CN214977330U - Visual safety device of extruder discharge gate - Google Patents

Visual safety device of extruder discharge gate Download PDF

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Publication number
CN214977330U
CN214977330U CN202022529224.5U CN202022529224U CN214977330U CN 214977330 U CN214977330 U CN 214977330U CN 202022529224 U CN202022529224 U CN 202022529224U CN 214977330 U CN214977330 U CN 214977330U
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CN
China
Prior art keywords
extruder
explosion
discharge port
safety device
proof door
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Active
Application number
CN202022529224.5U
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Chinese (zh)
Inventor
夏建华
仇家强
潘伟斌
彭钊明
黄蓉
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Foshan Henglitai Machinery Co Ltd
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Foshan Henglitai Machinery Co Ltd
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Priority to CN202022529224.5U priority Critical patent/CN214977330U/en
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Abstract

The utility model relates to a visual safety device of a discharge port of an extruder, which is arranged at the outlet of an aluminum profile of the extruder and comprises a die holder, a discharge port arranged on the die holder, an explosion-proof door positioned at the tail end of the discharge port, a camera mechanism used for shooting the discharging condition in the discharge port, an illuminating mechanism used for irradiating the discharge port and a driving mechanism used for driving the explosion-proof door to move; the lighting mechanism is positioned on the explosion-proof door, and the position of the lighting mechanism is matched with the position of the discharge hole; the camera shooting mechanism is positioned on the explosion-proof door, and the position of the camera shooting mechanism is matched with the position of the discharge hole. The utility model provides a visual safety device of extruder discharge gate, through the explosion-proof door is closed, prevents that aluminium bar can not extrude fashioned in-process mould and bursts the phenomenon that leads to the iron fillings departure and take place, has guaranteed operating personnel's safety, and in the extruder work, the direct display screen through the extruder observes section bar ejection of compact condition process convenient and fast, has guaranteed safety in production.

Description

Visual safety device of extruder discharge gate
Technical Field
The utility model relates to an aluminium alloy extrusion equipment technical field specifically, relates to a visual safety device of extruder discharge gate.
Background
In the production process of the aluminum profile, after an aluminum ingot is smelted, different raw materials are added according to the requirements of products to prepare an aluminum bar, then the aluminum bar is heated and then placed into an extrusion cylinder, and the aluminum bar is extruded and molded through a mold. In the whole process, the extrusion forming of the aluminum bar through the die is a key process, the extrusion forming is completed by a full-automatic hydraulic extruder, important parts in the whole aluminum processing and forming process during the die, the die is used for the first time, the aluminum bar cannot be extruded and formed due to various factors such as self materials and shapes, the extrusion and explosion die can be generated along with the rise of pressure in the extrusion process, scrap iron flies out from a discharge port at a high speed during the die explosion, and great safety threat is formed to operators and workers.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a visual safety device of extruder discharge gate can see the condition of extruding of section bar, has eliminated the potential safety hazard.
In order to solve the technical problem, the utility model provides a visual safety device of extruder discharge gate, install in the aluminium alloy export of extruder, its characterized in that, including the die holder, locate the discharge gate on the die holder, be located the explosion vent of discharge gate end, be used for shooting the inside discharge condition of discharge gate camera mechanism, the lighting mechanism who is used for shining the discharge gate and drive the actuating mechanism of explosion vent motion;
the lighting mechanism is positioned on the explosion-proof door, and the position of the lighting mechanism is matched with the position of the discharge hole;
the camera shooting mechanism is positioned on the explosion-proof door, and the position of the camera shooting mechanism is matched with the position of the discharge hole.
Preferably, the discharge port is a through hole arranged on the die holder, and the discharge port is matched with the position of an aluminum profile outlet of the extruder.
Preferably, the explosion vent is slidably connected with the die holder.
Preferably, the die holder further comprises two slide rails, and the slide rails are fixed on the die holder;
the two slide rails are oppositely arranged, and the explosion vent is embedded between the two slide rails.
Preferably, the camera shooting mechanism is arranged on one side, facing the discharge hole, of the explosion-proof door and is a camera or a scanner.
Preferably, the camera mechanism is connected with a display screen of the extruder.
Preferably, the lighting mechanism is mounted on one side of the explosion-proof door, which faces the discharge hole, and is an LED lamp or a halogen lamp.
Preferably, the drive mechanism is a cylinder.
Preferably, the driving mechanism comprises a cylinder body, a pneumatic rod connected with the cylinder body and a connecting structure for connecting the pneumatic rod with the explosion door, and the connecting structure is fixed on the explosion door.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model provides a visual safety device of extruder discharge gate, extruder work is preceding, passes through earlier the actuating mechanism drive the explosion-proof door motion makes the explosion-proof door is closed, prevents that aluminium bar can not extrusion moulding's in-process mould from bursting the phenomenon that leads to iron fillings departure and taking place, has guaranteed operating personnel's safety, and the direct section bar ejection of compact condition of observing through the display screen of extruder in the extruder work, if there is the section bar to extrude, then passes through actuating mechanism opens the explosion-proof door can, process convenient and fast has guaranteed safety in production.
Drawings
Fig. 1 is a schematic structural diagram of a visual safety device for a discharge port of an extruder provided by the present invention;
fig. 2 is the utility model provides a visual safety device of extruder discharge gate's schematic structure diagram.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1-2, a visual safety device for a discharge port of an extruder is installed at an aluminum profile outlet of an extruder, and comprises a die holder 1, a discharge port 2 arranged on the die holder 1, an explosion-proof door 3 positioned at the tail end of the discharge port 2, a camera mechanism 4 for shooting the discharge condition inside the discharge port 2, an illumination mechanism 5 for illuminating the discharge port 2, and a driving mechanism 6 for driving the explosion-proof door 3 to move;
the lighting mechanism 5 is positioned on the explosion-proof door 3, and the position of the lighting mechanism is matched with that of the discharge hole 2;
the camera shooting mechanism 4 is positioned on the explosion door 3, and the position of the camera shooting mechanism is matched with that of the discharge hole 2.
The die holder 1 is arranged at an outlet of the extruder, and extruded aluminum profiles are output through a discharge port 2 of the die holder 1.
Discharge gate 2 is for locating through-hole on the die holder 1, its position phase-match with the aluminium alloy export of extruder guarantees that the section bar extruded through the extruder can pass through discharge gate 2 output guarantees going on smoothly of section bar extrusion process.
Explosion-proof door 3 is located the end of discharge gate 2, its with but 1 sliding connection of die holder realizes opening or closing of explosion-proof door 3 prevents that the extruder from extruding at the extrusion section bar in-process, and the mould that arouses the extruder bursts, leads to the phenomenon emergence of the high-speed departure of iron fillings, has eliminated the potential safety hazard.
In order to realize slidable connection between the explosion vent 3 and the die holder 1, the explosion vent further comprises two slide rails 7, the two slide rails 7 are fixed on the die holder 1, the number of the slide rails 7 is two, and the two slide rails 7 are oppositely arranged, so that the explosion vent 3 can be embedded between the two slide rails 7 to realize sliding, and therefore the explosion vent 3 can be smoothly opened and closed.
The camera shooting mechanism 4 is used for shooting the discharging condition inside the discharging port 2, is installed on the explosion vent 3, faces one side of the discharging port 2, and can be a camera, a scanner or other mechanisms capable of being used for shooting. In this embodiment, camera mechanism 4 is connected with the display screen of extruder, and operating personnel can observe the ejection of compact condition directly through the display screen of extruder, need not increase display device in addition to practice thrift equipment cost.
The lighting mechanism 5 is used for irradiating the discharge port 2 and ensuring that the inside of the discharge port 2 is bright, so that the discharging condition that the camera shooting mechanism can shoot the inside of the discharge port can be ensured, the lighting mechanism is particularly suitable for the night production process, is arranged on the explosion door 3 and faces one side of the discharge port 2 and can be an LED lamp, a halogen lamp or other lamps capable of lighting.
As shown in fig. 2, the driving mechanism 6 is used for driving the explosion-proof door switch, and is a cylinder, specifically, the driving mechanism 6 includes a cylinder body 61, a pneumatic rod 62 connected to the cylinder body 61, and a connecting structure 63 for connecting the pneumatic rod 62 to the explosion-proof door 3, where the connecting structure 63 is fixed to the explosion-proof door 3 and connected to the pneumatic rod 62, so that the cylinder body 61 drives the pneumatic rod 62 to move, and drives the explosion-proof door 3 to move, so that the explosion-proof door 3 moves along the slide rail 7, and the explosion-proof door 3 is opened and closed.
The utility model provides a visual safety device of extruder discharge gate, extruder work is preceding, passes through earlier actuating mechanism 6 drive explosion-proof door motion makes explosion-proof door 3 closes, prevents that aluminium bar can not extrusion moulding's in-process mould from bursting the phenomenon that leads to iron fillings departure to take place, has guaranteed operating personnel's safety, and the extruder is in operation, and the direct display screen that passes through the extruder observes the section bar ejection of compact condition, if there is the section bar to extrude, then passes through actuating mechanism opens explosion-proof door can, process convenient and fast has guaranteed safety in production.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (9)

1. A visual safety device for a discharge port of an extruder is arranged at an aluminum profile outlet of the extruder and is characterized by comprising a die holder, a discharge port arranged on the die holder, an explosion-proof door positioned at the tail end of the discharge port, a camera shooting mechanism used for shooting the discharging condition in the discharge port, an illuminating mechanism used for irradiating the discharge port and a driving mechanism used for driving the explosion-proof door to move;
the lighting mechanism is positioned on the explosion-proof door, and the position of the lighting mechanism is matched with the position of the discharge hole;
the camera shooting mechanism is positioned on the explosion-proof door, and the position of the camera shooting mechanism is matched with the position of the discharge hole.
2. The visual safety device of extruder discharge port of claim 1, wherein the discharge port is a through hole formed in the die holder and matched with the position of the aluminum profile outlet of the extruder.
3. The visual safety device of extruder discharge outlet of claim 1, wherein said explosion vent is slidably connected to said die holder.
4. The visual safety device of extruder discharge port of claim 1 or 3, further comprising two slide rails fixed on the die holder;
the two slide rails are oppositely arranged, and the explosion vent is embedded between the two slide rails.
5. The visual safety device for extruder discharge port of claim 1, wherein the camera mechanism is mounted on the explosion-proof door on the side facing the discharge port and is a camera or a scanner.
6. The extruder discharge port visualization safety device of claim 1, wherein the camera means is connected to a display screen of the extruder.
7. The visual safety device for extruder outlet according to claim 1, wherein the lighting mechanism is mounted on the side of the explosion-proof door facing the outlet and is an LED lamp or a halogen lamp.
8. The visual safety device of extruder outlet according to claim 1, wherein the driving mechanism is a pneumatic cylinder.
9. The visual safety device for the extruder discharge port of claim 1 or 8, wherein the driving mechanism comprises a cylinder body, a pneumatic rod connected with the cylinder body and a connecting structure for connecting the pneumatic rod with the explosion door, and the connecting structure is fixed on the explosion door.
CN202022529224.5U 2020-11-04 2020-11-04 Visual safety device of extruder discharge gate Active CN214977330U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022529224.5U CN214977330U (en) 2020-11-04 2020-11-04 Visual safety device of extruder discharge gate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022529224.5U CN214977330U (en) 2020-11-04 2020-11-04 Visual safety device of extruder discharge gate

Publications (1)

Publication Number Publication Date
CN214977330U true CN214977330U (en) 2021-12-03

Family

ID=79138597

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022529224.5U Active CN214977330U (en) 2020-11-04 2020-11-04 Visual safety device of extruder discharge gate

Country Status (1)

Country Link
CN (1) CN214977330U (en)

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