CN214977002U

CN214977002U - Idle call trousers pipe processing integrated into one piece equipment

Info

Publication number: CN214977002U
Application number: CN202121568412.7U
Authority: CN
Inventors: 李慧明
Original assignee: Taizhou Aotong Refrigeration Equipment Co ltd
Current assignee: Taizhou Aotong Refrigeration Equipment Co ltd
Priority date: 2021-07-10
Filing date: 2021-07-10
Publication date: 2021-12-03
Anticipated expiration: 2031-07-10

Abstract

The utility model discloses an idle call trousers type pipe machining integrated into one piece equipment belongs to copper pipe fitting processing equipment field, has solved the material and has broken away from the pay-off estimation easily, causes the problem that the defective percentage is high, and its technical scheme main points are that the chute that oblique material mechanism carried pipe fitting material and connect blanking mechanism with slope pay-off mode, fixed straight line material rail is arranged to the below of blanking chute, and the pushing equipment that is used for promoting the material rectilinear movement is fixed to the outer end of straight line material rail, and the inner of straight line material rail is close to the clamp mouth of clamping assembly, and the clamp mouth opposite side of clamping assembly is restricted through positioning mechanism; the blanking mechanism comprises a blanking groove, a positioning mechanism and a pushing mechanism, wherein the blanking groove of the blanking mechanism is used for singly dropping materials to a linear material rail, the pushing mechanism pushes the materials to a clamping opening of a clamping assembly and stops pushing after one end of the materials is limited by the positioning mechanism, the clamping assembly clamps the middle part of the materials and enables one end of the materials to be suspended, and then the positioning mechanism is used for removing the limitation on the materials, so that the effect of improving the processing quality of products is achieved while the processing efficiency is improved.

Description

Idle call trousers pipe processing integrated into one piece equipment

Technical Field

The utility model relates to a copper pipe fitting processing equipment field especially relates to an idle call trousers type pipe processing integrated into one piece equipment.

Background

At present, in a refrigeration pipeline component of an air conditioner, a copper pipe is adopted, and the refrigeration pipeline component is of a three-way structure, the shape of the three-way structure is similar to the shape of a pair of trousers, so the three-way structure is called a trousers-shaped pipe, and the processing and the manufacturing of the component are manufactured by automatic equipment.

The existing automatic equipment is used for processing and forming a pipe fitting through an initial material copper pipe in the processing process of the pipe fitting through material transmission, but the above processes are easy to break down, a first material is easy to drop or break away from a track, and a second material is easy to damage in the processing and stamping process of a finished product, so that the finished product rate and the finished product quality are influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to prior art's weak point, solve the technical problem in the correlation technique at least to a certain extent, provide an idle call trousers type pipe processing integrated into one piece equipment, it is high-efficient, stable to have the course of working, can improve machining efficiency's advantage.

In order to solve the technical problem, the technical scheme of the utility model is that: an air conditioner pant-type pipe processing integrated forming device comprises a rack assembly, wherein a feeding device is arranged on the rack assembly and comprises an inclined material mechanism, a blanking mechanism, a pushing mechanism, a positioning mechanism and a clamping assembly, the inclined material mechanism carries pipe fitting materials and is connected with a blanking groove of the blanking mechanism in a slope feeding mode, a linear material rail is arranged and fixed below the blanking groove, the pushing mechanism used for pushing the materials to move linearly is fixed at the outer end of the linear material rail, the inner end of the linear material rail is close to a clamping opening of the clamping assembly, and the other side of the clamping opening of the clamping assembly is limited by the positioning mechanism; wherein,

the blanking mechanism comprises a blanking groove, a material pushing mechanism, a positioning mechanism and a material clamping assembly, wherein the blanking groove of the blanking mechanism singly drops the material to a linear material rail, the material pushing mechanism pushes the material to a clamping opening of the clamping assembly and stops pushing after one end of the material is limited by the positioning mechanism, and the clamping assembly clamps the middle part of the material and enables one end of the material to be suspended, and then the positioning mechanism is removed from limiting the material.

According to the technical scheme, the inclined material mechanism is used for feeding materials according to the processing requirements of pipe fitting materials, the mode of material self gravity and self gravitational potential energy is utilized, the mechanism cost can be reduced, feeding stability is kept, the blanking mechanism enables one material to orderly fall off, collision and falling of the materials are avoided, the materials can be kept to stably and reliably enter the linear material rail, the materials can enter a clamping opening of a clamping assembly after being pushed by the material pushing mechanism, the linear material rail is not prone to being separated, conveying of the materials is completed, the materials can reach a correct standard processing position after being limited by the positioning mechanism, clamping is achieved, movement of the material position is avoided, the yield is improved, and material damage is avoided.

Preferably, still install on the frame assembly and press from both sides flat mechanism, heat and revolve mechanism and station moving assembly, station moving assembly is used for the drive to press from both sides flat mechanism and heat and revolves the mechanism and carry out the station and remove the switching on the plane, the tool bit that the mechanism was revolved to the heat pastes through station moving assembly and softens the flaring material through rotatory generating heat in the one end of material, press from both sides flat mechanism and move the subassembly through the station and press from both sides flat the design to the material after softening.

Through above-mentioned technical scheme, the friction that hot spinning machine constructs through tool bit and material port produces the high temperature for the material softens and warp the flaring, then the flat mechanism of rethread pressure, carries out moulding once more to the material, and the material after the cooling just can form trousers type pipe, utilizes the station switching of above-mentioned two mechanisms, carries out high-efficient processing to the material, and this processing mode is difficult for causing the material to break, can have higher yield to and the finished product quality.

Preferably, the flattening mechanism comprises an inner core body, two clamp bodies, a clamping driver, an inner core driver, a seat body and a shell, the inner core body is provided with two rod bodies and connected with the inner core driver to perform telescopic action, the two clamp bodies are symmetrically arranged on two sides of the inner core body and are flattened by the clamping driver, and the seat body is used for limiting the installation of the clamp bodies and the inner core body and is assembled on the shell.

According to the technical scheme, in order to improve the working reliability of the flat clamping mechanism, the inner core body is used as the support of the hollow interior of the material, and the two clamping bodies are used for external shaping, so that the shape structure of the trousers body can be formed, and the processing requirement that the hollow pipe fitting material forms the trousers type three-way structure is met. When the flattening mechanism is separated from the material, the inner core body can be pulled away by the force application of the inner core driver, so that the material after being shaped is prevented from being touched.

Preferably, the bottom of the inner core body is provided with a linear limiting groove rail structure, and the two rod bodies are arranged up and down.

Through the technical scheme, the arrangement mode is adopted, the clamp body can perform left-right clamping instead of up-down clamping, and therefore material stability can be kept.

Preferably, press from both sides tight assembly and include movable mould piece, cover half piece and die clamping cylinder, the opening and shutting between movable mould piece and the cover half piece forms and presss from both sides the mouth, and the mouth one side position of pressing from both sides of cover half piece rotates and is connected with the pinch bar, is provided with the movable groove that supplies the pinch bar to play the sled motion on the cover half piece, still is connected with the cylinder that plays sled of oscilaltion on the pinch bar.

Through above-mentioned technical scheme, the effect of pinch bar is can be in the work of taking off the material after material processing is accomplished, drives the pinch bar through playing the sled cylinder and rotates, and the pinch bar originally hides in the movable groove, does not lead to the fact the influence to material centre gripping and removal, and the back is opened to the clamp mouth that presss from both sides tight assembly now, receives sled cylinder driving force effect back, raises the material that processing was accomplished to let the material break away from under the tilt effect of pinch bar and press from both sides the mouth.

Preferably, a discharging ramp is fixed on one side of the prying rod and covers the prying cylinder and faces to an aggregate area outside the equipment.

Through the technical scheme, the material can be accurately collected and dropped, the blanking ramp can be realized, and meanwhile, the prying cylinder can be shielded by the blanking ramp to protect the material.

Preferably, the linear material rail is a section rail with a V-shaped cross section, and the lower part of the linear material rail is supported on the rack assembly through a suspension bracket with adjustable height.

Through above-mentioned technical scheme, in order to reduce the contact surface of circular pipe fitting material, the transport of being convenient for slide more, "V" shape structure of sharp material rail has been designed, in addition through the support, can adjust the height to be convenient for position adjustment and maintenance.

Preferably, the positioning mechanism comprises a positioning baffle, a positioning cylinder and a positioning support, the positioning support is fixed on the discharge side of the clamping assembly and fixes the positioning cylinder, the positioning cylinder is connected with the positioning baffle and used for lifting driving of the positioning baffle, and a driving shaft of the positioning cylinder is limited through a guide hole of the positioning support.

Through above-mentioned technical scheme, positioning mechanism can confirm the position of material, avoids the material to hold between the clamp the empty end overlength on the position to can shelter from to pressing from both sides flat mechanism, utilize the guiding hole to realize the further spacing of drive shaft in addition, improve the stability to the action of positioning baffle.

Compared with the prior art, the utility model discloses technical effect mainly embodies in following aspect:

1. the purpose of automatic processing is realized, the processing efficiency can be improved, the labor input is reduced, and the labor burden is reduced;

2. the feeding operation is stable and reliable, the materials are not easy to separate from the track, the positioning of the materials is accurate, and defective products are not easy to generate;

3. the material is thermally deformed by adopting thermal spinning, and is shaped by a flattening mechanism, so that the quality of a finished product is improved.

Drawings

FIG. 1 is a schematic view of the entire structure of the embodiment;

FIG. 2 is a schematic view of the feeding device in the embodiment;

FIG. 3 is an enlarged view of portion A of FIG. 2;

FIG. 4 is a schematic structural view of the clamping assembly;

FIG. 5 is an assembled schematic view of the flattening mechanism;

fig. 6 is an exploded view of the structure of the collapsing mechanism.

Reference numerals: 1. a frame assembly; 2. a material tilting mechanism; 3. a blanking mechanism; 31. a charging chute; 32. a linear material rail; 33. a support; 4. a material pushing mechanism; 5. a positioning mechanism; 51. positioning a baffle plate; 52. positioning the air cylinder; 53. positioning the bracket; 54. a guide hole; 6. a clamping assembly; 61. clamping the opening; 62. a movable module; 63. determining a module; 64. a clamping cylinder; 65. a pry bar; 66. a movable groove; 67. a prying cylinder; 68. blanking ramp; 7. a flattening mechanism; 71. an inner core body; 711. a rod body; 712. a grooved rail structure; 72. a clip body; 73. a clamp driver; 74. an inner core driver; 75. a base body; 76. a housing; 8. a thermal spinning mechanism; 81. a cutter head; 9. a station moving assembly; 10. and (3) feeding.

Detailed Description

The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.

Example (b):

an air conditioner trousers type pipe processing integrated molding device is shown in figure 1 and comprises a frame assembly 1, wherein a feeding device is arranged on the frame assembly 1, and the feeding device comprises an inclined material mechanism 2, a blanking mechanism 3, a material pushing mechanism 4, a positioning mechanism 5 and a clamping assembly 6. The rack assembly 1 is used for providing an installation space and carrying out structural protection, and the upper surface of the rack assembly is provided with a stable working table.

The inclined material mechanism 2 carries the pipe fitting material 10 and is connected with the blanking groove 31 of the blanking mechanism 3 in a slope feeding mode, when the inclined material mechanism 2 is implemented, as shown in fig. 1 and fig. 2, the material 10 is obliquely stacked in a slope mode, the width of the slideways on the two sides of the inclined material mechanism 2 is limited on the diameter of the pipe fitting of the material 10, the outlet end of the inclined material mechanism 2 is an outlet in the vertical direction, and the blanking groove 31 of the blanking mechanism 3 is arranged below the outlet end of the inclined material mechanism 2. The blanking mechanism 3 is driven by a blanking cylinder which is connected with and drives the baffle plate, so that the materials 10 on the blanking groove 31 can only fall on the linear material rail 32 one by one. The blanking cylinder pulls the baffle, and then a material 10 falls, then resets, and the bottom opening of charging conduit 31 can be sheltered from to the baffle this moment, and material 10 does not fall, waits for the material 10 of whereabouts to be operated after being conveyed.

Referring to fig. 2 and 3, a linear material rail 32 is arranged and fixed below the charging chute 31, a pushing mechanism 4 for pushing the material 10 to move linearly is fixed at the outer end of the linear material rail 32, the inner end of the linear material rail 32 is close to a clamping opening 61 of the clamping assembly 6, and the other side of the clamping opening 61 of the clamping assembly 6 is limited by a positioning mechanism 5. The linear material rail 32 is a section rail with a V-shaped cross section, and the lower part of the linear material rail 32 is suspended on the rack assembly 1 through a bracket 33 with adjustable height.

As shown in fig. 3 and 4, the clamping assembly 6 includes a moving module 62, a fixed module 63, and a clamping cylinder 64. Opening and closing between the movable module 62 and the fixed module 63 form a clamping opening 61, a prying rod 65 is rotatably connected to one side of the clamping opening 61 of the fixed module 63, a movable groove 66 for prying the prying rod 65 is formed in the fixed module 63, and a prying cylinder 67 capable of ascending and descending is further connected to the prying rod 65. A blanking ramp 68 is fixed on one side of the pry bar 65, and the blanking ramp 68 shields the prying cylinder 67 and faces an aggregate area outside the equipment. The collection area is the location for collecting the finished product.

The positioning mechanism 5 comprises a positioning baffle plate 51, a positioning cylinder 52 and a positioning support 53, the positioning support 53 is fixed on the discharge side of the clamping assembly 6 and fixes the positioning cylinder 52, the positioning cylinder 52 is connected with the positioning baffle plate 51 and used for driving the positioning baffle plate 51 to ascend and descend, and a driving shaft of the positioning cylinder 52 is limited through a guide hole 54 of the positioning support 53. Firstly, the positioning bracket 53 is fixed on the side of the clamping cylinder 64, the guide hole 54 on the positioning bracket 53 is vertical, and the telescopic shaft of the positioning cylinder 52 passes through the guide hole 54, so that the movement stability can be greatly improved. Fig. 3 illustrates an embodiment of the present invention, which does not discharge other modes of lifting and lowering the positioning baffle and limiting the advancing direction of the material 10.

With continued reference to fig. 5 and 6, the rack assembly 1 is further provided with a flattening clamping mechanism 7, a hot spinning mechanism 8, and a station moving component 9, the station moving component 9 is used for driving the flattening clamping mechanism 7 and the hot spinning mechanism 8 to perform station moving switching on a plane, a tool bit 81 of the hot spinning mechanism 8 is attached to one end of the material 10 through the station moving component 9 and softens the flared material 10 through rotating and heating, and the flattening clamping mechanism 7 performs flattening and shaping on the softened material 10 through the station moving component 9. The station moving assembly 9 is an X-axis and Y-axis moving platform, is driven by an air cylinder, and is combined with a linear rail and a sliding block structure to realize linear station adjustment.

The flat clamping mechanism 7 comprises an inner core body 71, a clamp body 72, a clamping driver 73, an inner core driver 74, a seat body 75 and a shell 76, wherein the inner core body 71 is provided with two rods 711 which are connected with the inner core driver 74 to perform telescopic action, the clamp body 72 is provided with two rods which are symmetrically arranged at two sides of the inner core body 71 and are subjected to flat clamping action by the clamping driver 73, and the seat body 75 is used for limiting the installation of the clamp body 72 and the inner core body 71 and is assembled on the shell 76. The bottom of the inner core body 71 is provided with a linear limiting groove rail structure 712, and the two rod bodies 711 are arranged up and down.

In summary, the working process of the device is as follows: hollow tubulose material 10 receives gravity free landing to blanking mechanism 3's blanking groove 31 in from oblique material mechanism 2, and blanking mechanism 3's blanking cylinder action removes the baffle of blanking groove 31 bottom to material 10 drops on the material rail, and the blanking cylinder resets this moment and waits for material 10 on the material rail to be moved the back action once more. After the material 10 falls to the material rail, the material pushing cylinder of the material pushing mechanism 4 acts to send the material 10 to the position of the clamping opening 61 of the clamping assembly 6 along a horizontal straight line, the position of the material 10 at the clamping opening 61 is limited by the positioning baffle 51 of the positioning mechanism 5, so that the fixed suspension length is kept, at the moment, the material 10 is clamped by the passive module 62, and then the positioning baffle 51 is pulled upwards. The cutter head 81 of the hot spinning mechanism 8 facing the material 10 is abutted against the inside of the hollow part of the workpiece and continuously generates heat through rotating friction, so that the material 10 generates heat and turns red, and is softened, flared and deformed. When the material 10 is not cooled down at the high temperature, the station moving assembly 9 enables the hot spinning mechanism 8 and the flat clamping mechanism 7 to replace stations, enables the inner core body 71 to extend into the hollow interior of the material 10 and drives the clamp body 72 to clamp tightly, and therefore the end portion of the material 10 is shaped. After the processing is finished, the flattening mechanism is removed, the movable module 62 of the clamping mechanism is also released at the moment, the prying cylinder 67 is lifted to move, the material 10 is pushed out of the clamping opening 61 and enters the material collecting area, and the processing is finished.

Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.

Claims

1. The utility model provides an idle call trousers type pipe processing integrated into one piece equipment, includes frame assembly (1), and it has material feeding unit, characterized by to settle on frame assembly (1): the feeding device comprises an inclined material mechanism (2), a blanking mechanism (3), a pushing mechanism (4), a positioning mechanism (5) and a clamping assembly (6), wherein the inclined material mechanism (2) carries pipe fitting materials (10) and is connected with a blanking groove (31) of the blanking mechanism (3) in a slope feeding mode, a linear material rail (32) is arranged and fixed below the blanking groove (31), the pushing mechanism (4) used for pushing the materials (10) to move linearly is fixed at the outer end of the linear material rail (32), the inner end of the linear material rail (32) is close to a clamping opening (61) of the clamping assembly (6), and the other side of the clamping opening (61) of the clamping assembly (6) is limited by the positioning mechanism (5); wherein,

the blanking mechanism (3) comprises a blanking groove (31) for singly dropping the materials (10) to a linear material rail (32), a material pushing mechanism (4) pushes the materials (10) to a clamping opening (61) of a clamping assembly (6) and stops pushing after one end of the materials (10) is limited by a positioning mechanism (5), the clamping assembly (6) clamps the middle of the materials (10) and enables one end of the materials (10) to be suspended, and the positioning mechanism (5) removes the limitation on the materials (10).

2. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 1, wherein: frame assembly (1) is last still to install and to press from both sides flat mechanism (7), heat revolves mechanism (8) and station and remove subassembly (9), and station removes subassembly (9) and is used for driving to press from both sides flat mechanism (7) and heat to revolve mechanism (8) and carry out the station on the plane and remove the switching, heat revolves tool bit (81) of mechanism (8) and pastes through station removal subassembly (9) and lean on the one end of pasting at material (10) and soften flaring material (10) through rotatory generating heat, press from both sides flat mechanism (7) and remove subassembly (9) through the station and press from both sides flat design to material (10) after softening.

3. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 2, wherein: the flat clamping mechanism (7) comprises an inner core body (71), a clamping body (72), a clamping driver (73), an inner core driver (74), a seat body (75) and a shell (76), wherein the inner core body (71) is provided with two rods (711) and connected with the inner core driver (74) to perform telescopic action, the clamping body (72) is provided with two rods and symmetrically arranged on two sides of the inner core body (71) and is subjected to flat clamping action by the clamping driver (73), and the seat body (75) is used for limiting installation of the clamping body (72) and the inner core body (71) and assembled on the shell (76).

4. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 3, wherein: the bottom of the inner core body (71) is provided with a linear limiting groove rail structure (712), and the two rod bodies (711) are arranged up and down.

5. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 1, wherein: the clamping assembly (6) comprises a movable module (62), a fixed module (63) and a clamping cylinder (64), wherein a clamping opening (61) is formed by opening and closing between the movable module (62) and the fixed module (63), a prying rod (65) is rotatably connected to one side of the clamping opening (61) of the fixed module (63), a movable groove (66) for prying the prying rod (65) is formed in the fixed module (63), and a prying cylinder (67) capable of ascending and descending up and down is further connected to the prying rod (65).

6. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 5, wherein: one side of the pry bar (65) is fixed with a blanking ramp (68), and the blanking ramp (68) shields the prying cylinder (67) and faces an aggregate area outside the equipment.

7. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 1, wherein: the linear material rail (32) is a section bar rail with a V-shaped cross section, and the lower part of the linear material rail (32) is suspended on the rack assembly (1) through a bracket (33) in a height-adjustable manner.

8. The air conditioner trousers pipe processing integrated forming equipment as claimed in claim 1, wherein: the positioning mechanism (5) comprises a positioning baffle (51), a positioning cylinder (52) and a positioning support (53), the positioning support (53) is fixed on the discharge side of the clamping assembly (6) and fixes the positioning cylinder (52), the positioning cylinder (52) is connected with the positioning baffle (51) and used for lifting and driving the positioning baffle (51), and a driving shaft of the positioning cylinder (52) is limited through a guide hole (54) of the positioning support (53).