizontally extrudes and forms, and horizontally pushes the material receiving frame into a material barrel, the structure design is complex, the structure design equipment of the horizontally rotating material receiving frame has larger integral volume, and the problem of large occupied area of the field is also existed.
Traditional a feed cylinder for pressing tea need set up the die head in the one end of feed cylinder, every die head all need be placed in proper order pressing the tea in-process, die head and feed cylinder are detached parts, consequently still need export the die head in proper order and be convenient for place the die head in the feed cylinder, and traditional die head is complicated with the structural design that the feed cylinder was assembled, and the assembly design of traditional feed cylinder and die head can't match with new material frame transmission and use, consequently, need to solve traditional structural design complicacy urgently, the problem that feed cylinder and die head packaging efficiency are low.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the above-mentioned prior art, the utility model provides a press tea forming device, whole equipment volume is less, and structural design is compact, can solve the existing equipment bulky, and the problem that the place area occupied is big has also improved the packaging efficiency of feed cylinder and die head simultaneously, and whole work efficiency obtains obviously improving.
The utility model discloses the technical scheme who adopts does:
a tea pressing and forming device comprises a material receiving frame transmission device, a spiral type material barrel transmission device, a die head transmission assembly and a material barrel transmission assembly, wherein a discharge port is formed in the material receiving frame transmission device, the die head transmission assembly is located above the material barrel transmission assembly, a forming mechanism is arranged at the discharge port, the forming mechanism extrudes materials pushed out from the discharge port into a forming cavity of the forming mechanism in an extrusion manner, the upper port of the forming cavity is a die head inlet, the die head transmission assembly comprises a die head conveying belt mechanism for conveying a die head, and a die head push rod mechanism for pushing the die head on the die head conveying belt mechanism into the die head inlet is arranged at the outlet end of the die head conveying belt mechanism;
the lower end opening of the fixed cavity is a feed opening, the charging barrel conveying assembly comprises a charging barrel conveying belt mechanism, and a charging barrel push rod mechanism for pushing the charging barrel on the charging barrel conveying belt mechanism to a position right below the feed opening is arranged at the outlet end of the charging barrel conveying belt mechanism;
the charging barrel conveying assembly further comprises a charging barrel transfer mechanism used for transferring a charging barrel positioned right below the discharging opening to an inlet end of the spiral charging barrel conveying device, the spiral charging barrel conveying device comprises a spiral guide disc and a rotary disc, the spiral guide disc is positioned above the rotary disc, the charging barrel transfer mechanism sequentially places a plurality of charging barrels on the rotary disc from the inlet end of the spiral guide disc, the rotary disc drives the charging barrels to sequentially enter spiral channels in the spiral guide disc in the rotating process, a vertical channel communicated with the spiral channels is arranged in the middle of the spiral guide disc, and the axis of the vertical channel is collinear with the rotating axis of the rotary disc;
connect material frame transmission includes that first curb plate, second curb plate and a plurality of connect the material subassembly, it connects material subassembly pivoted rotary drive device to be equipped with the drive on the first curb plate, connect the material subassembly including connect the material frame and with connect material frame sliding fit's kicking block, be equipped with annular slide rail on the first curb plate, the axis level of annular slide rail extends, kicking block and annular slide rail sliding fit, be equipped with feed inlet and discharge gate on the second curb plate, annular slide rail has the breach, the position of breach corresponds with the position of discharge gate, just be equipped with the drive kicking block along connecing the gliding first push rod mechanism of material frame inner wall to the position of breach on the first curb plate.
This technical scheme, adopt die head conveying subassembly and feed cylinder conveying subassembly to separately convey die head and feed cylinder, die head conveying subassembly passes through die head push rod mechanism and impels the die head import with the die head on the die head conveyor belt mechanism, feed cylinder conveying subassembly pushes away the feed cylinder on the feed cylinder conveyor belt mechanism to under the feed opening through feed cylinder push rod mechanism, because the last port of deciding the die cavity is the die head import, the lower port of deciding the die cavity is the feed opening, then the die head import, decide the die cavity, feed opening and feed cylinder three all are located same vertical direction, the die head gets into in the design intracavity and falls into the bottom of feed cylinder through the feed opening and realize the shutoff to the feed cylinder lower extreme from the die head import, because the feed opening department is equipped with forming mechanism, the material falls into the feed cylinder from the feed opening after forming mechanism's design chamber is finalized the design after being released from the discharge gate, realize the quick ejection of compact of design material. To sum up, this device adopts feed cylinder and die head separately to convey, and the die head can fall into the feed cylinder from the vertical direction in, and in addition, the material after the design all goes into the feed cylinder from the vertical direction with the die head, and whether the equipment route of feed cylinder and die head still the ejection of compact route of design material all obtains very big shortening, and overall structure design is simple, has improved the packaging efficiency of feed cylinder and die head, has also improved the ejection of compact efficiency of design material simultaneously.
In the technical scheme, the charging barrel is continuously and sequentially placed on the rotary table from the inlet end of the spiral guide disc, the spiral guide disc is positioned above the rotary table, the charging barrel sequentially enters the spiral channel in the spiral guide disc in the process of driving the charging barrel to move by the rotary table, and the axis of the vertical channel is collinear with the rotating axis of the rotary table, so that the charging barrel finally and sequentially moves into the vertical channel communicated with the spiral channel in the rotating process of the rotary table, the spiral moving path is adopted, the conveying path of the charging barrel is prolonged, the conveying space is also saved, the spiral channel in the spiral guide disc can guide the moving path of the charging barrel, the structural design is simple and reasonable, the volume of the equipment is greatly reduced while the longer moving path is provided for the charging barrel, the spiral conveying design is adopted, and the structural design is compact, the problems of large size and large occupied area of the existing equipment can be solved.
In the technical scheme, because the rotary driving device drives the material receiving assembly to rotate along the annular slide rail, the rotation axis of the rotary driving device is consistent with the axis of the annular slide rail, the material receiving frame and the ejection block rotate together, the material receiving frame sequentially passes through the feed port and the discharge port, when the material receiving frame passes through the feed port, the feeding equipment conveys materials into the material receiving frame through the feed port, the material receiving frame rotates to the position right opposite to the discharge port, at the moment, the ejection block is separated from the annular slide block and is hung with the first push rod mechanism, then the first push rod mechanism starts to drive the ejection block to move towards the discharge port along the inner wall of the material receiving frame, the ejection block pushes the materials in the material receiving frame out from the discharge port, the quantitative output and the output of tea leaves are realized, and convenience is provided for the shaping of the tea leaves in the downward moving process. The material receiving frame transmission device adopts the structural design of a vertical rotary material receiving frame, the structural design is compact, and the problems of large volume and large occupied area of the existing equipment can be solved.
To sum up, this device is on the whole, no matter connect material frame transmission, spiral feed cylinder conveyer, die head conveying assembly and feed cylinder conveying assembly, all has special design, has solved current equipment structure loaded down with trivial details, and equipment is bulky, and the big problem of place area occupied. Meanwhile, the assembly efficiency of the charging barrel and the die head is improved, and the overall working efficiency is obviously improved.
Further, convey the die head for better realization and make things convenient for the die head to fall to the feed cylinder from the die cavity for the imported department of die head, be equipped with die head transfer passage between exit end and the die head import on the die head conveyor belt mechanism, be equipped with the die head conveying export with the import intercommunication of die head on the die head transfer passage, die head push rod mechanism pushes away the die head to die head conveying export along die head transfer passage, and the die head is advanced from the die head import and is decided the die cavity and fall into the bottom realization of being located the feed opening under the feed cylinder and to the shutoff of feed cylinder bottom.
Furthermore, in order to better realize batch conveying of the cartridges, the automatic feeding device further comprises a first cartridge conveying assembly and a second cartridge conveying assembly, wherein the cartridges are conveyed from the first cartridge conveying assembly to the second cartridge conveying assembly and then conveyed to the cartridge conveying assembly through the second cartridge conveying assembly.
Further, in order to realize the rotary drive of the material receiving assembly, the rotary drive device comprises a rotary disc and a first motor for driving the rotary disc to rotate, the first motor is installed on the first side plate, two ends of the rotary disc are respectively connected with the first side plate and the second side plate through bearings in a rotating mode, and the material receiving frames are circumferentially and uniformly fixedly installed on the rotary disc.
Further, for better realization kicking block and connect the cooperation stability between the material frame, circumference evenly is equipped with a plurality of and connects the spacing post of material subassembly one-to-one on the rolling disc, spacing post pass the material frame that connects that corresponds after with kicking block sliding fit.
Furthermore, in order to better drive the ejection block by the cylinder, the first push rod mechanism is the cylinder, and an ejection block in sliding fit with the ejection block is arranged on a cylinder rod of the cylinder.
Further, in order to realize the extrusion of tealeaves, forming mechanism includes forming die, pushes away the head and is used for the drive to push away the second push rod mechanism that the head removed along the shaping chamber in the forming die, and second push rod mechanism is the cylinder, forming die includes the pay-off mouth and the design chamber with shaping chamber intercommunication, the pay-off mouth docks with the discharge gate, the tip of pushing away the head is equipped with the terminal surface that matches with the appearance of deciding the chamber.
Further, for the shape matching of the fixed cavity and the charging barrel, the tea leaves after being fixed can fall into the charging barrel, the fixed cavity is a cylindrical fixed cavity, and the end face is an arc-shaped end face matched with the arc face and the height of the cylindrical fixed cavity.
Further, in order to move the material cylinder filled with tea leaves to the next process conveniently, the material cylinder transfer mechanism is arranged at the position, close to the discharge port, of the outer side of the second side plate, and comprises a material cylinder supporting table arranged on the second side plate, a third push rod mechanism and a push block, wherein the push block is used for pushing the material cylinder positioned on the material cylinder supporting table to the inlet end of the spiral guide disc through the third push rod mechanism. The third push rod mechanism is a cylinder.
Furthermore, in order to facilitate continuous pushing of the charging barrel positioned in the vertical channel, the turntable is provided with a lower end opening communicated with the vertical channel, and a push rod mechanism for pushing the charging barrel moving into the vertical channel is arranged below the turntable.
The utility model has the advantages that: this technical scheme, adopt die head conveying subassembly and feed cylinder conveying subassembly to separately convey die head and feed cylinder, die head conveying subassembly passes through die head push rod mechanism and impels the die head import with the die head on the die head conveyor belt mechanism, feed cylinder conveying subassembly pushes away the feed cylinder on the feed cylinder conveyor belt mechanism to under the feed opening through feed cylinder push rod mechanism, because the last port of deciding the die cavity is the die head import, the lower port of deciding the die cavity is the feed opening, then the die head import, decide the die cavity, feed opening and feed cylinder three all are located same vertical direction, the die head gets into in the design intracavity and falls into the bottom of feed cylinder through the feed opening and realize the shutoff to the feed cylinder lower extreme from the die head import, because the feed opening department is equipped with forming mechanism, the material falls into the feed cylinder from the feed opening after forming mechanism's design chamber is finalized the design after being released from the discharge gate, realize the quick ejection of compact of design material. To sum up, this device adopts feed cylinder and die head separately to convey, and the die head can fall into the feed cylinder from the vertical direction in, and in addition, the material after the design all goes into the feed cylinder from the vertical direction with the die head, and whether the equipment route of feed cylinder and die head still the ejection of compact route of design material all obtains very big shortening, and overall structure design is simple, has improved the packaging efficiency of feed cylinder and die head, has also improved the ejection of compact efficiency of design material simultaneously.
In the technical scheme, the charging barrel is continuously and sequentially placed on the rotary table from the inlet end of the spiral guide disc, the spiral guide disc is positioned above the rotary table, the charging barrel sequentially enters the spiral channel in the spiral guide disc in the process of driving the charging barrel to move by the rotary table, and the axis of the vertical channel is collinear with the rotating axis of the rotary table, so that the charging barrel finally and sequentially moves into the vertical channel communicated with the spiral channel in the rotating process of the rotary table, the spiral moving path is adopted, the conveying path of the charging barrel is prolonged, the conveying space is also saved, the spiral channel in the spiral guide disc can guide the moving path of the charging barrel, the structural design is simple and reasonable, the volume of the equipment is greatly reduced while the longer moving path is provided for the charging barrel, the spiral conveying design is adopted, and the structural design is compact, the problems of large size and large occupied area of the existing equipment can be solved.
In the technical scheme, because the rotary driving device drives the material receiving assembly to rotate along the annular slide rail, the rotation axis of the rotary driving device is consistent with the axis of the annular slide rail, the material receiving frame and the ejection block rotate together, the material receiving frame sequentially passes through the feed port and the discharge port, when the material receiving frame passes through the feed port, the feeding equipment conveys materials into the material receiving frame through the feed port, the material receiving frame rotates to the position right opposite to the discharge port, at the moment, the ejection block is separated from the annular slide block and is hung with the first push rod mechanism, then the first push rod mechanism starts to drive the ejection block to move towards the discharge port along the inner wall of the material receiving frame, the ejection block pushes the materials in the material receiving frame out from the discharge port, the quantitative output and the output of tea leaves are realized, and convenience is provided for the shaping of the tea leaves in the downward moving process. The material receiving frame transmission device adopts the structural design of a vertical rotary material receiving frame, the structural design is compact, and the problems of large volume and large occupied area of the existing equipment can be solved.
To sum up, this device is on the whole, no matter connect material frame transmission, spiral feed cylinder conveyer, die head conveying assembly and feed cylinder conveying assembly, all has special design, has solved current equipment structure loaded down with trivial details, and equipment is bulky, and the big problem of place area occupied. Meanwhile, the assembly efficiency of the charging barrel and the die head is improved, and the overall working efficiency is obviously improved.
Drawings
Fig. 1 is a schematic structural diagram of a first view angle of the present invention;
fig. 2 is a schematic structural diagram of a second viewing angle of the present invention;
FIG. 3 is a schematic view of the structure of the middle subassembly of the present invention from a first perspective;
FIG. 4 is a schematic structural view from a second perspective of the center subassembly of the present invention;
fig. 5 is a schematic structural view of the transmission device of the material receiving frame of the present invention;
fig. 6 is a schematic structural diagram of a first view angle of the installation state of the middle ring-shaped sliding rail according to the present invention;
fig. 7 is a schematic structural view of a second viewing angle of the installation state of the middle ring-shaped sliding rail according to the present invention;
fig. 8 is a schematic structural view of the installation state of the receiving assembly in the present invention;
fig. 9 is a schematic structural view of a second side plate in the present invention;
fig. 10 is a schematic structural view of a first viewing angle of the receiving assembly of the present invention;
fig. 11 is a schematic structural view of a second viewing angle of the receiving assembly of the present invention;
fig. 12 is a schematic structural view of a third viewing angle of the receiving assembly of the present invention;
fig. 13 is a schematic structural view of the forming mold of the present invention;
FIG. 14 is a schematic structural view of a molding die part assembly of the present invention;
FIG. 15 is a schematic structural view of a screw type barrel conveyer according to the present invention;
FIG. 16 is a schematic view of a part of the assembly of the screw type cartridge transporting apparatus according to the present invention;
fig. 17 is a schematic structural view of the spiral guide plate of the present invention;
fig. 18 is a schematic structural view of the assembly at the lower part of the turntable in the present invention.
In the figure: a material receiving frame transmission device 1; a die head transfer assembly 2; a cartridge transport assembly 3; a discharge port 4; a molding mechanism 5; a fixed cavity 6; a die head inlet 7; a die head conveyor belt mechanism 8; a die head push rod mechanism 9; a feed opening 10; a cartridge conveyor belt mechanism 11; a cartridge pusher mechanism 12; a barrel 13; a die 14; a die head transfer passage 15; a die delivery outlet 16; a first cartridge transport assembly 17; a second cartridge transport assembly 18; a first side plate 19; a second side plate 20; a receiving frame 21; a top block 22; an annular slide rail 23; a feed port 24; a notch 25; a first push rod mechanism 26; a rotating disk 27; a first motor 28; a stopper post 29; an ejector block 30; a molding die 31; a pusher head 32; a second pusher mechanism 34; a feed port 35; an arcuate end surface 36; a cartridge support table 37; a third pusher mechanism 38; a push block 39; a V-shaped cleat 40; a cleaning port 41; a dovetail groove 42; a chute 43; a helical guide disk 44; a turntable 45; a second motor 46; a helical channel 47; a vertical channel 48; a lower end opening 49; an inner gear ring 50; a drive gear 51; a disc lower seat 52; a disc base 53; a first connecting rod 54; a disc shaft 55; a screw seat 56; a second connecting rod 57; an upper end opening 58; the first cylinder 59; a cartridge ejector rod 60; a conveyor belt conveying mechanism 61; a second cylinder 62; and a stripper assembly 63.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1:
as shown in fig. 1 to 18, this embodiment provides a tea pressing and forming device, which includes a material receiving frame transmission device 1, a spiral type material barrel transmission device, a die head transmission assembly 2 and a material barrel transmission assembly 3, wherein a material outlet 4 is arranged on the material receiving frame transmission device 1, the die head transmission assembly 2 is located above the material barrel transmission assembly 3, a forming mechanism 5 is arranged at the material outlet 4, the forming mechanism 5 extrudes a material pushed out from the material outlet 4 into a shaping cavity 6 of the forming mechanism 5 by extrusion, an upper port of the shaping cavity 6 is a die head inlet 7, the die head transmission assembly 2 includes a die head conveyor belt mechanism 8 for conveying a die head 14, and an outlet end on the die head conveyor belt mechanism 8 is provided with a die head push rod mechanism 9 for pushing the die head 14 on the die head conveyor belt mechanism 8 into the die head inlet 7;
the lower end of the fixed cavity 6 is a feed opening 10, the charging barrel conveying assembly 3 comprises a charging barrel conveyor belt mechanism 11, and a charging barrel push rod mechanism 12 for pushing a charging barrel 13 on the charging barrel conveyor belt mechanism 11 to a position right below the feed opening 10 is arranged at the outlet end of the charging barrel conveyor belt mechanism 11;
the cartridge conveying assembly 3 further comprises a cartridge transferring mechanism for transferring the cartridges 13 positioned right below the feed opening 10 to the inlet ends of the spiral cartridge conveying device, the spiral cartridge conveying device comprises a spiral guide disc 44 and a rotary disc 45, the spiral guide disc 44 is positioned above the rotary disc 45, the cartridge transferring mechanism sequentially places a plurality of cartridges 13 on the rotary disc 45 from the inlet ends of the spiral guide disc 44, the rotary disc 45 drives the cartridges 13 to sequentially enter spiral channels 47 in the spiral guide disc 44 in the rotating process, a vertical channel 48 communicated with the spiral channels 47 is arranged in the middle of the spiral guide disc 44, and the axis of the vertical channel 48 is collinear with the rotating axis of the rotary disc 45;
connect material frame transmission 1 to include first curb plate 19, second curb plate 20 and a plurality of to connect the material subassembly, be equipped with the drive on the first curb plate 19 and connect material subassembly pivoted rotary drive device, connect the material subassembly including connect material frame 21 and with connect material frame 21 sliding fit's kicking block 22, be equipped with annular slide rail 23 on the first curb plate 19, the axis level of annular slide rail 23 extends, kicking block 22 and annular slide rail 23 sliding fit, be equipped with feed inlet 24 and discharge gate 4 on the second curb plate 20, for the washing to connect material frame 21, still be equipped with on the second curb plate 20 by washing mouth 41, annular slide rail 23 has breach 25, the position of breach 25 corresponds with the position of discharge gate 4, just be equipped with drive kicking block 22 along connecing the gliding first push rod mechanism 26 of material frame 21 inner wall on the first curb plate 19 to the position of breach 25.
According to the technical scheme, a die head conveying assembly 2 and a charging barrel conveying assembly 3 are adopted to separately convey a die head 14 and a charging barrel 13, the die head conveying assembly 2 pushes the die head 14 on a die head conveying belt mechanism 8 into a die head inlet 7 through a die head push rod mechanism 9, the charging barrel conveying assembly 3 pushes the charging barrel 13 on a charging barrel conveying belt mechanism 11 to be under a discharging opening 10 through a charging barrel push rod mechanism 12, the die head inlet 7, the shaping cavity 6, the discharging opening 10 and the charging barrel 13 are all located in the same vertical direction as the upper end opening of the shaping cavity 6 is the die head inlet 7 and the lower end opening 10 of the shaping cavity 6 is the discharging opening 10, the die head 14 enters the shaping cavity 6 from the die head inlet 7 and falls into the bottom of the charging barrel 13 through the discharging opening 10 to block the lower end of the charging barrel 13, the forming mechanism 5 is arranged at the discharging opening 4, materials are shaped through the shaping cavity 6 of the forming mechanism 5 after being pushed out from the discharging opening 4 and then fall into the charging barrel 13 from the discharging opening 10, realize the quick ejection of compact of design material. In conclusion, the device adopts the charging barrel 13 and the die head 14 to separately convey, the die head 14 can fall into the charging barrel 13 from the vertical direction, in addition, the shaped materials and the die head 14 are all fed into the charging barrel 13 from the vertical direction, the assembly path of the charging barrel 13 and the die head 14 or the discharge path of the shaped materials are greatly shortened, the overall structure design is simple, the assembly efficiency of the charging barrel 13 and the die head 14 is improved, and meanwhile, the discharge efficiency of the shaped materials is also improved.
In the technical scheme, the charging barrel 13 is continuously and sequentially placed on the rotating disc 45 from the inlet end of the spiral guide disc 44, because the spiral guide disc 44 is positioned above the rotating disc 45, in the process that the rotating disc 45 drives the charging barrel 13 to move, the charging barrel 13 sequentially enters the spiral channel 47 in the spiral guide disc 44, because the axis of the vertical channel 48 is collinear with the rotating axis of the rotating disc 45, the charging barrel 13 finally sequentially moves into the vertical channel 48 communicated with the spiral channel 47 in the rotating process of the rotating disc 45, the spiral moving path is adopted, the conveying space is saved while the conveying path of the charging barrel 13 is prolonged, the spiral channel 47 in the spiral guide disc 44 can guide the moving path of the charging barrel 13, the structural design is simple and reasonable, the volume of the equipment is greatly reduced while a longer moving path is provided for the charging barrel 13, adopt spiral transmission design, structural design is compact, can solve current equipment bulky, the big problem of place area occupied.
In the technical scheme, the rotary driving device drives the material receiving assembly to rotate along the annular slide rail 23, the rotation axis of the rotary driving device is consistent with the axis of the annular slide rail 23, the material receiving frame 21 and the top block 22 rotate together, the material receiving frame 21 sequentially passes through the feed port 24 and the discharge port 4, when the material receiving frame 21 passes through the feed port 24, the material is conveyed into the material receiving frame 21 through the feed port 24 by the feeding equipment, the material receiving frame 21 rotates to a position right opposite to the discharge port 4, at the moment, the top block 22 is separated from the annular slide block and is hung with the first push rod mechanism 26, the first push rod mechanism 26 starts to drive the top block 22 to move towards the discharge port 4 along the inner wall of the material receiving frame 21, the top block 22 pushes out the material in the material receiving frame 21 from the discharge port 4, quantitative output and output of tea leaves are realized, and convenience is provided for shaping of the tea leaves in the downward moving process. Connect material frame transmission 1 to adopt the structural design of perpendicular rotation to connect material frame 21, structural design is compact, can solve the current equipment bulky, the big problem of place area occupied.
To sum up, this device is on the whole, no matter connect material frame transmission 1, spiral feed cylinder conveyer, die head conveying assembly 2 and feed cylinder conveying assembly 3, all has special design, has solved current equipment structure loaded down with trivial details, and equipment is bulky, and the big problem of place area occupied. Meanwhile, the assembly efficiency of the charging barrel 13 and the die head 14 is improved, and the overall working efficiency is obviously improved.
Example 2:
this embodiment is optimized based on embodiment 1 described above.
In order to better realize that the die head 14 is conveyed to a die head inlet, the die head 14 conveniently falls into the charging barrel 13 from a forming cavity, a die head conveying channel 15 is arranged between an outlet end of the die head conveying mechanism 8 and the die head inlet 7, a die head conveying outlet 16 communicated with the die head inlet 7 is arranged on the die head conveying channel 15, the die head 14 is pushed to the die head conveying outlet 16 by the die head push rod mechanism 9 along the die head conveying channel 15, and the die head 14 enters the fixed die cavity 6 from the die head inlet 7 and falls into the bottom of the charging barrel 13 positioned under the discharging opening 10 to realize the plugging of the bottom of the charging barrel 13.
Example 3:
this embodiment is optimized based on embodiment 2 described above.
To better effect the batch transfer of the cartridges 13, a first cartridge transport assembly 17 and a second cartridge transport assembly 18 are included, the cartridges 13 being transferred from the first cartridge transport assembly 17 to the second cartridge transport assembly 18 and then via the second cartridge transport assembly 18 to the cartridge transport assembly 3.
It should be noted that in the above embodiments, the die head conveying assembly 2, the cartridge conveying assembly 3, the first cartridge conveying assembly 17 and the second cartridge conveying assembly 18 all use belt transfer mechanisms, which are not described in the prior art. And the adjacent belt transfer mechanisms push the conveyed object to the next belt transfer mechanism through the air cylinder.
Example 4:
this embodiment is optimized based on embodiment 3 described above.
In order to realize the rotary driving of the material receiving assembly, the rotary driving device comprises a rotary disc 27 and a first motor 28 for driving the rotary disc 27 to rotate, the first motor 28 is installed on the first side plate 19, two ends of the rotary disc 27 are respectively connected with the first side plate 19 and the second side plate 20 through bearings in a rotating mode, and the plurality of material receiving frames 21 are evenly and fixedly installed on the rotary disc 27 in the circumferential direction.
Example 5:
this embodiment is optimized based on embodiment 4 described above.
In order to better realize the matching stability between the top block 22 and the material receiving frame 21, a plurality of limiting posts 29 which are in one-to-one correspondence with the material receiving assemblies are uniformly arranged on the rotating disc in the circumferential direction, and the limiting posts 29 are in sliding fit with sliding grooves 43 arranged on the top block 22 after penetrating through the corresponding material receiving frame 21.
Example 6:
this embodiment is optimized based on embodiment 5 described above.
In order to better realize the driving of the top block 22 by the cylinder, the first push rod mechanism 26 is a cylinder, and a cylinder rod of the cylinder is provided with a top block 30 which is in sliding fit with the top block 22. The ejector block 22 is provided with a dovetail groove 42, and the ejector block 30 is in sliding fit with the dovetail groove 42.
Example 7:
this embodiment is optimized based on embodiment 6 described above.
In order to realize the extrusion molding of tealeaves, forming mechanism 5 includes forming die 31, pushes away head 32 and is used for driving the second push rod mechanism 34 that pushes away head 32 and remove along the shaping chamber in forming die 31, and second push rod mechanism 34 is the cylinder, and forming die 31 includes and shapes the pay-off mouth 35 and the design chamber 6 of chamber intercommunication, and pay-off mouth 35 docks with discharge gate 4, and the tip of pushing away head 32 is equipped with the terminal surface that matches with the appearance in design chamber 6.
Example 8:
this embodiment is optimized based on embodiment 7 described above.
In order to match the shape of the shaping cavity 6 with the shape of the material barrel 13, the shaped tea leaves can fall into the material barrel 13, the shaping cavity 6 is a cylindrical shaping cavity 6, and the end face is an arc end face 36 matched with the arc face and the height of the cylindrical shaping cavity 6.
Example 9:
this embodiment is optimized based on embodiment 8 described above.
In order to match the shape of the shaping cavity 6 with the shape of the material barrel 13, the shaped tea leaves can fall into the material barrel 13, the shaping cavity 6 is a cylindrical shaping cavity 6, and the end face is an arc end face 36 matched with the arc face and the height of the cylindrical shaping cavity 6.
Example 10:
this embodiment is optimized based on embodiment 9 described above.
In order to facilitate the movement of the cartridges 13 loaded with tea leaves to the next process, a cartridge transfer mechanism is provided on the outer side of the second side plate 20 near the discharge port 4, the cartridge transfer mechanism including a cartridge support table 37 provided on the second side plate 20, a third pusher mechanism 38, and a pusher 39 for pushing the cartridges 13 located on the cartridge support table 37 to the inlet end of the spiral guide tray 44 by the third pusher mechanism 38. The pushing block 39 is provided with a V-shaped anti-slip block 40 for preventing the charging barrel 13 from being taken off, and the third pushing rod mechanism 38 is a cylinder.
Example 11:
this embodiment is optimized based on embodiment 10 described above.
In order to continuously push out the material cylinders 13 positioned in the vertical channel 48 and realize the continuous movement of the material cylinders 13, the rotating disc 45 is provided with a lower end opening 49 communicated with the vertical channel 48, and a push rod mechanism for pushing out the material cylinders 13 moved into the vertical channel 48 is arranged below the rotating disc 45.
Example 12:
this embodiment is optimized based on embodiment 10 described above.
In order to realize the rotation control of the rotating disc 45, the rotating disc 45 is driven to rotate by a rotation driving mechanism, the rotation driving mechanism comprises a second motor 46 positioned below the rotating disc 45, and an output shaft of the second motor 46 is in transmission connection with the rotating disc 45.
Example 13:
this embodiment is optimized based on embodiment 12 described above.
In order to realize the rotation control of the rotating disc 45, the lower end of the rotating disc 45 is coaxially provided with an inner gear ring 50, the output shaft of the motor 28 is provided with a driving gear 51, and the driving gear 51 is meshed with the inner gear ring 50.
Example 14:
this embodiment is optimized based on embodiment 13 described above.
In order to conveniently realize the installation of the rotary table 45 and the motor 28, the mounting frame further comprises a mounting frame, the mounting frame comprises a lower disc seat 52 located below the rotary table 45 and a disc base 53 located below the lower disc seat 52, the disc base 53 and the lower disc seat 52 are fixedly connected through a first connecting rod 54, a disc shaft 55 is rotatably connected between the disc base 53 and the lower disc seat 52, one end of the disc shaft 55 extending out of the lower disc seat 52 is fixedly connected with the rotary table 45, and the second motor 46 is installed on the lower disc seat 52.
Example 15:
this embodiment is optimized based on embodiment 14 described above.
In order to conveniently realize the installation of the spiral guide disc 44, the charging barrel device further comprises a spiral seat 56, the spiral seat 56 is fixedly connected with the lower disc seat 52 through a second connecting rod 57, the spiral guide disc 44 is installed on the spiral seat 56, an upper end opening 58 communicated with the vertical channel 48 is formed in the spiral seat 56, and the charging barrel 13 positioned in the vertical channel 48 is pushed out from the upper end opening 58.
Example 16:
this embodiment is optimized based on embodiment 15 described above.
To facilitate the continuous ejection of the cartridge 13 from the vertical channel 48, the pusher mechanism includes a first cylinder 59 located below the rotating disk 45, and a cylinder rod of the first cylinder 59 extends through the disk shaft 55 and the lower end opening 49 and extends and retracts along the axial direction of the vertical channel 48.
Example 17:
this embodiment is optimized based on embodiment 16 described above.
In order to achieve better ejection effect of the cartridge 13, the end of the cylinder rod of the first cylinder 59 is provided with a cartridge ejector rod 60 for ejecting the cartridge 13 located in the vertical passage 48.
Example 18:
this example was optimized based on example 17 above.
In order to achieve continuous output of the cartridges 13, a cartridge conveying mechanism for continuously conveying and outputting the cartridges 13 pushed out of the vertical passage 48 is provided above the rotary table 45.
Example 19:
this embodiment is optimized based on embodiment 18 described above.
In order to better realize the horizontal transfer output of the cartridge 13 pushed out in the vertical direction, the cartridge conveying mechanism comprises a conveyor belt conveying mechanism 61 and a second air cylinder 62 arranged on the conveyor belt conveying mechanism 61, and the telescopic direction of the air cylinder rod of the second air cylinder 62 is parallel to the belt moving direction of the conveyor belt conveying mechanism 61.
In the present embodiment, in order to facilitate the subsequent demolding, a demolding assembly 63 is further disposed at the end of the conveyor belt conveying mechanism 61.
The present invention is not limited to the above-mentioned optional embodiments, and any other products in various forms can be obtained by anyone under the teaching of the present invention, and any changes in the shape or structure thereof, all the technical solutions falling within the scope of the present invention, are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a press tea forming device which characterized in that: the die head conveying assembly comprises a die head conveying belt mechanism for conveying a die head, and a die head push rod mechanism for pushing the die head on the die head conveying belt mechanism into the die head inlet is arranged at an outlet end on the die head conveying belt mechanism;
the lower end opening of the fixed cavity is a feed opening, the charging barrel conveying assembly comprises a charging barrel conveying belt mechanism, and a charging barrel push rod mechanism for pushing the charging barrel on the charging barrel conveying belt mechanism to a position right below the feed opening is arranged at the outlet end of the charging barrel conveying belt mechanism;
the charging barrel conveying assembly further comprises a charging barrel transfer mechanism used for transferring a charging barrel positioned right below the discharging opening to an inlet end of the spiral charging barrel conveying device, the spiral charging barrel conveying device comprises a spiral guide disc and a rotary disc, the spiral guide disc is positioned above the rotary disc, the charging barrel transfer mechanism sequentially places a plurality of charging barrels on the rotary disc from the inlet end of the spiral guide disc, the rotary disc drives the charging barrels to sequentially enter spiral channels in the spiral guide disc in the rotating process, a vertical channel communicated with the spiral channels is arranged in the middle of the spiral guide disc, and the axis of the vertical channel is collinear with the rotating axis of the rotary disc;
connect material frame transmission includes that first curb plate, second curb plate and a plurality of connect the material subassembly, it connects material subassembly pivoted rotary drive device to be equipped with the drive on the first curb plate, connect the material subassembly including connect the material frame and with connect material frame sliding fit's kicking block, be equipped with annular slide rail on the first curb plate, the axis level of annular slide rail extends, kicking block and annular slide rail sliding fit, be equipped with feed inlet and discharge gate on the second curb plate, annular slide rail has the breach, the position of breach corresponds with the position of discharge gate, just be equipped with the drive kicking block along connecing the gliding first push rod mechanism of material frame inner wall to the position of breach on the first curb plate.
2. A tea press forming apparatus as claimed in claim 1, wherein: be equipped with die head transfer passage between exit end and the die head import on the die head conveyor belt mechanism, be equipped with the die head conveying export that communicates with the die head import on the die head transfer passage, die head push rod mechanism pushes away the die head to die head conveying export along die head conveying passage, and the die head is advanced from the die head import and is decided the die cavity and fall into the bottom that lies in the feed opening under the feed cylinder and realize the shutoff to the feed cylinder bottom.
3. A tea press forming apparatus as claimed in claim 1, wherein: the first cartridge conveying assembly and the second cartridge conveying assembly are further included, and the cartridges are conveyed from the first cartridge conveying assembly to the second cartridge conveying assembly and then conveyed to the cartridge conveying assembly through the second cartridge conveying assembly.
4. A tea press forming apparatus as claimed in claim 1, wherein: the rotary driving device comprises a rotating disc and a first motor for driving the rotating disc to rotate, the first motor is installed on a first side plate, two ends of the rotating disc are respectively connected with the first side plate and a second side plate in a rotating mode through bearings, and a plurality of material receiving frames are circumferentially and uniformly fixedly installed on the rotating disc.
5. A tea press forming device according to claim 4, wherein: a plurality of limiting columns which correspond to the material receiving assemblies one by one are uniformly arranged on the rotating disc in the circumferential direction, and the limiting columns are in sliding fit with the ejector blocks after penetrating through the corresponding material receiving frames.
6. A tea press forming apparatus as claimed in claim 1, wherein: the first push rod mechanism is an air cylinder, and an ejection block in sliding fit with the ejection block is arranged on an air cylinder rod of the air cylinder.
7. A tea press forming apparatus as claimed in claim 1, wherein: the forming mechanism comprises a forming die, a push head and a second push rod mechanism used for driving the push head to move along a forming cavity in the forming die, the forming die comprises a feeding port and a shaping cavity communicated with the forming cavity, the feeding port is in butt joint with the discharge port, and the end part of the push head is provided with an end face matched with the shape of the shaping cavity.
8. A tea press forming device according to claim 7, wherein: the fixed cavity is a cylindrical fixed cavity, and the end face is an arc end face matched with the arc face and the height of the cylindrical fixed cavity.
9. A tea press forming apparatus as claimed in claim 1, wherein: the feed cylinder shifts the position that the mechanism setting is close to the discharge gate in the outside of second curb plate, the feed cylinder shifts the mechanism including setting up feed cylinder supporting bench, third push rod mechanism on the second curb plate and will be located feed cylinder propelling movement to the ejector pad of the entry end of heliciform guide dish on the feed cylinder supporting bench by third push rod mechanism.
10. A tea press forming apparatus as claimed in claim 1, wherein: the rotary plate is provided with a lower end opening communicated with the vertical channel, and a push rod mechanism for pushing the charging barrel moving into the vertical channel out is arranged below the rotary plate.
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CN202120752602.8U CN214983501U (en) | 2021-04-13 | 2021-04-13 | Tea pressing and forming device |
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CN202120752602.8U CN214983501U (en) | 2021-04-13 | 2021-04-13 | Tea pressing and forming device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112936968A (en) * | 2021-04-13 | 2021-06-11 | 云南春江茶业有限公司 | Tea pressing and forming device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112936968A (en) * | 2021-04-13 | 2021-06-11 | 云南春江茶业有限公司 | Tea pressing and forming device |
CN112936968B (en) * | 2021-04-13 | 2024-07-09 | 云南春江茶业有限公司 | Tea pressing forming device |
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Effective date of registration: 20231219 Address after: No. 22 Jindingshan North Road, Wuhua District, Kunming City, Yunnan Province, 650000 Patentee after: Zhonglu Construction (Yunnan) Co.,Ltd. Patentee after: Yunnan Kunyue Construction Technology Co.,Ltd. Address before: No.40 Jianshe Road, Jingdong County, Pu'er City, Yunnan Province Patentee before: YUNNAN CHUNJIANG TEA INDUSTRY CO.,LTD. |