CN214945895U - Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle - Google Patents
Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle Download PDFInfo
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- CN214945895U CN214945895U CN202120551039.8U CN202120551039U CN214945895U CN 214945895 U CN214945895 U CN 214945895U CN 202120551039 U CN202120551039 U CN 202120551039U CN 214945895 U CN214945895 U CN 214945895U
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Abstract
The utility model provides an electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle, which mainly comprises a clutch master cylinder, an oil storage pot, a stroke acquisition module, a flow direction control module, a power-assisted module, a pressure acquisition module and an ECU; the electric signals converted by the stroke acquisition module and the pressure acquisition module are transmitted to the ECU, and the ECU judges whether to start the flow direction control module and the power assisting module according to the signals; according to the electric signals of the stroke acquisition module and the pressure acquisition module, the flow direction control module and the power assisting module are started to reduce pressure or increase pressure, so that the problems of clutch slippage, gear shifting, gear disengagement and the like caused by inaccurate pressure in the clutch master cylinder and stroke of the push rod are fundamentally solved.
Description
Technical Field
The utility model belongs to commercial car clutch master cylinder field, especially a commercial car electron hydraulic pressure helping hand clutch master cylinder.
Background
The clutch master cylinder is a part which is connected with a clutch pedal and is connected with a clutch booster through an oil pipe, and the clutch master cylinder is used for pushing the clutch master cylinder through a pedal to establish necessary oil circuit pressure to drive the booster to push the clutch to realize separation, so that gear selecting and shifting operations of the gearbox are realized.
There are two common problems with the clutch master cylinder of a commercial vehicle during use: 1. in the normal running engineering of the vehicle, when the clutch is not stepped on, weak pressure exists in the clutch master pump and the clutch booster, so that the clutch pressure plate can not enable the friction plate and the flywheel to be tightly combined together, and the problem of clutch slipping or high-speed running gear-disengaging occurs; 2. when shifting gears, the oil pressure in the clutch booster is insufficient, so that the friction plate and the flywheel are not completely separated, and the problem of gear shifting is unsmooth.
With the development of the automobile industry, increasingly stringent requirements are provided for the driving texture, the vehicle reliability and the use convenience of a vehicle, and how to improve the performance of a clutch master pump is a difficult design problem.
Disclosure of Invention
The utility model provides a commercial car electron hydraulic pressure helping hand clutch master cylinder solves current clutch and has the problem of skidding and shifting the puckery.
In order to solve the technical problem, the technical scheme of the utility model is that: an electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle comprises a clutch master cylinder, wherein an oil storage pot is arranged on the clutch master cylinder, and an inner cavity of the clutch master cylinder is communicated with the oil storage pot; the method is characterized in that: be equipped with stroke collection module on the cylinder body of clutch master cylinder, stroke collection module is used for acquireing the position information of piston starting point and terminal point in the clutch master cylinder, be equipped with the oil circuit board on the clutch master cylinder, the clutch master cylinder passes through the main oil circuit in the oil circuit board and transmits the oil pressure to clutch booster, be equipped with flow direction control module on the main oil circuit, flow direction control module is used for controlling the flow direction of main oil circuit, be equipped with helping hand module on the clutch master cylinder, helping hand module is used for main oil circuit pressure boost or decompression, be equipped with pressure collection module on the end of main oil circuit, pressure collection module is used for gathering the maximum pressure value and the minimum pressure value of main oil circuit, stroke collection module, the signal of telecommunication transmission to ECU that pressure collection module converted, ECU makes the judgement according to the signal and whether starts flow direction control module and helping hand module.
The technical scheme is further limited, the stroke acquisition module is composed of a first Hall sensor and a second Hall sensor, the first Hall sensor and the second Hall sensor are fixed on a cylinder body of the clutch master cylinder, the first Hall sensor is used for acquiring position information of a starting point of a piston in the clutch master cylinder, and the second Hall sensor is used for acquiring position information of an ending point of the piston in the clutch master cylinder.
The technical scheme is further limited, the flow direction control module is composed of a first electromagnetic valve and a one-way valve, the first electromagnetic valve and the one-way valve are arranged in parallel on a main oil path of the oil path plate, the first electromagnetic valve is used for controlling the on-off of a main oil pipe, and the one-way valve prevents clutch oil liquid in the main oil pipe from flowing back to the clutch master cylinder.
The technical scheme is further limited, the power assisting module comprises a second electromagnetic valve and an oil pump, a branch oil way is arranged in the oil way plate, one end of the branch oil way is communicated with the oil storage pot, the other end of the branch oil way is communicated with a main oil way between the flow direction control module and the pressure acquisition module, the second electromagnetic valve and the oil pump are arranged on the branch oil pipe in a series connection mode, the second electromagnetic valve is used for controlling the on-off of the branch oil pipe, and the oil pump can pump oil in the oil storage pot into the main oil way or back into the oil storage pot.
The technical scheme is further limited, and the pressure acquisition module is an oil pressure sensor.
The technical scheme is further limited, the ECU can be a running computer carried by the vehicle, and can also be arranged independently.
Has the advantages that: 1) in the normal running process of the vehicle, the problem of clutch slipping or high-speed running gear-disengaging is caused by residual oil pressure in a clutch master cylinder and a booster pump; according to the electric signals of the stroke acquisition module and the pressure acquisition module, the flow direction control module and the power assisting module are started to reduce pressure, so that the problem of slipping or high-speed driving gear disengagement is solved; 2) when the vehicle shifts gears, the problem of gear shifting is unsmooth due to insufficient oil pressure transmitted by a clutch master cylinder; according to the electric signals of the stroke acquisition module and the pressure acquisition module, the flow direction control module and the power assisting module are started to boost, so that the problem of gear shifting harshness is solved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic block diagram of the present invention.
Detailed Description
As shown in fig. 1 and 2, the electronic hydraulic power-assisted clutch master cylinder for the commercial vehicle comprises a clutch master cylinder 1, wherein an oil storage pot 2 is arranged on the clutch master cylinder, and an inner cavity of the clutch master cylinder is communicated with the oil storage pot; a cylinder body of the clutch master cylinder is provided with a stroke acquisition module 3, the stroke acquisition module is used for acquiring position information of a starting point and an end point of a piston in the clutch master cylinder, the clutch master cylinder is provided with an oil circuit board 4, the clutch master cylinder transmits oil pressure to the clutch booster through a main oil circuit in the oil circuit board, the main oil circuit is provided with a flow direction control module 5, the flow direction control module is used for controlling the flow direction of the main oil circuit, the clutch master cylinder is provided with a power-assisted module 6, the power-assisted module is used for boosting or reducing the pressure of the main oil circuit, the tail end of the main oil circuit is provided with a pressure acquisition module 7, the pressure acquisition module is used for acquiring the maximum pressure value and the minimum pressure value of the main oil circuit, electric signals converted by the stroke acquisition module and the pressure acquisition module are transmitted to an ECU8, and the ECU judges whether to start the flow direction control module and the power-assisted module according to the signals;
as shown in fig. 1 and 2, the oil passage plate is fixed to the clutch master cylinder in a conventional manner, such as: welding, screw connection, bonding, threaded connection, and the like; the existing clutch master cylinder can be transformed by adopting the oil circuit board, so that the problem of resource waste is avoided; the oil circuit board can integrate the electrical components and the clutch master cylinder into a whole, is convenient to assemble, disassemble and maintain and occupies small space; the tail end of a main oil way in the oil way plate is communicated with the clutch booster pump through an oil pipe;
as shown in fig. 1 and 2, the stroke acquisition module 3 is composed of a first hall sensor 31 and a second hall sensor 32, the first hall sensor and the second hall sensor are fixed on the cylinder body of the clutch master cylinder in a conventional manner, the first hall sensor is used for acquiring the position information of the starting point of the piston in the clutch master cylinder, and the second hall sensor is used for acquiring the position information of the ending point of the piston in the clutch master cylinder; the Hall sensor can avoid the problem of forming a hole on the clutch master cylinder, thereby reducing the production cost and being convenient for reforming the existing product; the Hall sensor has the advantages of fast response, high precision and strong anti-interference capability;
as shown in fig. 1 and 2, the flow direction control module 5 is composed of a first electromagnetic valve 51 and a one-way valve 52, the first electromagnetic valve and the one-way valve are arranged in parallel on a main oil line of the oil circuit board, the first electromagnetic valve is used for controlling on-off of the main oil line, and the one-way valve prevents clutch oil in the main oil line from flowing back to a clutch master cylinder; the electromagnetic valve and the one-way valve are connected in a conventional mode, the electromagnetic valve and the one-way valve are combined to optimize the structure, the cost is reduced, and automatic control is realized; when the electronic device fails, the one-way valve can ensure that the clutch master cylinder can convey oil pressure to the resistance pump to enable the power system to be disconnected so as to deal with emergency and improve safety;
as shown in fig. 1 and 2, the power assisting module 6 includes a second electromagnetic valve 61 and an oil pump 62, a branch oil path is arranged in the oil path plate, one end of the branch oil path is communicated with the oil storage pot, the other end of the branch oil path is communicated with a main oil path between the flow direction control module and the pressure collecting module, the second electromagnetic valve and the oil pump are arranged in series on the branch oil pipe, the second electromagnetic valve is used for controlling the on-off of the branch oil pipe, and the oil pump can pump the oil in the oil storage pot into the main oil path or back into the oil storage pot; the electromagnetic valve and the oil pump are combined to realize automatic pressurization, and the electromagnetic valve and the oil pump are connected in a conventional mode;
as shown in fig. 1 and 2, the pressure acquisition module 7 is an oil pressure sensor, and the oil pressure sensor is fixed on the oil circuit board in a conventional manner; the oil pressure sensor has high reliability, simple maintenance, small volume, light weight and convenient installation and debugging;
as shown in fig. 1 and fig. 2, the ECU8 may be a vehicle-mounted driving computer, and the stroke collecting module, the pressure collecting module, the control module and the power assisting module are in communication connection with the vehicle-mounted driving computer; the ECU which is independently arranged can be used for avoiding failure caused by the influence of other systems, and has the advantages of sensitive response and interference resistance, thereby ensuring the driving safety.
A control method for a master pump of an electronic hydraulic power-assisted clutch of a commercial vehicle comprises the following specific steps:
1) as shown in fig. 2, when starting or shifting, the clutch pedal 9 is stepped, the piston in the clutch master cylinder is far away from the first hall sensor 31, at this time, the second electromagnetic valve 62 is closed, the first electromagnetic valve 51 is opened, and the oil pump 62 does not work; the clutch is used for pressing clutch oil in the oil storage pot to the clutch booster 10 manually, and a pressure plate in the clutch promotes the friction plate to be gradually separated from the flywheel; meanwhile, the check valve 52 prevents clutch oil in the main oil pipe from flowing back into the clutch master cylinder; the ECU presets a rated oil pressure as Ph, when a piston is close to a second Hall sensor 32, a second electromagnetic valve is opened, an oil pump works to supplement clutch oil to a main oil path, the closed first electromagnetic valve and a one-way valve can prevent the clutch oil from flowing back to a clutch master cylinder, after a pressure value detected by an oil pressure sensor 7 is Ph, the oil pump stops working, the pressure of the clutch system master cylinder is completely ensured to be at a set pressure through a system at the moment, so that a friction plate in a clutch is completely separated from a flywheel, and gear shifting caused by insufficient pressure of the clutch master cylinder is avoided;
2) as shown in fig. 2, when the clutch pedal returns, and the piston is far away from the second hall sensor and is not close to the first hall sensor, the second solenoid valve is closed, the first solenoid valve is opened, the oil pump does not work, and under the action of the return force of the pressure plate of the clutch and the spring in the clutch master pump, the clutch oil flows into the oil storage pot through the clutch main pump, so that the semi-linkage control of the vehicle can be ensured without being interfered by the electric control system; the ECU presets the oil pressure minimum value to be P1, when the piston is close to the first Hall sensor, the second electromagnetic valve is opened, the first electromagnetic valve is closed, the oil pump reverses, clutch oil flows back to the oil storage pot through a branch oil path, the oil pressure sensor detects that the oil pump stops after the pressure value is P1, the first electromagnetic valve is restored to a normally open state, the second electromagnetic valve is restored to a normally closed state, the friction plate in the clutch is completely combined with the flywheel at the moment, and the problems that the clutch slips and is out of gear during high-speed driving due to the fact that a clutch master pump has residual pressure are solved.
When a driver tramples, the oil pressure is not high, and the comfort can be improved; when a piston in the clutch master cylinder is close to the second Hall sensor, the power-assisted module is started instantly, strong damping is achieved, and the fact that the clutch is separated can be conveniently known through body sensing. When the driver releases the pedal, the oil pressure is high, the pedal return speed can be increased, and the driver is prompted to release the pedal easily; piston when being close to first hall sensor in the clutch master cylinder starts helping hand module in the twinkling of an eye, eliminates the damping and feels, is convenient for can know the clutch through the body and has combined.
Claims (5)
1. An electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle comprises a clutch master cylinder, wherein an oil storage pot is arranged on the clutch master cylinder, and an inner cavity of the clutch master cylinder is communicated with the oil storage pot; the method is characterized in that: be equipped with stroke collection module on the cylinder body of clutch master cylinder, stroke collection module is used for acquireing the position information of piston starting point and terminal point in the clutch master cylinder, be equipped with the oil circuit board on the clutch master cylinder, the clutch master cylinder passes through the main oil circuit in the oil circuit board and transmits the oil pressure to clutch booster, be equipped with flow direction control module on the main oil circuit, flow direction control module is used for controlling the flow direction of main oil circuit, be equipped with helping hand module on the clutch master cylinder, helping hand module is used for main oil circuit pressure boost or decompression, be equipped with pressure collection module on the end of main oil circuit, pressure collection module is used for gathering the maximum pressure value and the minimum pressure value of main oil circuit, stroke collection module, the signal of telecommunication transmission to ECU that pressure collection module converted, ECU makes the judgement according to the signal and whether starts flow direction control module and helping hand module.
2. The electronic hydraulic power-assisted clutch master cylinder of the commercial vehicle as claimed in claim 1, characterized in that: the stroke acquisition module consists of a first Hall sensor and a second Hall sensor, the first Hall sensor and the second Hall sensor are fixed on a cylinder body of the clutch master cylinder, the first Hall sensor is used for acquiring the position information of the starting point of a piston in the clutch master cylinder, and the second Hall sensor is used for acquiring the position information of the final point of the piston in the clutch master cylinder.
3. The electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle according to claim 1 or 2, characterized in that: the flow direction control module is composed of a first electromagnetic valve and a one-way valve, the first electromagnetic valve and the one-way valve are arranged in parallel on a main oil path of the oil path plate, the first electromagnetic valve is used for controlling the on-off of a main oil pipe, and the one-way valve prevents clutch oil in the main oil pipe from flowing back to the clutch master cylinder.
4. The electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle as claimed in claim 3, characterized in that: the power assisting module comprises a second electromagnetic valve and an oil pump, a branch oil way is arranged in the oil way plate, one end of the branch oil way is communicated with the oil storage pot, the other end of the branch oil way is communicated with a main oil way between the flow direction control module and the pressure acquisition module, the second electromagnetic valve and the oil pump are arranged on the branch oil pipe in a series connection mode, the second electromagnetic valve is used for controlling the on-off of the branch oil pipe, and the oil pump can pump oil in the oil storage pot into the main oil way or back into the oil storage pot.
5. The electronic hydraulic power-assisted clutch master cylinder of a commercial vehicle as claimed in claim 1, 2 or 4, characterized in that: the pressure acquisition module is an oil pressure sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120551039.8U CN214945895U (en) | 2021-03-17 | 2021-03-17 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120551039.8U CN214945895U (en) | 2021-03-17 | 2021-03-17 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle |
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| CN214945895U true CN214945895U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120551039.8U Active CN214945895U (en) | 2021-03-17 | 2021-03-17 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112922973A (en) * | 2021-03-17 | 2021-06-08 | 东风(十堰)车身部件有限责任公司 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle and control method thereof |
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2021
- 2021-03-17 CN CN202120551039.8U patent/CN214945895U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112922973A (en) * | 2021-03-17 | 2021-06-08 | 东风(十堰)车身部件有限责任公司 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle and control method thereof |
| CN112922973B (en) * | 2021-03-17 | 2022-05-06 | 东风(十堰)车身部件有限责任公司 | Electronic hydraulic power-assisted clutch master cylinder of commercial vehicle and control method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 442000 Hubei province Shiyan city Guizhou road Jingtan Village Patentee after: Dongshi Body Parts (Hubei) Co.,Ltd. Address before: 442000 Hubei province Shiyan city Guizhou road Jingtan Village Patentee before: DONGFENG (SHIYAN) CAB PARTS Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |