CN2148082Y - Large integrative full-automatic treating machine fo renewing used cotton - Google Patents

Abstract

The utility model relates to a washing and treating machine for cotton fabrics, etc., solving the problems that the regeneration of waste cotton is water wasting, time wasting, environment polluted, etc. The utility model is characterized in that the utility model is provided with a large-sized barrel-shaped sealed pressure-resistant heat insulation container; the interior of the container is provided with a corrosion-preventive perforated cylinder, a heating drying device, a hollow cylinder, the collecting device of cotton residues, etc., and is also matched with a microcomputer processing system. The processes of washing, sterilization/degreasing, bleaching, dehydration, drying, etc. for the waste cotton are all detected/controlled through a microprocessor, and are integrally completed in the washing and treating machine for cotton fabrics, etc.

Description

Large integrative full-automatic treating machine fo renewing used cotton

The utility model relates to the carrying out washing treatment of fabric etc., particularly a kind of large-scale useless renewing used cotton programmable integrated process.

At present, all kinds of cold-proof heat insulation goods of discarding in a large amount of lives (as cotton dress, trousers, cotton-wadded quilt, cotton-padded mattress, pad etc.) that exist among the people based on cotton, though be subjected to people's living environment and condition effect, various dirts, assorted bacterium and microorganism etc. have been infected with, but its essence does not change, also has very big value, if after operations such as washing, high-temperature sterilization/degreasing, bleaching, oven dry are handled, can be directly or the mixing portion new raw material, be applied to weave, all kinds of finished product productions of industry such as light industry, hygienic material.Present for the renewing used cotton production method be: establish several kitchen sinks, service sink, Bellmer, pickling tube, dechlorination pond inside, be equipped with several centrifugal driers, kiering jar, baking room etc.Whole process of production is almost all by a large amount of manually operating.Exist the labour intensity height, yield poorly, the production cycle long (more than 75% of full operation total time that accounts for consuming time of the cotton material of carrying), waste big water gaging, electricity, steam, chemical agent, cotton material.Product quality is extremely strong to the dependence of workman's technology, the severe contamination production environment, and workman's safety and health is difficult to guarantee, and shortcomings such as floor space is big, capital expenditure height is arranged.

The purpose of this utility model is, develop the electrical integrated fully-automatic equipment of a kind of large scale computer, waste and old cotton is placed in the pressure vessel of this equipment, from operations such as washing, high-temperature sterilization/degreasing, bleaching, dehydration, oven dry, automatically detect/control by microprocessor, finish by the preset program one.

The purpose of this utility model is achieved in that large-scale integrated full-automatic useless renewing used cotton programmable integrated process, comprise: frequency control motor, end cap, O type stainless steel ring type sealing ring, electric screw automatic guide end caps device, seal withstand voltage lagging casing, built-in multilayer tubular type steam indirect baker, the double insurance device, the electronic total stop valve of filling opening, combined type automatic gauge/adjusting multichannel mixer, the vavuum pump unit, heat exchanger, Automatic sieve net filtration machine, chemical liquids is replenished/the regulation and control machine automatically, the slag stock pump, the electronic total stop valve of relief liquor mouth, the relief liquor tubing pump, filter, the steam pipe electromagnetic valve, the pipeline solenoid purge valve, the motor-driven coaster, the rotor axis mechanical sealing device, rolling slip rear support bracket, built-in track, the external slide rail road, the charging hopper opener, blanking belt transmission system, circulation fluid tubular type porous spray thrower, but the automatic drain valve of temperature adjustment, pressure-reducing cushioning formula detecting sensor storehouse, the maintenance inlet, cotton slag conveyer, the a pair of close hole of the more piece bored roll of rotation in opposite directions, the cotton slag gatherer of spiral synchronous rotation, slag trapping box, direct heating steam pipe and microprocessor system etc., it is characterized in that constituting cartridge type by the withstand voltage lagging casing of sealing seals withstand voltage cool-bag, is provided with the anticorrosion perforated cylinder of squirrel-cage in this container, built-in multilayer tubular type steam indirect baker, the a pair of close hole of the more piece bored roll of rotation in opposite directions, cotton slag gatherer of spiral synchronous rotation and direct heating steam pipe; The close hole of the more piece bored roll of direct heating steam pipe and a pair of rotation in opposite directions, the bottom that the cotton slag gatherer of spiral synchronous rotation is located at this container; Built-in multilayer tubular type steam indirect baker is located on around the anticorrosion perforated cylinder of squirrel-cage; And in this container, also being provided with built-in track, the bottom also is provided with slag trapping box, filter.

Technique scheme is aided with automatic control system, promptly connects device frequently by 16 little processing of industry, comprises CRT, keyboard, soft, hard disk drive, printer, transfer of data modulator applications software; Also have 8 locative preposition chip microprocessors, A/D, D/A unit, be loaded on the various kinds of sensors unit in the pressure-reducing cushioning formula sensor storehouse, electronic performance element, program control type speed governing frequency converter, electrical control/power distribution cabinet, industrial closed-circuit monitor, the multiple new production equipment of large automatic integrated waste and old cotton is formed in safety devices against fire and wire/wireless communication etc.In the withstand voltage cool-bag of the sealing of this equipment, can wash, sterilize waste and old cotton/degreasing, operation such as bleaching, dehydration, oven dry, by microprocessor detection/control, finish by the preset program one respectively, respond well.

Below by drawings and Examples the utility model is further described:

Fig. 1 is provided with schematic diagram for the utility model structure.

Fig. 2 is Figure 1A-A cutaway view.

Fig. 3 is the utility model more piece close hole bored roll and the cotton slag collector structure of spiral synchronous rotation schematic diagram.

Fig. 4 is Fig. 3 B-B cutaway view.

Among the figure: 1. frequency control motor, 2. end cap, 3.O type stainless steel ring type sealing ring, 4. electric screw automatic guide end caps device, 5. seal withstand voltage lagging casing, 6. built-in multilayer tubular type steam indirect baker, 7. the anticorrosion perforated cylinder of squirrel-cage, 8. outspoken fast opening and closing device is expected in loading and unloading, 9. double insurance device, 10. the electronic total stop valve of filling opening, 11. combined type automatic gauge/adjusting multichannel mixer, 12. vavuum pump unit, 13. heat exchanger, 14. Automatic sieve net filtration machine, 15. chemical liquids replenish/the regulation and control machine automatically, 16. slag stock pumps, 17. the electronic total stop valve of relief liquor mouth, 18. the relief liquor tubing pump, 19. filters, 20. steam pipe electromagnetic valves, 21. pipeline solenoid purge valve, 22. the motor-driven coaster, 23,23a, 23b, 23c, 23e. the rotor axis mechanical sealing device, 24. cylinder slip rear support brackets, 25. built-in track, 26. the external slide rail road, 27. charging hoppers are opened mouth, 28. blankings belt transmission system, 29. circulation fluid tubular type porous spray thrower, but 30. the automatic drain valve of temperature adjustment, 31. pressure-reducing cushioning formula detecting sensor storehouses, 32. maintenance inlets, 33. cotton slag conveyer, 34. the close hole of more piece bored roll, 35. the cotton slag gatherer of spiral synchronous rotation, 36. slag trapping box, 37. direct heating steam pipes.

As shown in the figure, large-scale integrated full-automatic useless renewing used cotton programmable integrated process, comprise frequency-conversion and speed-regulation motor 1, end cap 2, O type stainless steel ring type sealing ring 3, electric screw automatic guide end caps device 4, seal withstand voltage lagging casing 5, built-in multilayer tubular type steam indirect baker 6, the anticorrosion perforated cylinder 7 of squirrel-cage, the outspoken fast opening and closing device 8 of loading and unloading material, double insurance device 9, the electronic total stop valve 10 of filling opening, combined type automatic gauge/adjusting multichannel mixer 11, vavuum pump unit 12, heat exchanger 13, Automatic sieve net filtration machine 14, chemical liquids is replenished/regulation and control machine 15 automatically, slag stock pump 16, the electronic total stop valve 17 of relief liquor mouth, relief liquor tubing pump 18, filter 19, steam pipe electromagnetic valve 20, pipeline solenoid purge valve 21, motor-driven coaster 22 rotor axis mechanical sealing devices 23,23a, 23b, 23c, 23d, 23e, cylinder slip rear support bracket 24, built-in track 25, external slide rail road 26, charging hopper is opened mouth 27, blanking belt transmission system 28, circulation fluid tubular type porous spray thrower 29, but the automatic drain valve 30 of temperature adjustment, pressure-reducing cushioning formula detecting sensor storehouse 31, maintenance inlet 32, cotton slag conveyer 33, the close hole of more piece bored roll 34, cotton slag gatherer 35 slag trapping box 36 of spiral synchronous rotation, direct heating steam pipe 37 and microprocessor system etc., it is characterized in that constituting cartridge type by the withstand voltage lagging casing 5 of sealing seals withstand voltage cool-bag, is provided with the anticorrosion perforated cylinder 7 of squirrel-cage in this container, built-in multilayer tubular type steam indirect baker 6, the close hole of more piece bored roll 34, cotton slag gatherer 35 of spiral synchronous rotation and direct heating steam pipe 37; Directly heating steam pipe 37 and the close hole of more piece bored roll 34, the cotton slag gatherer 35 of spiral synchronous rotation are located at the bottom of this container; Built-in multilayer tubular type steam indirect baker 6 is located at around the anticorrosion perforated cylinder 7 of squirrel-cage, and also is provided with built-in track 25 in this container, rear portion, the end also be provided with slag trapping box 36, and the bottom establish filter 19.As shown in the figure: cylinder slip rear support bracket 24 that is provided with and the anticorrosion perforated cylinder 7 of end cap 2 common supporting squirrel-cage, and by frequency control motor 1 drive that is installed on the end cap 2, do that speed change is two-way to rotatablely move, also can drive coaster 22 by this motor 1 drives, on built-in track 25 and external slide rail road 26, do straight reciprocating motion.On the withstand voltage lagging casing 5 of sealing, be provided with electric screw automatic guide end cap genlocing device 4.After cylinder 7 enters shell 5, can be automatically with end cap 2 locking sealings.Outside the withstand voltage lagging casing 5 of sealing, be provided with and exhaust the vavuum pump unit 12 that the withstand voltage guarantor of sealing establishes air in the shell 5 inner and cotton material.After the sealing, can exhaust the air that seals in withstand voltage lagging casing 5 and the cotton material by vavuum pump unit 12, guarantee that liquid is to the abundant infiltration of thick cotton layer with prevent from not drain because of air in the shell in sterilization/skimming processes, produce oxycellulose, make fiber tendering and in drying course, suction evaporation moisture content is accelerated drying rate.There is a pair of more piece to rotate in opposite directions in the bored roll 34(tube of close hole on the filter 19 by filtering requirement, can adorn different filter mediums) when cotton slag is deposited in cylinder surface, the spiral that promptly is involved in its underpart rotates on the cotton slag gatherer 35 synchronously, be transferred to thus in the slag trapping box 36 at rear portion, the end, be evacuated in the Automatic sieve net filtration machine 14 that machine sets up outward by slag stock pump 16 again, after cotton slag separation, outside the discharge machine.Owing to disposed microprocessor system, after the cotton material enters shell 5, between end cap 2 and its by O type stainless steel ring type sealing ring 3 as sealing medium, again by several electric screw type automatic guide formula end cap genlocing devices 4, with the end cap lock sealing, and detect its seal degree by microprocessor, if meet specification requirement, just start main program work automatically, otherwise, then go up Chinese subtitle prompting operation person by CRT and take measures, main program then automatically locks.Break down as microprocessor, can automatically switch on the guest machine and work,, also can adopt manual mode control, guarantee that machine normally moves if guest machine also damages.Microprocessor also damages, and also can adopt manual mode control, guarantees that machine normally moves.Be provided with automatic fault diagnosis/recovery routine in the microprocessor system, be beneficial to on-the-spot maintenance fast.Cylinder 7 follow procedure respectively carries out the forward and reverse rotation of low speed periods, and the cotton material is stirred, and reaches washing, rinsing, the evenly purpose and the unidirectional rotation of high speed of stirring, produces powerful centrifugal force, and the cotton material is carried out mechanical dehydration.All production process is pressed manufacturing technique requirent respectively to all kinds of safety devices, locking device, running parameter (as items such as temperature, pressure, liquid level, material level, weight, flow, turbidity, pH value, water quality, voltage, power, electric weight) enforcement detection/control automatically by microprocessor system, and can print full technological process parameter and all kinds of continuous data on demand automatically.

Operation principle of the present utility model is as follows: cylinder 7 is after storage bin is loaded onto cotton material, drive by motor-driven coaster 22, enter in the shell 5, as sealing medium, be locked by several electric screw automatic guide formula end cap genlocing devices 4 by O type stainless steel ring type sealing ring 3.Close electronic total stop valve 10,17 then, and detect its state by microprocessor, if undesirable, just prompting operation person takes treatment measures, otherwise, then start main program work automatically: one, washing; At first start vavuum pump unit 12, with the air in the shell 5 interior and cotton material, automatically be controlled in the default negative pressure value scope, open electronic total stop valve 10, washing lotion tube and hot-water line are metered into mixed liquor in the blender 11, and detect liquid level automatically, simultaneously, motor 1 drives the rotation of cylinder 7 Ultra-Low Speeds, and the cotton material is evenly stirred, and makes liquid expect fully infiltration and accelerated decomposition dirt to the thick-layer cotton, when treating that liquid level rises to standard, close total stop valve 10, the rotating speed of motor 1 is increased to low speed, by the time that presets, periodically forward and reverse drive cylinder 7 rotates, the cotton material is forced the washing detergency, and filter 19 starts simultaneously, collects cotton slag.Liquid after the filtration is sent back in the jar through heat exchanger 13, spray thrower 29.Treat that the washing time during fast the end, opens the multiple pressure device in the vavuum pump unit 12, recover normal pressure in the shell, open total stop valve 17 simultaneously and start tubing pump 18, close after draining waste liquid fast.Motor 1 drives cylinder 7 rotation at a high speed, produce powerful centrifugal force, cotton material is dewatered, be attached on shell 5 inwalls three pressure sensors of 120 degree each other, the water that throws away in cylinder is detected, automatically determine and control best dewatering time by microprocessor.Two, rinsing; Close total stop valve 17, open the water pipe in total stop valve 10 and the blender 11, add clear water, and the detection liquid level, simultaneously, starter motor 1, low speed intermittently drives the forward and reverse rotation of cylinder, when treating that liquid level rises to standard, motor 1 drives the forward and reverse rotation of cylinder with middling speed, when treating that liquid level rises to standard, motor 1 drives the cylinder rotation with middling speed, fully stir cotton material, turbidity transducer detects washings, microprocessor automatic setting control rinsing time and number of times.After the rinsing, open total stop valve 17 and tubing pump 18, drain sewage fast after, dehydration is identical with the rinsing part.Three, sterilization/degreasing, (kiering); At first, it is identical with rinse cycle to start the vavuum pump unit 12(course of work), then, open total stop valve 10 and blender 11, add mixed kiering liquid, starter motor 1(detection/control and operation principle are with the rinsing part), when treating that liquid level rises to standard, close total stop valve 10, open steam pipe electromagnetic valve 20 heating liquids, simultaneously, start Automatic sieve net filtration machine 14, slag stock pump 16, heat exchanger 13 and steam pipe electromagnetic valve 20 and circulation fluid tubular type spray thrower 29, to the abundant circulating filtration of liquid.When the negative pressure in jar is upgraded to normal pressure after liquid heat, disable motor 1, microcomputer detects the pressure in the jar, temperature, pH value concentration, and fiting chemical liquid replenishes/regulation and control machine 15 automatically, makes pot liquid reach standard.Treat temperature, after pressure reaches predetermined value, at set intervals, just drive cylinder 7 even stirrings, guarantee the kiering quality by motor 1.After kiering is finished, motor 1 drives the unidirectional rotation of cylinder 7 low speed, open at a slow speed by the variation of shell internal pressure by the total stop valve 17 of micro processor controls, the rotating speed of tubing pump 18 also rises at full speed thereupon gradually, stop after draining waste liquid, and close total stop valve 17, then, open hot-water line in total stop valve 10 and the blender 11, add hot water, rinsing and dehydration (rinsing and dehydration are ditto described).Three, bleaching; It is the same to start vavuum pump unit 12(program), then, open bleaching liquid pipe and hot-water line in total stop valve and the blender 11, add mixed liquor, when reaching the standard liquid level, opens solenoid valve 20, by direct heating steam pipe heating liquid, whole filter begins periodic duty simultaneously, the pH value of microprocessor continuous detecting/controlling liquid and concentration, temperature, fiting chemical liquid apparatus for automatically replenishing 15 are regulated the liquid optimum value, guarantee Bleaching Quality, in this program, the same last process of the action of cylinder and discharge opeing, rinsing and dehydration.Four, oven dry, start steam indirect baker 6 and motor 1, make the two-way stirring of cylinder 7 Ultra-Low Speeds, microprocessor is controlled vavuum pump unit 12 according to the water evaporates amount of cotton material, constantly waste gas is evacuated to outside the machine, keep certain negative pressure value in the casing 5, simultaneously, detect the moisture content in the cotton material, until drying standard value, five, discharging; End caps device 4 is opened automatically, and motor-driven coaster 22 is pulled out to the precalculated position with cylinder 7, and after manually opening the outspoken fast opening and closing device 8 of loading and unloading material, the rotation of cylinder Ultra-Low Speed sweeps away to opening, pours the cotton material into belt conveyor 28, is sent to postprocessing working procedures.

The utility model whole operations one in machine that renewing used cotton handles of will giving up is finished, save the time of the cotton material of each inter process shipment, utilize negative pressure, mechanical agitation combines, guarantee uniformly penetrating and the detergency of liquid to the cotton material of thick-layer, and utilize High Temperature High Pressure to sterilize fast/degreasing and bleaching, and, a large amount of cottons of once can packing into expect that production of units cycle internal efficiency height adopts microprocessor that whole production processes are detected/control, production scene safety, pollution-free, save big water gaging,, vapour, with chemical raw material and raw material and manpower, and stable and reliable product quality.

Claims (6)

1, large-scale integrated full-automatic useless renewing used cotton programmable integrated process, comprise frequency-conversion and speed-regulation motor 1, end cap 2, O type stainless steel ring type sealing ring 3, electric screw automatic guide end caps device 4, seal withstand voltage lagging casing 5, built-in multilayer tubular type steam indirect baker 6, the anticorrosion perforated cylinder 7 of squirrel-cage, the outspoken fast opening and closing device 8 of loading and unloading material, double insurance device 9, the electronic total stop valve 10 of filling opening, combined type automatic gauge/adjusting multichannel mixer 11, vavuum pump unit 12, heat exchanger 13, Automatic sieve net filtration machine 14, chemical liquids is replenished/regulation and control machine 15 automatically, slag stock pump 16, the electronic total stop valve 17 of relief liquor mouth, relief liquor tubing pump 18, filter 19, steam pipe electromagnetic valve 20, pipeline solenoid purge valve 21, motor-driven coaster 22, rotor axis mechanical sealing device 23,23a, 23b, 23c, 23d, 23e, cylinder coaster rear support bracket 24, built-in track 25, external slide rail road 26, charging hopper is opened mouth 27, blanking belt transmission system 28, circulation fluid tubular type porous spray thrower 29, but the automatic drain valve 30 of temperature adjustment, pressure-reducing cushioning formula detecting sensor storehouse 31, maintenance inlet 32, cotton slag conveyer 33, the close hole of more piece bored roll 34, the cotton slag gatherer 35 of spiral synchronous rotation, slag trapping box 36, direct heating steam pipe 37 and microprocessor system etc., it is characterized in that constituting cartridge type by the withstand voltage lagging casing 5 of sealing seals withstand voltage cool-bag, is provided with the anticorrosion perforated cylinder 7 of squirrel-cage in this container, built-in multilayer tubular type steam indirect baker 6, the close hole of more piece bored roll 34, cotton slag gatherer 35 of spiral synchronous rotation and direct heating steam pipe 37; Directly heating steam pipe 37 and the close hole of more piece bored roll 34, the cotton slag gatherer 35 of spiral synchronous rotation are located at the bottom of this container; Built-in multilayer tubular type steam indirect baker 6 is located on around the anticorrosion perforated cylinder 7 of squirrel-cage; And in this container, also being provided with built-in track 25, rear portion, the end also is provided with slag trapping box 36 and filter 19 is established in the bottom.

2, large-scale integrated full-automatic useless renewing used cotton programmable integrated process as claimed in claim 1, it is characterized in that the cylinder slip rear support bracket 24 and the end cap 2 that are provided with support the anticorrosion perforated cylinders 7 of squirrel-cage jointly, and by frequency control motor 1 drive that is installed on the end cap 2, do that speed change is two-way to rotatablely move, also can drive coaster 22 by this motor 1 drives, on built-in track 25 and external slide rail road 26, do straight reciprocating motion.

3, as claim 1,2 described large-scale integrated full-automatic useless renewing used cotton programmable integrated process, it is characterized in that sealing withstand voltage lagging casing 5 and be provided with electric screw automatic guide end cap genlocing device 4.

4, large-scale integrated full-automatic useless renewing used cotton programmable integrated process as claimed in claim 3 is characterized in that outside the withstand voltage lagging casing 5 of sealing, is provided with the vavuum pump unit 12 that can exhaust air in withstand voltage the lagging casing 5 inner and cotton material of sealing.

5, large-scale integrated full-automatic useless renewing used cotton programmable integrated process as claimed in claim 1 is characterized in that being provided with O type stainless steel ring type sealing ring 3 between end cap 2 and the withstand voltage lagging casing 5 of sealing.

6, large-scale integrated full-automatic useless renewing used cotton programmable integrated process as claimed in claim 1 is characterized in that being provided with the outspoken fast opening and closing device 8 of loading and unloading material on the anticorrosion perforated cylinder 7 of squirrel-cage.

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