Sawing system of metal band sawing machine
Technical Field
The utility model relates to a saw cut the system, especially relate to a strap sawing machine saw cuts system belongs to strap sawing machine technical field.
Background
At present, in metal sawing processing, a workpiece is sawed, a sawing machine is usually adopted, when a workpiece with a longer length is sawed, two persons are generally required to cooperate, one person saws and the other person feeds materials in the opposite direction, the working efficiency is low, the labor intensity is high, time and labor are wasted, the processing time of a subsequent process is occupied, the delivery period of a customer is influenced, the production of batch products cannot be adapted, the operation process of sawing by the two persons is inevitable and inconsistent, the workpiece is easy to collide with a saw band, the saw band is broken, and the service life and the quality current situation of a saw blade are influenced; and the steel band sawing machine that uses at present stage has the design unreasonable, and the elasticity of saw blade is difficult for adjusting when saw cutting the operation, and is fixed inconvenient to the steel construction of different width moreover, and the steel construction can't remain stable when saw cutting the operation, and the security is poor, seriously influences the precision of saw cutting, is unfavorable for saw cutting going on smoothly of operation, simultaneously greatly reduced the work efficiency of sawing machine.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly be to the above-mentioned problem that prior art exists, provide a strap sawing machine system of saw cutting.
The purpose of the utility model is mainly realized by the following scheme:
a sawing system of a metal band sawing machine comprises a base, wherein a control mechanism, a sawing mechanism, a conveying mechanism and a clamping mechanism are mounted on the base; the control mechanism comprises an operation panel, the sawing mechanism comprises a first hydraulic cylinder vertically mounted, a horizontally arranged saw beam and a sawing component mounted on the saw beam, the saw beam is positioned above the base, one end of the saw beam is connected with the telescopic end of the first hydraulic cylinder, the other end of the saw beam is slidably sleeved on a guide rod of the base, and the sawing component comprises a saw blade tensioning device mounted on the saw beam and a saw blade connected to the saw blade tensioning device; the conveying mechanism comprises a conveying frame and a conveying roller movably arranged in the conveying frame; the clamping mechanism comprises clamping seats which are symmetrically arranged on two sides of the conveying frame.
Preferably, a support table is installed on the left side of the top of the base, and the operation panel is fixed on the support table.
Preferably, a limiting plate is mounted at the top of the guide rod.
As preferred, saw blade overspeed device tensioner includes threaded rod, fixed plate, driving motor, movable support, fixed bolster, initiative saw dish and driven saw dish, the lower part level of saw roof beam is equipped with the downward spout of opening, threaded rod and fixed plate setting are in the spout, and the one end of threaded rod rotates the lateral wall of connecting at the spout, the other end of threaded rod and the output shaft of installing the driving motor on the fixed plate, the thread bush is installed to the upper end of movable support, the thread bush cover is established on the threaded rod, and the upper end of thread bush slides and sets up in the slide rail at spout top, the lower extreme of movable support rotates installs initiative saw dish, the fixed bolster is installed in the bottom of saw roof beam, and the lower extreme of fixed bolster rotates installs driven saw dish, the outside cover of initiative saw dish and driven saw dish has the saw blade.
Preferably, the sliding groove is provided with scale marks.
Preferably, the clamping mechanism further comprises two longitudinal displacement blocks which are symmetrically arranged, the two longitudinal displacement blocks are provided with displacement plates, each displacement plate is provided with a second hydraulic cylinder, the telescopic ends of the two second hydraulic cylinders are oppositely arranged, the telescopic ends of the two second hydraulic cylinders are connected with clamping seats, and the inner sides of the clamping seats are arc-shaped.
Preferably, a layer of rubber pad is arranged on the arc-shaped surface of the clamping seat, and vertical convex ribs are arranged on the surface of the rubber pad.
Preferably, the base is further provided with a guide mechanism, and the guide mechanism is located on the front side of the clamping mechanism.
Preferably, the guide mechanism comprises mounting plates symmetrically arranged on two sides of the conveying frame, mounting holes are formed in the inner side faces of the mounting plates, guide connecting rods are inserted into the mounting holes, compression springs are arranged at one ends, located in the mounting holes, of the guide connecting rods, the other ends of the compression springs are abutted against the mounting holes, guide plates are arranged at one ends, far away from the mounting plates, of the guide connecting rods, and the two guide plates are arranged in a splayed mode.
Preferably, four corners of the bottom of the base are fixedly provided with supporting legs.
Therefore, the utility model discloses possess following advantage:
(1) the utility model has compact structure and reasonable design, and can smoothly adjust the distance between the driving saw disc and the driven saw disc through the scale marks arranged on the saw beam and the saw blade tensioning device, thereby adjusting the tightness of the saw blade;
(2) the utility model has the advantages that the clamping mechanism arranged on the base ensures that the steel structure to be sawed is kept stable, improves the safety and the sawing precision during sawing, is beneficial to the smooth operation of sawing and greatly improves the working efficiency of the sawing machine;
(3) the utility model discloses a guiding mechanism who sets up can improve the conveying stability of the steel construction that needs saw cut, security when further guaranteeing to saw cut and saw cut the precision.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a schematic structural diagram of embodiment 3 of the present invention.
Illustration of the drawings: 1-base, 2-operation panel, 3-first hydraulic cylinder, 4-saw beam, 5-guide rod, 6-saw blade, 7-conveying frame, 8-conveying roller, 9-clamping seat, 10-supporting table, 11-limiting plate, 12-threaded rod, 13-fixing plate, 14-driving motor, 15-moving support, 16-fixing support, 17-driving saw disc, 18-driven saw disc, 19-sliding chute, 20-threaded sleeve, 21-scale mark, 22-longitudinal displacement block, 23-displacement plate, 24-second hydraulic cylinder, 25-mounting plate, 26-mounting hole, 27-guide connecting rod, 28-compression spring, 29-guide plate and 30-supporting foot.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific embodiments and with reference to the accompanying drawings. It is to be understood that the practice of the present invention is not limited to the following examples, and that any modifications and/or changes in form made to the present invention are intended to fall within the scope of the present invention.
In the utility model, all parts and percentages are weight units, and the adopted equipment, raw materials and the like can be purchased from the market or commonly used in the field if not specified. The methods in the following examples are conventional in the art unless otherwise specified. The components or devices in the following examples are, unless otherwise specified, standard parts or parts known to those skilled in the art, the structure and principle of which are known to those skilled in the art through technical manuals or through routine experimentation.
Example 1:
as shown in fig. 1, the utility model provides a technical solution, a metal band sawing machine sawing system, comprising a base 1, wherein the base 1 is provided with a control mechanism, a sawing mechanism, a conveying mechanism and a clamping mechanism; the control mechanism comprises an operation panel 2, the sawing mechanism comprises a first hydraulic cylinder 3 which is vertically installed, a horizontally arranged saw beam 4 and a sawing component which is installed on the saw beam 4, the saw beam 4 is positioned above the base 1, one end of the saw beam 4 is connected with the telescopic end of the first hydraulic cylinder 3, the other end of the saw beam 4 is sleeved on a guide rod 5 of the base 1 in a sliding manner, and the sawing component comprises a saw blade tensioning device which is installed on the saw beam 4 and a saw blade 6 which is connected to the saw blade tensioning device; the conveying mechanism comprises a conveying frame 7 and a conveying roller 8 movably arranged in the conveying frame 7; the clamping mechanism comprises clamping seats 9 which are symmetrically arranged at two sides of the conveying frame 7.
Example 2:
as shown in fig. 1 and 2, the utility model provides another technical scheme, a strap sawing machine system of saw cutting, including base 1, base 1's bottom four corners fixed mounting has supporting legs 30, installs control mechanism, saw cutting mechanism, transport mechanism and clamping mechanism on the base 1.
Control mechanism includes operating panel 2, and a supporting bench 10 is installed on the top left side of base 1, and operating panel 2 fixes on a supporting bench 10.
The sawing mechanism comprises a first hydraulic cylinder 3 which is vertically installed, a horizontally arranged sawing beam 4 and a sawing component which is installed on the sawing beam 4, the sawing beam 4 is positioned above the base 1, one end of the sawing beam 4 is connected with the telescopic end of the first hydraulic cylinder 3, the other end of the sawing beam 4 is slidably sleeved on a guide rod 5 of the base 1, and a limiting plate 11 is installed at the top of the guide rod 5; the saw cutting assembly comprises a saw blade tensioning device arranged on a saw beam 4 and a saw blade 6 connected to the saw blade tensioning device, the saw blade tensioning device comprises a threaded rod 12, a fixing plate 13, a driving motor 14, a movable support 15, a fixing support 16, a driving saw disc 17 and a driven saw disc 18, a sliding groove 19 with a downward opening is horizontally formed in the lower portion of the saw beam 4, the threaded rod 12 and the fixing plate 13 are arranged in the sliding groove 19, one end of the threaded rod 12 is rotatably connected to the side wall of the sliding groove 19, the other end of the threaded rod 12 is connected with an output shaft of the driving motor 14 arranged on the fixing plate 13, a threaded sleeve 20 is arranged at the upper end of the movable support 15, the threaded sleeve 20 is sleeved on the threaded rod 12, the upper end of the threaded sleeve 20 is slidably arranged in a sliding rail at the top of the sliding groove 19, a scale mark 21 is further arranged on the sliding groove 19, and the driving saw disc 17 is rotatably arranged at the lower end of the movable support 15, the fixed support 16 is arranged at the bottom of the saw beam 4, the lower end of the fixed support 16 is rotatably provided with a driven saw disc 18, and the saw blades 6 are sleeved outside the driving saw disc 17 and the driven saw disc 18.
The conveying mechanism comprises a conveying frame 7 and a plurality of conveying rollers 8 movably arranged in the conveying frame 7.
Clamping mechanism still includes the longitudinal displacement piece 22 that two symmetries set up including the symmetry setting at the tight seat 9 of the clamp of 7 both sides of conveying frame, all install displacement plate 23 on two longitudinal displacement pieces 22, all install second pneumatic cylinder 24 on every displacement plate 23, the flexible end of two second pneumatic cylinders 24 sets up relatively, and the flexible end of two second pneumatic cylinders 24 is connected with and presss from both sides tight seat 9, the inboard of pressing from both sides tight seat 9 is the arc, be equipped with the one deck rubber pad on the arcwall face of pressing from both sides tight seat 9, and the surface of rubber pad is provided with vertical protruding muscle.
Example 3:
as shown in fig. 1, 2 and 3, the utility model provides another technical scheme, a strap sawing machine system of saw cutting, including base 1, base 1's bottom four corners fixed mounting has supporting legs 30, installs control mechanism, saw cutting mechanism, transport mechanism and clamping mechanism on the base 1.
Control mechanism includes operating panel 2, and a supporting bench 10 is installed on the top left side of base 1, and operating panel 2 fixes on a supporting bench 10.
The sawing mechanism comprises a first hydraulic cylinder 3 which is vertically installed, a horizontally arranged sawing beam 4 and a sawing component which is installed on the sawing beam 4, the sawing beam 4 is positioned above the base 1, one end of the sawing beam 4 is connected with the telescopic end of the first hydraulic cylinder 3, the other end of the sawing beam 4 is slidably sleeved on a guide rod 5 of the base 1, and a limiting plate 11 is installed at the top of the guide rod 5; the saw cutting assembly comprises a saw blade tensioning device arranged on a saw beam 4 and a saw blade 6 connected to the saw blade tensioning device, the saw blade tensioning device comprises a threaded rod 12, a fixing plate 13, a driving motor 14, a movable support 15, a fixing support 16, a driving saw disc 17 and a driven saw disc 18, a sliding groove 19 with a downward opening is horizontally formed in the lower portion of the saw beam 4, the threaded rod 12 and the fixing plate 13 are arranged in the sliding groove 19, one end of the threaded rod 12 is rotatably connected to the side wall of the sliding groove 19, the other end of the threaded rod 12 is connected with an output shaft of the driving motor 14 arranged on the fixing plate 13, a threaded sleeve 20 is arranged at the upper end of the movable support 15, the threaded sleeve 20 is sleeved on the threaded rod 12, the upper end of the threaded sleeve 20 is slidably arranged in a sliding rail at the top of the sliding groove 19, a scale mark 21 is further arranged on the sliding groove 19, and the driving saw disc 17 is rotatably arranged at the lower end of the movable support 15, the fixed support 16 is arranged at the bottom of the saw beam 4, the lower end of the fixed support 16 is rotatably provided with a driven saw disc 18, and the saw blades 6 are sleeved outside the driving saw disc 17 and the driven saw disc 18.
The conveying mechanism comprises a conveying frame 7 and a plurality of conveying rollers 8 movably arranged in the conveying frame 7.
Clamping mechanism still includes the longitudinal displacement piece 22 that two symmetries set up including the symmetry setting at the tight seat 9 of the clamp of 7 both sides of conveying frame, all install displacement plate 23 on two longitudinal displacement pieces 22, all install second pneumatic cylinder 24 on every displacement plate 23, the flexible end of two second pneumatic cylinders 24 sets up relatively, and the flexible end of two second pneumatic cylinders 24 is connected with and presss from both sides tight seat 9, the inboard of pressing from both sides tight seat 9 is the arc, be equipped with the one deck rubber pad on the arcwall face of pressing from both sides tight seat 9, and the surface of rubber pad is provided with vertical protruding muscle.
Still be equipped with guiding mechanism on the base 1, guiding mechanism is located clamping mechanism's front side, specific guiding mechanism sets up the mounting panel 25 in conveying frame 7 both sides including the symmetry, the medial surface of two mounting panels 25 all is equipped with mounting hole 26, it has guide connecting rod 27 to peg graft in the mounting hole 26, and guide connecting rod 27 is located the one end of mounting hole 26 and is equipped with pressure spring 28, pressure spring 28's the other end is contradicted with mounting hole 26, the one end that mounting panel 25 was kept away from to guide connecting rod 27 is equipped with deflector 29, two deflectors 29 are eight characters type setting, the steel construction slave arrangement's that needs saw cut front side transmission passes through guiding mechanism and clamping mechanism in proper order.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.