CN214869646U

CN214869646U - High-efficient burnishing device is used in ceramic tile processing

Info

Publication number: CN214869646U
Application number: CN202121248654.8U
Authority: CN
Inventors: 李明元; 陈光杰; 陈小兵
Original assignee: Shizongxin Mintai Ceramics Co ltd
Current assignee: Shizongxin Mintai Ceramics Co ltd
Priority date: 2021-06-05
Filing date: 2021-06-05
Publication date: 2021-11-26
Anticipated expiration: 2031-06-05

Abstract

The utility model discloses a high-efficiency polishing device for processing ceramic tiles, which comprises a box body, a feeding port and a discharging port, wherein a roller conveyor is arranged in the box body, a first pressing mechanism, a rough polishing mechanism and a second pressing mechanism are sequentially arranged in the box body, the fine polishing mechanism comprises a second cylinder, the second pressing mechanism is flat, a first motor and a turntable, three polishing wheels are arranged below the turntable, and positioning mechanisms are symmetrically arranged on two sides of the roller conveyor. The utility model discloses environmental pollution is little, and the ceramic tile disability rate is low, and polishing effect is good, has apparent economic value and social value.

Description

High-efficient burnishing device is used in ceramic tile processing

Technical Field

The utility model relates to a ceramic tile production technical field, concretely relates to high-efficient burnishing device is used in ceramic tile processing.

Background

An acid and alkali resistant porcelain or stone building decoration material, called as ceramic tile, is made up of refractory metal oxide and semimetal oxide through grinding, mixing, pressing, glazing and sintering. In the production process of the ceramic tile, a polishing machine is needed to polish the surface of the ceramic tile, so that the roughness of the surface of the ceramic tile is reduced, the ceramic tile becomes bright and smooth, the appearance of the ceramic tile is more attractive, the pressure resistance of the ceramic tile is improved, and the ceramic tile is an important link in the processing process of the ceramic tile. The existing tile polishing machine often has the following problems in the use process: firstly, most of the existing polishing machines are of open structures, dust is easily generated in the polishing process, and after the dust flies, not only the environment is influenced, but also the body health of workers is seriously influenced; secondly, the heights of the grinding discs in the existing polishing machine are mostly consistent, the ceramic tiles are polished to the positions at one time, but because the thicknesses of the ceramic tiles before polishing are different to a certain extent, the thicker ceramic tiles are easily damaged by the grinding discs when being polished, so that the rejection rate and the production cost of the ceramic tiles are increased, and the economic benefit of production enterprises is reduced; thirdly, current burnishing machine does not generally possess the function of fixed ceramic tile, and in the polishing process, probably because the ceramic tile does not fix and lead to the ceramic tile to remove, can influence the polishing effect and the work efficiency of back ceramic tile undoubtedly. Therefore, the development of an efficient polishing device for processing the ceramic tiles, which has the advantages of small environmental pollution, low ceramic tile rejection rate and good polishing effect, is objectively needed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an environmental pollution is little, and the ceramic tile disability rate is low, and high-efficient burnishing device is used in ceramic tile processing that polishing effect is good.

The utility model aims at realizing the purpose, which comprises a box body, a feeding port and a discharging port, wherein the feeding port and the discharging port are symmetrically arranged on two opposite sides of the box body, a roller conveyor is arranged in the box body between the feeding port and the discharging port, the roller conveyor divides the inner space of the box body into an upper processing area and a lower ash storage area, the top of the processing area is provided with an exhaust pipe, an exhaust fan is arranged on the exhaust pipe, the side wall of the lower part of the ash storage area is provided with an ash discharge port, a first pressing mechanism, a rough polishing mechanism, a second pressing mechanism, a fine polishing mechanism and an ash cleaning mechanism are sequentially arranged in the processing area along the conveying direction of the roller conveyor, the first pressing mechanism and the second pressing mechanism have the same structure, the first pressing mechanism comprises a telescopic rod and a spring arranged on the telescopic rod, the upper end of the telescopic rod is fixed at the top of the box body, the lower end of the telescopic rod is provided with a first flat plate, the lower surface of the first flat plate is provided with a plurality of first rollers, the rough polishing mechanism comprises a first air cylinder and a second flat plate arranged at the end part of a piston rod of the first air cylinder, a cylinder body of the first air cylinder is fixed at the top of the box body, the lower surface of the second flat plate is provided with a first rough grinding roller and a second rough grinding roller at intervals along the conveying direction of the roller conveyor, and the height of the second rough grinding roller is lower than that of the first rough grinding roller;

the accurate polishing mechanism comprises two second cylinders arranged side by side, the end parts of piston rods of the two second cylinders are provided with a second flat plate, the middle part of the second flat plate is provided with a first motor, an output shaft of the first motor penetrates through the second flat plate and then is provided with a rotary plate, three polishing wheels are arranged below the rotary plate and are in triangular arrangement, each polishing wheel is connected with the rotary plate through a connecting rod, two sides of the roller conveyor are symmetrically provided with positioning mechanisms, each positioning mechanism comprises a positioning plate and a plurality of second rollers arranged on the inner side of the positioning plate, the positioning plate is positioned above the roller conveyor, gaps are reserved between the positioning plate and rollers of the roller conveyor, the length direction of the positioning plate is parallel to the conveying direction of the roller conveyor, a third cylinder is arranged outside the box, and the end part of a piston rod of the third cylinder penetrates through the side wall of the box and then is connected with the positioning plate.

Furthermore, the first roller and the second roller are both rubber wheels.

Furthermore, the ash removal mechanism comprises two fourth cylinders arranged side by side, the end parts of piston rods of the two fourth cylinders are provided with a third flat plate, the middle part of the third flat plate is provided with a second motor, an output shaft of the second motor penetrates through the third flat plate and then is provided with a disc, and the lower surface of the disc is provided with a brush.

Furthermore, arc-shaped plates are symmetrically arranged on the inner sides of the two positioning plates close to the feeding port, and the distance between the two arc-shaped plates is gradually reduced.

Further, the connecting rod is extending structure, and the connecting rod includes the sleeve pipe and wears the dress at the intraductal montant of sleeve, and the sheathed tube upper end is connected with the carousel, and the lower extreme and the throwing aureola of montant are connected, pass through bolted connection between sleeve pipe and the montant.

Furthermore, a plurality of vertical slide ways are uniformly processed on the inner wall of the sleeve at the periphery, and slide blocks matched with the vertical slide ways are arranged on the vertical rods.

Furthermore, the bottom of the box body is obliquely arranged, a U-shaped cylinder is arranged at the lower end of the bottom of the box body, an auger is arranged in the U-shaped cylinder, and the discharge end of the auger extends into the ash discharge port.

The utility model discloses when polishing the ceramic tile, the ceramic tile gets into roller conveyor from the pan feeding mouth of box, loop through first pressing mechanism, rough polishing mechanism, second pressing mechanism, fine polishing mechanism and deashing mechanism under roller conveyor's drive, wherein first pressing mechanism and second pressing mechanism are used for pressing of ceramic tile, can press the ceramic tile on roller conveyor's roller, ceramic tile perk or displacement when preventing polishing treatment, rough polishing mechanism is used for the rough polishing treatment of ceramic tile, the height of first rough grinding roller is higher than the height of second rough grinding roller, successively handle the ceramic tile that thickness exceeds standard twice in the ceramic tile conveying process, process the ceramic tile thickness to standard thickness, the handling capacity of every grinding roller is less, prevent effectively that the ceramic tile from damaging, reduce the loss, and fine polishing mechanism is when operation, three polishing wheels that are triangle-shaped and arrange are under the drive of first motor, the surface of the ceramic tile is polished in the rotating process along with the rotation of the turntable, so that a better polishing effect can be obtained; secondly, when the device works, all mechanisms are integrated in the box body, and dust in the box body is extracted in real time through the exhaust fan, so that the dust can be prevented from diffusing, and the pollution to the environment is less; finally, the utility model discloses in still set up positioning mechanism, two positioning mechanism through the symmetry setting can inject the ceramic tile in the position of requirement, prevent the ceramic tile displacement, guarantee better polishing effect. The utility model discloses environmental pollution is little, and the ceramic tile disability rate is low, and polishing effect is good, has apparent economic value and social value.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

fig. 2 is a schematic top view of the present invention;

fig. 3 is a schematic structural view of the middle sleeve 32 and the vertical rod 33 according to the present invention;

FIG. 4 is a schematic structural view of the vertical slide and the slide block of the present invention;

in the figure: 1-box body, 2-feeding port, 3-discharging port, 4-roller conveyor, 5-processing zone, 6-ash storage zone, 7-exhaust pipe, 8-exhaust fan, 9-telescopic rod, 10-spring, 11-first plate, 12-first roller, 13-first cylinder, 14-second plate, 15-first coarse grinding roller, 16-second coarse grinding roller, 17-second cylinder, 18-second plate, 19-first motor, 20-rotary table, 21-polishing wheel, 22-connecting rod, 23-positioning plate, 24-second roller, 25-third cylinder, 26-fourth cylinder, 27-third plate, 28-second motor, 29-circular disc, 30-hairbrush, 31-arc plate, 32-sleeve, 33-vertical rod, 34-bolt, 35-U-shaped cylinder, 36-auger and 37-sliding block.

Detailed Description

The present invention will be further described with reference to the accompanying drawings, but the present invention is not limited in any way, and any changes or improvements based on the present invention are all within the protection scope of the present invention.

As shown in figures 1-4, the utility model comprises a box body 1, a feeding port 2 and a discharging port 3, the feeding port 2 and the discharging port 3 are symmetrically arranged on two opposite sides of the box body 1, a roller conveyor 4 is arranged in the box body 1 between the feeding port 2 and the discharging port 3, the roller conveyor 4 divides the inner space of the box body 1 into an upper processing area 5 and a lower ash storage area 6, an exhaust pipe 7 is arranged at the top of the processing area 5, an exhaust fan 8 is arranged on the exhaust pipe 7, an ash discharge port is arranged on the side wall of the lower part of the ash storage area 6, a first pressing mechanism, a rough polishing mechanism, a second pressing mechanism, a fine polishing mechanism and an ash cleaning mechanism are sequentially arranged in the processing area 5 along the conveying direction of the roller conveyor 4, the ash cleaning mechanism is of the prior structure and is used for cleaning fine ash on the surface of a ceramic tile, the surface is ensured to be clean, the first pressing mechanism and the second pressing mechanism are the same in structure, the first pressing mechanism comprises an expansion rod 9 and a spring 10 arranged on the expansion rod 9, the upper end of the expansion rod 9 is fixed to the top of the box body 1, a first flat plate 11 is arranged at the lower end of the expansion rod 9, a plurality of first idler wheels 12 are arranged on the lower surface of the first flat plate 11, the rough polishing mechanism comprises a first air cylinder 13 and a second flat plate 14 arranged at the end part of a piston rod of the first air cylinder 13, a cylinder body of the first air cylinder 13 is fixed to the top of the box body 1, first rough grinding rollers 15 and second rough grinding rollers 16 are arranged on the lower surface of the second flat plate 14 at intervals along the conveying direction of the roller conveyor 4, and the height of the second rough grinding rollers 16 is lower than that of the first rough grinding rollers 15.

The fine polishing mechanism comprises two second air cylinders 17 arranged side by side, the end parts of piston rods of the two second air cylinders 17 are provided with second flat plates 18, the middle parts of the second flat plates 18 are provided with first motors 19, the output shafts of the first motors 19 penetrate through the second flat plates 18 and then are provided with rotating discs 20, three polishing wheels 21 are arranged below the rotating discs 20, the three polishing wheels 21 are arranged in a triangular shape, each polishing wheel 21 is connected with the rotating discs 20 through connecting rods 22, two sides of the roller conveyor 4 are symmetrically provided with positioning mechanisms, each positioning mechanism comprises a positioning plate 23 and a plurality of second idler wheels 24 arranged on the inner side of the positioning plate 23, the positioning plate 23 is positioned above the roller conveyor 4, gaps are reserved between the positioning plate 23 and rollers of the roller conveyor 4, the length direction of the positioning plate 23 is parallel to the conveying direction of the roller conveyor 4, the outer part of the box body 1 is provided with third air cylinders 25, the end parts of the piston rods of the third air cylinders 25 penetrate through the side walls of the box body 1 and then are connected with the positioning plate 23, the utility model provides an each cylinder and motor all are existing equipment, and its specific model can be confirmed according to actual conditions, and the installation can be bought to the option on market.

The utility model discloses when polishing the ceramic tile, the ceramic tile gets into roller conveyor 4 from pan feeding mouth 2 of box 1, loop through first pressing mechanism, rough polishing mechanism, second pressing mechanism, fine polishing mechanism and deashing mechanism under roller conveyor 4's drive, wherein first pressing mechanism and second pressing mechanism are used for the pressing of ceramic tile, can press the ceramic tile on roller conveyor 4's roller, ceramic tile perk or displacement when preventing polishing treatment, rough polishing mechanism is used for the rough polishing treatment of ceramic tile, the height of first rough grinding roller 15 is higher than the height of second rough grinding roller 16, can handle the ceramic tile that thickness exceeds standard twice successively in the ceramic tile transportation process, process the ceramic tile thickness to standard thickness, the handling capacity of every grinding roller is less, effectively prevent the ceramic tile from damaging, reduce the loss, and fine polishing mechanism is when operation, three throwing wheel 21 that are triangle-shaped and arrange is under the drive of first motor 19, the surface of the ceramic tile is polished in the rotating process along with the rotation of the turntable 20, so that a better polishing effect can be obtained; secondly, when the device works, all mechanisms are integrated in the box body 1, and dust in the box body 1 is extracted in real time through the exhaust fan 8, so that the dust can be prevented from diffusing, and the pollution to the environment is less; finally, the utility model discloses in still set up positioning mechanism, two positioning mechanism through the symmetry setting can inject the ceramic tile in the position of requirement, prevent the ceramic tile displacement, guarantee better polishing effect.

In order to prevent the first roller 12 and the second roller 24 from damaging the tiles, the first roller 12 and the second roller 24 are rubber wheels.

The ash removal mechanism comprises two fourth cylinders 26 arranged side by side, the end parts of piston rods of the two fourth cylinders 26 are provided with third flat plates 27, the middle parts of the third flat plates 27 are provided with second motors 28, output shafts of the second motors 28 penetrate through the third flat plates 27 and then are provided with circular discs 29, the lower surfaces of the circular discs 29 are provided with brushes 30, during operation, the heights of the third flat plates 27 and the circular discs 29 are adjusted through the two fourth cylinders 26 which synchronously run, the circular discs 29 and the brushes 30 are driven to rotate through the second motors 28, so that dust on the surfaces of tiles is removed, and the surfaces of the tiles are guaranteed to be clean.

23 inboard symmetries at two locating plates near pan feeding mouth 2 are provided with arc 31, and two arc 31 symmetries set up, and the distance between two arcs 31 reduces gradually, when the ceramic tile passes through between two arcs 31, can adjust the position of ceramic tile gradually, finally makes the ceramic tile be located the middle part between two arcs 31, the location and the polishing of the follow-up ceramic tile of being convenient for are handled.

The connecting rod 22 is a telescopic structure, the connecting rod 22 comprises a sleeve 32 and a vertical rod 33 which is arranged in the sleeve 32 in a penetrating manner, the upper end of the sleeve 32 is connected with the turntable 20, the lower end of the vertical rod 33 is connected with the polishing wheel 21, the sleeve 32 is connected with the vertical rod 33 through a bolt 34, when the device is operated, the lower surfaces of the three polishing wheels 21 are required to be ensured to be in the same horizontal plane, so that the polishing treatment of the ceramic tiles can be simultaneously carried out, in the actual use process, the thicknesses of the three polishing wheels 21 possibly have certain difference, so that the lower surfaces of partial polishing wheels 21 cannot be contacted with the surface of the ceramic tiles, the polishing effect cannot be achieved, the polishing efficiency is reduced, the connecting rod 22 is arranged to be a telescopic structure, the problem can be solved, the polishing wheel 21 can be driven to move up and down through the up and down movement of the vertical rod 33, and the purpose of adjusting the lower surfaces of the three polishing wheels 21 to be flush is achieved, and a better polishing effect is guaranteed.

The circumference evenly is processed on the inner wall of sleeve pipe 32 has many vertical slide, is provided with on the montant 33 with vertical slide matched with slider 38, vertical slide and slider 38's cooperation for montant 33 can only reciprocate in sleeve pipe 32, and can not rotate at sleeve pipe 32, can prevent that polishing wheel 21 from rotating at the polishing in-process, stability during the improvement device operation.

The bottom slope of box 1 sets up, the lower one end in box 1 bottom is provided with a U-shaped section of thick bamboo 35, be provided with auger 36 in a U-shaped section of thick bamboo 35, the discharge end of auger 36 stretches into in the ash discharge hole, the clearance has between roller conveyor 4's the roller, the fine ash that produces in the polishing process can be followed these clearances and fallen down and store up grey district 6, because the bottom of box 1 is the slope setting, fall in a U-shaped section of thick bamboo 35 after the fine ash is final, discharge box 1 under auger 36's effect, such setting can be discharged the ash that falls automatically, need not the manual work and go on, reducible artificial labour, improve deashing efficiency.

Claims

1. The utility model provides a ceramic tile processing is with high-efficient burnishing device which characterized in that: comprises a box body (1), a feeding port (2) and a discharge port (3), wherein the feeding port (2) and the discharge port (3) are symmetrically arranged on two opposite sides of the box body (1), a roller conveyor (4) is arranged in the box body (1) between the feeding port (2) and the discharge port (3), the roller conveyor (4) separates the inner space of the box body (1) into a processing area (5) above and an ash storage area (6) below, an exhaust pipe (7) is arranged at the top of the processing area (5), an exhaust fan (8) is arranged on the exhaust pipe (7), an ash discharge port is arranged on the side wall of the lower part of the ash storage area (6), a first pressing mechanism, a rough polishing mechanism, a second pressing mechanism, a fine polishing mechanism and an ash cleaning mechanism are sequentially arranged in the processing area (5) along the conveying direction of the roller conveyor (4), and the first pressing mechanism and the second pressing mechanism have the same structure, the first pressing mechanism comprises an expansion rod (9) and a spring (10) arranged on the expansion rod (9), the upper end of the expansion rod (9) is fixed to the top of the box body (1), a first flat plate (11) is arranged at the lower end of the expansion rod (9), a plurality of first rollers (12) are arranged on the lower surface of the first flat plate (11), the rough polishing mechanism comprises a first air cylinder (13) and a second flat plate (14) arranged at the end part of a piston rod of the first air cylinder (13), a cylinder body of the first air cylinder (13) is fixed to the top of the box body (1), first rough grinding rollers (15) and second rough grinding rollers (16) are arranged on the lower surface of the second flat plate (14) at intervals along the conveying direction of the roller conveyor (4), and the height of the second rough grinding rollers (16) is lower than that of the first rough grinding rollers (15);

the precise polishing mechanism comprises two second cylinders (17) arranged side by side, a second flat plate (18) is arranged at the end part of a piston rod of each second cylinder (17), a first motor (19) is installed in the middle of each second flat plate (18), a rotary table (20) is arranged after an output shaft of each first motor (19) penetrates through each second flat plate (18), three polishing wheels (21) are arranged below the rotary table (20), the three polishing wheels (21) are arranged in a triangular shape, each polishing wheel (21) is connected with the rotary table (20) through a connecting rod (22), positioning mechanisms are symmetrically arranged on two sides of the roller conveyor (4) and comprise a positioning plate (23) and a plurality of second rollers (24) arranged on the inner side of the positioning plate (23), the positioning plate (23) is positioned above the roller conveyor (4), and gaps are reserved between the positioning plate (23) and rollers of the roller conveyor (4), the length direction of the positioning plate (23) is parallel to the conveying direction of the roller conveyor (4), a third cylinder (25) is arranged outside the box body (1), and the end part of a piston rod of the third cylinder (25) penetrates through the side wall of the box body (1) and then is connected with the positioning plate (23).

2. The efficient polishing device for ceramic tile processing according to claim 1, wherein the first roller (12) and the second roller (24) are rubber wheels.

3. The efficient polishing device for the ceramic tile processing according to claim 1, wherein the ash removal mechanism comprises two fourth cylinders (26) which are arranged side by side, a third flat plate (27) is arranged at the end part of a piston rod of each of the two fourth cylinders (26), a second motor (28) is arranged in the middle of the third flat plate (27), a disc (29) is arranged after an output shaft of the second motor (28) penetrates through the third flat plate (27), and a brush (30) is arranged on the lower surface of the disc (29).

4. The efficient polishing device for the ceramic tile processing according to claim 1, wherein the arc-shaped plates (31) are symmetrically arranged at the inner sides of the two positioning plates (23) close to the feeding port (2), and the distance between the two arc-shaped plates (31) is gradually reduced.

5. The efficient polishing device for the ceramic tile processing is characterized in that the connecting rod (22) is of a telescopic structure, the connecting rod (22) comprises a sleeve (32) and a vertical rod (33) penetrating into the sleeve (32), the upper end of the sleeve (32) is connected with the rotating disc (20), the lower end of the vertical rod (33) is connected with the polishing wheel (21), and the sleeve (32) is connected with the vertical rod (33) through a bolt (34).

6. The efficient polishing device for the ceramic tile processing according to claim 5, wherein a plurality of vertical slideways are uniformly processed on the circumference of the inner wall of the sleeve (32), and the vertical rod (33) is provided with a sliding block (37) matched with the vertical slideways.

7. The efficient polishing device for the processing of ceramic tiles as recited in claim 1, wherein the bottom of the box body (1) is obliquely arranged, a U-shaped cylinder (35) is arranged at the lower end of the bottom of the box body (1), an auger (36) is arranged in the U-shaped cylinder (35), and the discharge end of the auger (36) extends into the ash discharge port.