CN214793613U - Torque wrench verification instrument - Google Patents
Torque wrench verification instrument Download PDFInfo
- Publication number
- CN214793613U CN214793613U CN202121479006.3U CN202121479006U CN214793613U CN 214793613 U CN214793613 U CN 214793613U CN 202121479006 U CN202121479006 U CN 202121479006U CN 214793613 U CN214793613 U CN 214793613U
- Authority
- CN
- China
- Prior art keywords
- assembly
- torque
- torque wrench
- output shaft
- shaft sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
The utility model discloses a torque wrench calibrator, which comprises a control component, a data acquisition component, a driving component, a deceleration component, a display component and an output shaft sleeve connector; the data acquisition assembly, the driving assembly and the display assembly are all connected with the control assembly, the driving assembly, the speed reduction assembly and the output shaft sleeve connector are sequentially connected, one end of the output shaft sleeve connector is connected with a torque wrench with verification, and the other end of the output shaft sleeve connector is connected with the data acquisition assembly. The utility model discloses during the use, external instruction is received to the control assembly and is transmitted it to drive assembly, drive assembly basis external instruction drives speed reduction subassembly work, will take the final torque output of the torque wrench who examines and determine on output shaft sleeve connector, final moment of torsion passes through the data acquisition subassembly and transmits to the control assembly and show through display module, has replaced traditional artifical examination with automatic mode, has improved work efficiency.
Description
Technical Field
The utility model belongs to the technical field of torque wrench, concretely relates to torque wrench examines and determine appearance.
Background
The torque wrench is an important measuring instrument for product quality control in the assembly industry, is also an important foundation stone for guaranteeing the torque process quality of the threaded bolt, and has wide application in the aspects of petrochemical industry, aerospace, ships, automobiles, precision machinery, precision instrument manufacturing and the like.
Aiming at the increasingly prominent loss of enterprises caused by the problems of torque failure and the like in the present year, the torque wrench with a pointer or a digital display is mostly adopted in the engineering assembly industry, so that the problems of torque management and control failure and the like are relieved to a certain extent.
However, the accuracy of the torque wrench used in a large amount can be influenced by multiple factors after being used for a long time, in order to guarantee the torque accuracy, the verification means of many enterprises are still more original, the problems of complicated operation steps, large calculation amount, high labor cost and low verification work efficiency exist, and the normal production of the enterprises and the utilization rate of equipment are seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pair of torque wrench examines and determine appearance has solved the problem of inefficiency that traditional artifical detection brought.
The utility model adopts the technical proposal that:
a torque wrench calibrator comprises a control assembly, a data acquisition assembly, a driving assembly, a speed reduction assembly, a display assembly and an output shaft sleeve connector; the data acquisition assembly, the driving assembly and the display assembly are all connected with the control assembly, the driving assembly, the speed reduction assembly and the output shaft sleeve connector are sequentially connected, one end of the output shaft sleeve connector is connected with a torque wrench with verification, and the other end of the output shaft sleeve connector is connected with the data acquisition assembly;
the control assembly receives an external instruction and transmits the external instruction to the driving assembly, the driving assembly drives the speed reduction assembly to work according to the external instruction, the final torque of the torque wrench with verification is output on the output shaft sleeve connector, and the final torque is transmitted to the control assembly through the data acquisition assembly and displayed through the display assembly.
Preferably, the control component receives external instructions through a computer.
Preferably, the calibrator further comprises a camera assembly, and the camera assembly is connected with both a computer and a torque wrench with calibration.
Preferably, the data acquisition assembly comprises a torque sensor, a second encoder and a signal adjusting module, the output shaft sleeve connector, the torque sensor, the signal adjusting module and the control assembly are sequentially connected, and the output shaft sleeve connector, the second encoder and the control assembly are sequentially connected.
Preferably, the drive assembly is a servo drive.
Preferably, the speed reduction assembly comprises a servo motor and a speed reducer, wherein the input end of the servo motor is connected with the servo driver, the output end of the servo motor is connected with the input end of the speed reducer, and the output end of the speed reducer is connected with the output shaft sleeve connector.
Preferably, the speed reduction assembly further comprises a first encoder, wherein the input end of the first encoder is connected with the servo motor, and the output end of the first encoder is connected with the servo driver.
Preferably, the display component is a display panel connected with a computer for displaying the final torque.
Compared with the prior art, the utility model discloses during the use, external instruction is received to the control assembly and is transmitted it to drive assembly, drive assembly basis external instruction drives speed reduction subassembly work, will take the final torque output of the torque wrench who examines and determine on output shaft sleeve connector, final moment of torsion is transmitted to the control assembly and is shown through the display module through the data acquisition subassembly, has replaced traditional artifical examination with automatic mode, has improved work efficiency.
The calibrating instrument can adapt to torque wrenches with different measuring ranges and different types, and effectively establishes the relationship between the calibrating value and the actual value of the pointer type torque wrench and the digital type torque wrench, thereby providing important basis for improving the detection precision and the detection method; the automatic calibration and other functions of the torque wrench are realized, the automatic calibration and other functions are simple and convenient to operate, the automatic calibration and other functions are humanized, the full-range series torque wrench can be adapted through different conversion heads, the verification efficiency is greatly improved, the labor cost can be effectively reduced, and the intelligent loading and other functions which are not possessed by similar products are realized. Practice verifies that the requirement for accurate verification in batches can be met, the verification instrument conforms to GB/JJG 797 plus 2013, the verification efficiency can be effectively improved, the labor cost is reduced, certain technical advancement and high market promotion value are achieved, the device is already served for enterprises such as aerospace, and the like, and the consistent good comment of the enterprises is obtained.
Drawings
Fig. 1 is a system block diagram of a torque wrench calibrator provided in an embodiment of the present invention;
fig. 2 is a circuit diagram of a pulse signal generator and a program-controlled gain circuit in a torque wrench calibrator according to an embodiment of the present invention;
fig. 3 is a circuit diagram of a 90-degree phase shift circuit in a torque wrench calibrator provided by an embodiment of the present invention;
fig. 4 is a circuit diagram of a phase switching circuit in a torque wrench calibrator according to an embodiment of the present invention;
fig. 5 is a circuit diagram of a three-level phase-locked loop and a frequency doubling circuit in the calibrating apparatus for torque wrench according to an embodiment of the present invention;
fig. 6 is a quadrature pulse single-end-to-differential circuit in a torque wrench calibrator provided by an embodiment of the present invention;
fig. 7 shows a signal conditioning filter circuit and a high-precision ADC acquisition circuit in a torque wrench calibrator provided by an embodiment of the present invention;
FIGS. 8a-8d are schematic structural views of a torque wrench calibrator
Fig. 9 is a flowchart illustrating a calibration method for a torque wrench calibrator according to an embodiment of the present invention;
fig. 10a-10d are graphs of measured single set point for torque wrenches.
The system comprises a control assembly 1, a data acquisition assembly 2, a driving assembly 3, a speed reduction assembly 4, a display assembly 5, an output shaft sleeve connector 6, a torque wrench 7, a camera assembly 8, a software panel 9, a computer 11, a torque sensor 21, a second encoder 22, a signal adjusting module 23, a servo motor 41, a speed reducer 42 and a first encoder 43.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
In the description of the present invention, it should be clear that the terms "vertical", "horizontal", "longitudinal", "front", "rear", "left", "right", "up", "down", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description of the present invention, and do not mean that the device or element referred to must have a specific orientation or position, and thus, cannot be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.
The embodiment of the utility model provides a torque wrench calibrator, as shown in fig. 1, including control assembly 1, data acquisition assembly 2, drive assembly 3, speed reduction assembly 4, display module 5 and output shaft sleeve connector 6; the data acquisition assembly 2, the driving assembly 3 and the display assembly 5 are all connected with the control assembly 1, the driving assembly 3, the speed reduction assembly 4 and the output shaft sleeve connector 6 are sequentially connected, one end of the output shaft sleeve connector 6 is connected with a torque wrench 7 with verification, and the other end of the output shaft sleeve connector 6 is connected with the data acquisition assembly 2;
thus, by adopting the structure, the control assembly 1 receives an external instruction and transmits the external instruction to the driving assembly 3, the driving assembly 3 drives the speed reducing assembly 4 to work according to the external instruction, the final torque of the torque wrench 7 with verification is output on the output shaft sleeve connector 6, and the final torque is transmitted to the control assembly 1 through the data acquisition assembly 2 and displayed through the display assembly 5.
In a specific embodiment:
the control component 1 receives external instructions through a computer 11.
The verification instrument further comprises a camera component 8, and the camera component 8 is connected with a computer 11 and a torque wrench 7 with verification.
The data acquisition assembly 2 comprises a torque sensor 21, a second encoder 22 and a signal adjusting module 23, the output shaft sleeve connector 6, the torque sensor 21, the signal adjusting module 23 and the control assembly 1 are sequentially connected, and the output shaft sleeve connector 6, the second encoder 22 and the control assembly 1 are sequentially connected.
The driving component 3 is a servo driver.
The speed reducing assembly 4 comprises a servo motor 41 and a speed reducer 42, wherein the input end of the servo motor 41 is connected with a servo driver, the output end of the servo motor is connected with the input end of the speed reducer 42, and the output end of the speed reducer 42 is connected with the output shaft sleeve connector 6.
The speed reducing assembly 4 further comprises a first encoder 43, wherein the input end of the first encoder 43 is connected with the servo motor 41, and the output end of the first encoder 43 is connected with the servo driver.
The display component 5 is a display panel connected with a computer for displaying the final torque.
Specifically, the method comprises the following steps:
the calibrating instrument further comprises an operation panel, an indicating lamp with a button, a special cable, a hand wheel electronic orthogonal pulse generator and a motor permission knob switch, wherein the operation panel is connected with the control assembly 1 and used for state display and function operation.
The control component 1 is a controller, and is responsible for collecting torque and collecting the rotation angle of the output shaft, providing instructions for the servo driver, receiving panel instructions and driving the indicator lamp to display state feedback information.
And the servo driver receives refrigeration of the controller, controls the pulse signal method to drive the servo motor to operate, and controls the direction and the speed at the same time.
The first encoder 43: for feeding back the output shaft of the servomotor 41.
Speed reducer 42: the torque and speed conversion is realized, the precision speed reducer is adopted to enable the measurement to be more accurate, the idle return is small, and the control precision is high.
The torque sensor 21: the device is suitable for detecting and calibrating the full-range sensor and the wrenches with different ranges;
the computer 11: and the general operating system platform provides a control strategy, processes video and obtains an accurate torque wrench reading value by processing image digital signals. Rich information is provided for the software panel.
The signal conditioning module 23: and the signals of the torque sensor 21 are processed by amplification, filtering and the like to obtain real-time accurate torque digital signals.
The camera assembly 8 comprises an industrial camera, and can accurately and timely capture images and videos by using the high-pixel and high-response characteristics of the industrial camera.
The second encoder 22 and the second encoder 22 are digital incremental encoders, and the functions of the digital incremental encoders are mainly to monitor the rotation angle, the angular velocity, the angular acceleration and the like of the output shaft, communicate through the RS422 bus controller, and facilitate loading according to different strategies, so that reference basis is provided, and the verification efficiency is improved.
Output shaft sleeve connector 6, torque wrench is various on the market, and this system has designed the sleeve converter in order to can compatible physical connection in order to adapt to different kinds of torque wrench.
The torque wrench 7 to be calibrated is generally classified into two types, a pure mechanical type and a digital mechanical combination type. Namely, the torque wrenches to be tested are classified into three types: the first is that the click wrench, also called constant torque wrench, hears a click when reaching the unloading point, i.e. the ratchet unloading phenomenon provides a constant set torque; the second is of a pointer type, and during operation, the pointer index is manually read to judge whether the set torque is reached; the third is digital display type, the torque sensor provides controller to judge whether the set torque is reached, and at the same time, it gives alarm prompt for sound and light state.
Additionally, in particular embodiments:
in order to execute a certain servo motor, a servo driver needs to receive orthogonal pulse signals, a circuit shown in fig. 3 is composed of a crystal oscillator circuit and a frequency division chip, and a three-eight selector is connected to the rear stage to complete program control frequency division, and the specific principle is as follows: a clock source is generated, then a phase shift phase is generated through a D trigger, the phase difference of two square waves is 90 degrees after the phase difference is generated, and the orthogonal pulse can drive a servo motor through single-end to differential conversion; the computer 11 issues to the controller, and the controller translates the instruction into the channel instruction of the 38-decoder, i.e. performs program-controlled frequency division selection.
The circuit shown in fig. 4 combines a pulse signal into two orthogonal pulse signals with 90-degree phase difference.
As shown in fig. 5-7, in this embodiment, the phase-locked loop pulse frequency multiplication is implemented in a hardware cascade mode, a signal enters from abzincclk, and after program-controlled frequency multiplication, ABZOUTCLK is output. Wherein S1-3 is 8421 coding switch, and the corresponding signals are all pulled up, and can be set as program control gain, or fixed gain frequency multiplication;
the torque sensor is a bridge circuit, the conditioning circuit adopts a high-precision 24-bit ADC built-in PCA program control gain amplifier, wherein E + E-is a sensor excitation power supply, and S + S-is a torque sensor signal positive and signal negative difference input end and is connected with the core control through a standard SPI bus. The capacitors are decoupling capacitors, Y3 is a crystal oscillator, RP1 is a dial address switch, and VREF is an ADC reference voltage.
The structure of the verification instrument provided by the present embodiment is shown in fig. 8a to 8d, and specifically, the verification instrument includes a lower machine body case 10, an upper machine body case 20, a movable camera connecting rod 30, a camera 40, and an auxiliary camera illuminating lamp 50;
the upper machine body case 20 is arranged on the lower machine body case 10, the camera movable connecting rod 30 is arranged on the upper machine body case 20, and the camera 40 and the camera auxiliary illuminating lamp 50 are fixed on the camera movable connecting rod 30;
more specifically, the certification instrument further includes an operation display panel 60 and a button assembly 70 including a stop button, a reset button, and an emergency stop indicator light;
more specifically, the certification instrument further includes an indicator lamp assembly 80 including an alarm indicator lamp, an operation indicator lamp, and a power indicator lamp;
more specifically, the computer 11 is provided on the operation display panel 60;
further includes a micro printer 90 provided on the operation display panel 60;
further comprising: the device comprises a core control card and parameter display panel 160, a sensor module 170, a wrench reaction arm support column 180, a main power switch 190, a reducer box 200 of a machine body lower case, an output shaft and output shaft sleeve 210, a reducer 220, a torque output shaft connecting seat 230, an emergency stop button 240, a motor authority knob 250, an electronic pulse hand wheel 260, a moving linear guide rail 270, a cable chute 280, a torque wrench to be detected 290, a servo motor and a wrench reaction arm support sliding table 310.
The working modes of the embodiment are as follows:
the pure manual mode, compatible traditional manipulator rocking type examination appearance, practical electron hand wheel adds the frequency doubling circuit drive, translates into servo driver through the controller and corresponds pulse and direction instruction and then drive servo motor drive deceleration, adopts the electronic gear notion to realize moment of torsion loading uninstallation promptly, changes moment of torsion and rotational speed through the reduction gear, detects and data acquisition shows examination torque value and output shaft angle value in real time through the sensing, can supply the examination person to explore the research torque wrench mechanical properties and the research of precision.
An automatic mode, an automatic verification mode with higher automation degree. The mode can be self-adaptive to a mechanical click prefabricated torque wrench, and is also applicable to digital display and pointer type torque wrenches. Firstly, inputting information according to parameters of a wrench, wherein key parameters comprise range, accuracy, service life and the like, automatically dividing a check point according to a torque wrench check rule according to the range, namely generating an automatic loading strategy, automatically executing torque loading according to the loading strategy to carry out reciprocating circulating type calibration on the torque wrench, and finally automatically generating a calibration report.
The embodiment of the utility model adopts the high-sensitivity torque sensor and the high-precision data acquisition technology, and can accurately and efficiently realize the full-range detection of the torque wrench under the automatic switching torque sensor range;
the gated cyclic neuron network is used as a verification strategy for self-learning detection, so that stepless loading torque adjustment of the full-range servo motor is realized;
and the robot vision, image object classification, detection and other algorithms are adopted to realize the automatic snapshot torque wrench indication value by vision and realize the full closed-loop torque verification.
The embodiment of the utility model provides a torque wrench examines and determine concrete position of method of appearance will take the range of torque wrench 7 of examination to fall into N short, N times loading promptly, corresponds N examination points, every examine the examination at point and include following step:
s1, initializing the torque wrench 7 with verification;
s2, inputting an external connection instruction;
s3, the control component 1 automatically sets the torque upper limit, the rotation angle upper limit, the loading rate and the detection point according to the external instruction; and converting the parameters into the parameters of the motor operation;
s4, the driving assembly 3 controls the deceleration assembly 4 to work according to the parameters in the S3;
s5, the data collection assembly 2 collects the torque of the torque wrench 7 with verification in real time and displays it through the display assembly 5.
The data acquisition component 2 in the step S5 acquires the torque of the torque wrench 7 with verification in real time, and displays the torque through the display component 5, specifically:
s51, the data acquisition component 2 acquires the torque of a plurality of groups of torque wrenches 7 with verification in real time;
s52, judging whether the torques of the groups are continuously increased, if so, entering S53, otherwise, alarming and returning to S1;
s53, reading the values of the torque sensor 21 and the second encoder 22, and enabling the servo motor 41 to circularly record the actual rotation angle of the current actual torque value according to a set instruction through the servo driver;
s54, judging whether the value of the torque sensor 21 reaches the torque value set by the current verification point, if so, entering S55, otherwise, the servo motor 41 continues to circularly record the actual rotation angle of the current actual torque value according to the set instruction until the value reaches the set torque value;
s55, acquiring and recording the current actual torque value, the actual corner video snapshot record and the actual torque of the wrench, and forming a correlation record;
s56, executing the loading strategy and recording the detection point;
s57, judging whether all the to-be-detected fixed points in the measuring range are detected, if not, returning to S53, otherwise, entering S58;
and S58, analyzing data, generating a report, recording a typical verification curve according to a verification strategy, analyzing a wrench model according to the curve, and completing autonomous learning according to a corresponding strategy.
Specifically, as shown in fig. 9:
the first step is as follows: if the preparation work is finished, initializing the system after the spanner is correctly clamped;
the second step is that: selecting a wrench type to read the additional information of the database, wherein the step is to circularly call a subprogram;
the third step: reading whether a motor loading strategy is matched with the type of a wrench, and if the torque hand to be detected needs to be manually filled with key information such as input model, range, precision, parameters and the like for the first detection, generating a motor loading strategy;
the fourth step: automatically setting an upper torque limit, an upper corner limit, a loading rate and a detection point according to a loading strategy;
the fifth step: the controller converts the pulse number required by the motor operation parameter instruction direction, speed and torque set value according to the loading strategy;
and a sixth step: issue command control servo driver driving motor
The seventh step: torque real-time detection
Eighth step: judging whether the torque continuously increases, if so, continuing, otherwise, returning, alarming to restart the torque wrench when the torque wrench is abnormally clamped, entering a new flow and restarting the detection;
the ninth step: reading a torque value of a sensor, reading an angle value of an encoder 2, calculating a rotation angle, an angular velocity and an angular acceleration motor, continuously loading and circularly executing according to a set instruction
Recording an actual turning angle of a current actual torque value;
the tenth step: judging whether the value of the torque sensor reaches the set torque of the nth point, and if not, continuing to execute the motor loading of the ninth step; until reaching the set torque value;
the eleventh step: acquiring and recording a current actual torque value and an actual turning angle video, snapshotting and recording actual indicating torque of the wrench, and forming a correlation record;
the twelfth step: executing a load policy and recording checkpoints
The thirteenth step: judging whether the detection of all the to-be-detected fixed points in the measuring range is finished, if not, returning to the ninth step for continuous execution; if yes, continuing;
the fourteenth step is that: analyzing data, generating a report, recording a typical verification curve according to a verification strategy, analyzing a wrench model according to the curve, and completing autonomous learning according to a corresponding strategy;
the fifteenth step: and (6) ending.
SUB 1: the cyclic calling module has the function of establishing a relation between a wrench data model and a database paradigm;
SUB 2: the cyclic calling module is used for circularly recording the numerical value of the torque sensor in real time, circularly reading the angular value of the encoder, calculating information such as angular velocity, angular acceleration and the like, and forming a motor cyclic operation instruction according to a loading strategy;
SUB 3: and the cyclic calling module records the numerical value of the detection point and corresponding video snapshot data and provides data support for subsequent report generation.
Fig. 10a shows an actual measurement curve of a single verification point of a mechanical prefabricated torque wrench, where M1 is the verification point, M2 is the reverse inertia torque value of ratchet torque unloading, M3 ratchet spring energy release torque value, M4, M5, M2, and M3, where t2-t1 is one of the key references for determining the repeatability and accuracy of the prefabricated torque wrench, and M1 is the unloading point of the torque wrench.
As shown in fig. 10b, which is a typical test curve of a small-scale torque wrench, wherein the solid line part is a verification curve of the torque wrench, and the dotted line part is a speed grade curve of the motor under the torque loading strategy, it can be clearly observed from the graph that 20% of the front of the verification point is uniformly loaded at a higher speed, because the problems of mechanical clamping and the like, such as clearance, vibration and the like can cause the numerical value of a small torque acquisition result to shake, the torque loading speed is further increased and reduced by 20-80 percent, in order to improve the detection precision, when the last 20 percent of the torque is close to the detection point, the torque loading speed is further reduced to enable the torque loading speed to accurately reach the detection point without overshoot, and when the verification point is reached, the stability of data is observed stably for a period of time, the torque is reduced under the action of torque reverse force within a period of time when the loading is stopped, the rotation speed is rapidly increased after the verification point is captured, the initial position is rapidly returned to zero, and the next period of detection is started.
As shown in fig. 10c, high speed loading is used at the low calibration point and low speed loading is used at the high torque calibration point, and the return stroke is performed to improve efficiency by initially gradually releasing torque at low speed and then unloading at high speed and returning to the zero position.
As shown in FIG. 10d, the system can automatically set the calibration points after reading the torque wrench parameter model, the default is 5 points, and the number of the calibration points can be arbitrarily set in the system if special requirements exist. It can be seen from the figure that the torque wrench is a one-way test, wherein the negative torque is defined as the reverse direction, different sections of the curve represent different working modes of the servo motor, wherein the slope corresponds to the change of the loading angular velocity, it can be seen from the figure that different loading velocities are adopted in different sections, and the loading torque is gradually and stably increased at a practical low rotating speed in the loading verification stage, so as to ensure the accurate identification of the torque point.
In practical application, the loading strategy is not limited to the contents described herein, and many other types of loading modes are available, so that high-efficiency and high-precision quality inspection is achieved without erroneous judgment, erroneous judgment and missed judgment according to the type of the wrench.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The torque wrench calibrator is characterized by comprising a control assembly (1), a data acquisition assembly (2), a driving assembly (3), a speed reduction assembly (4), a display assembly (5) and an output shaft sleeve connector (6); the data acquisition assembly (2), the driving assembly (3) and the display assembly (5) are all connected with the control assembly (1), the driving assembly (3), the speed reduction assembly (4) and the output shaft sleeve connector (6) are sequentially connected, one end of the output shaft sleeve connector (6) is connected with a torque wrench (7) with verification, and the other end of the output shaft sleeve connector (6) is connected with the data acquisition assembly (2);
the control assembly (1) receives an external instruction and transmits the external instruction to the driving assembly (3), the driving assembly (3) drives the speed reducing assembly (4) to work according to the external instruction, the final torque of the torque wrench (7) with verification is output on the output shaft sleeve connector (6), and the final torque is transmitted to the control assembly (1) through the data acquisition assembly (2) and displayed through the display assembly (5).
2. The torque wrench calibrator according to claim 1, wherein the control unit (1) receives external commands via the computer (11).
3. The torque wrench calibrator according to claim 2, further comprising a camera assembly (8), wherein the camera assembly (8) is connected to both the computer (11) and the calibrated torque wrench (7).
4. The torque wrench calibrator according to any one of claims 1 to 3, wherein the data acquisition assembly (2) comprises a torque sensor (21), a second encoder (22) and a signal conditioning module (23), the output shaft sleeve connector (6), the torque sensor (21), the signal conditioning module (23) and the control assembly (1) are sequentially connected, and the output shaft sleeve connector (6), the second encoder (22) and the control assembly (1) are sequentially connected.
5. A torque wrench calibrator according to claim 4, wherein said drive unit (3) is a servo drive.
6. The torque wrench calibrator according to claim 5, wherein the reduction assembly (4) comprises a servo motor (41) and a reducer (42), wherein an input end of the servo motor (41) is connected with the servo driver, an output end of the servo motor is connected with an input end of the reducer (42), and an output end of the reducer (42) is connected with the output sleeve connector (6).
7. The torque wrench calibrator according to claim 6, wherein the reduction assembly (4) further comprises a first encoder (43), wherein an input end of the first encoder (43) is connected with the servo motor (41), and an output end of the first encoder is connected with the servo driver.
8. A torque wrench calibrator as claimed in any one of claims 2 to 3, wherein said display unit (5) is a display panel connected to a computer for displaying said final torque.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121479006.3U CN214793613U (en) | 2021-06-30 | 2021-06-30 | Torque wrench verification instrument |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121479006.3U CN214793613U (en) | 2021-06-30 | 2021-06-30 | Torque wrench verification instrument |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214793613U true CN214793613U (en) | 2021-11-19 |
Family
ID=78715175
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202121479006.3U Active CN214793613U (en) | 2021-06-30 | 2021-06-30 | Torque wrench verification instrument |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN214793613U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113984277A (en) * | 2021-11-29 | 2022-01-28 | 黄山市万邦电子科技有限公司 | Automatic detection system for electric torque wrench |
-
2021
- 2021-06-30 CN CN202121479006.3U patent/CN214793613U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113984277A (en) * | 2021-11-29 | 2022-01-28 | 黄山市万邦电子科技有限公司 | Automatic detection system for electric torque wrench |
CN113984277B (en) * | 2021-11-29 | 2024-04-09 | 黄山市万邦电子科技有限公司 | Automatic detection system for electric torque wrench |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN113295328A (en) | Torque wrench calibrating instrument and calibrating method thereof | |
CN103822783A (en) | Precision transmission device dynamic precision measuring system, and detection method | |
CN101140468A (en) | Emulation test method of aerospace optical remote sensing machine focusing control circuit | |
CN109445324B (en) | Control system and control method for motor and reducer integrated test | |
CN214793613U (en) | Torque wrench verification instrument | |
CN103837299B (en) | A kind of torque spanner automatic checkout system and detection method | |
CN112113529A (en) | Planetary gear reducer back clearance detection device | |
CN110398359A (en) | A kind of dynamic testing method and device of mechanical drive train composition error | |
CN113741343A (en) | Machine tool double-shaft synchronous control method and system and machine tool | |
CN109946602A (en) | A kind of robot servo motors performance testing device | |
CN101187693A (en) | Motor performance automatic test system based on dummy instrument and its working method | |
US10209093B2 (en) | Servo gear idle position measuring device and method | |
CN210625622U (en) | Eccentric shaft system with angular position self-checking and automatic calibration functions | |
CN112857795A (en) | Device and method for testing transmission error of speed reducer | |
CN209857935U (en) | Detection device for detecting precision of photoelectric encoder | |
CN111505501A (en) | Motor dynamic loading and transient testing device | |
CN114063518B (en) | Valve position calibration method, device, system and storage medium | |
CN111366802A (en) | Electronic actuator EOLT testing device and testing method thereof | |
Yanwen et al. | Detection system of meter pointer based on computer vision | |
CN114279467A (en) | Intelligent evaluation system and evaluation method for performance parameters of reaction flywheel | |
CN106342301B (en) | The differential unit equipment test macro of aircraft docking mechanism and method thereof | |
CN109990807B (en) | Hall sensor characteristic measurement experiment device and method | |
CN218646589U (en) | Speed reducer angle precision test equipment | |
CN104166375A (en) | Machine tool testing system based on computer | |
CN100462676C (en) | Piston integrated measurement system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |