CN214753150U

CN214753150U - High-efficient accurate enameled wire painting device

Info

Publication number: CN214753150U
Application number: CN202120362190.7U
Authority: CN
Inventors: 孙根明
Original assignee: Suzhou Huasheng Electrical Materials Co ltd
Current assignee: Suzhou Huasheng Electrical Materials Co ltd
Priority date: 2021-02-08
Filing date: 2021-02-08
Publication date: 2021-11-16
Anticipated expiration: 2031-02-08

Abstract

The utility model discloses a high-efficient accurate enameled wire japanning device, including outer container, heating cabinet, driving motor, first japanning mechanism and second japanning mechanism, first japanning mechanism is the same with second japanning mechanism structure, outer container one side inner wall has the baffle along the welding of horizontal direction, and the welding of baffle top has the heating cabinet, and the electric heating board has all been welded to the inner wall of heating cabinet both sides, and outer container both sides inner wall has all been seted up two and has been rotated the hole and two japanning holes, and just two rotate the hole and all rotate and be connected with the punishment in advance gyro wheel, two the japanning hole rotates respectively and is connected with first japanning mechanism and second japanning mechanism. The utility model discloses a driving motor function drives first belt pulley, and first belt pulley passes through the belt and drives two second belt pulleys, and first belt pulley rotates and drives two lacquer poles and rotate, and the lacquer pole drives the japanning layer and carries out the mopping to the surface of copper line, and sets up the stock solution box in first japanning mechanism below, can carry out the japanning to the japanning layer in the first japanning mechanism.

Description

High-efficient accurate enameled wire painting device

Technical Field

The utility model relates to an enameled wire field especially relates to a high-efficient accurate enameled wire painting device.

Background

The enameled wire is a main variety of winding wire and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then is subjected to painting and baking for multiple times, but the product which meets the standard requirements and also meets the requirements of customers is not easy to produce and is influenced by factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property, the enameled wire is a main raw material of products such as motors, electric appliances, household electric appliances and the like, particularly, the power industry realizes continuous and rapid growth in recent years, the rapid development of household electric appliances brings a wider field for the application of the enameled wire, and then the enameled wire is required to be higher, so that the product structure of the enameled wire is adjusted inevitably, and the enameled wire is matched with the raw material (copper, and the like, Lacquering), enamelling process, process equipment, detection means and the like are also urgently under development and research, and enamelled wires need to be applied to a lacquering device during production;

and current varnishing mode artifical use brush go on japanning during, speed is slower, and efficiency is lower, and current varnishing device need use the air heater or dry naturally after the japanning, and efficiency is lower can't accomplish high-efficient precision.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a high-efficient and precise enameled wire painting device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a high-efficiency and precise enameled wire varnishing device comprises an outer box, a heating box, a driving motor, a first varnishing mechanism and a second varnishing mechanism, wherein the first varnishing mechanism and the second varnishing mechanism are identical in structure, a partition plate is welded on the inner wall of one side of the outer box along the horizontal direction, the heating box is welded on the top of the partition plate, electric heating plates are welded on the inner walls of two sides of the heating box, two rotating holes and two varnishing holes are formed in the inner walls of two sides of the outer box respectively and rotatably connected with a material passing roller, the two varnishing holes are respectively and rotatably connected with the first varnishing mechanism and the second varnishing mechanism respectively, the first varnishing mechanism comprises a varnishing rod and a varnishing layer welded on the outer walls of four sides of the varnishing rod, a first belt pulley is welded at one end of the two material passing rollers through a connecting rod, a second belt pulley is welded at one end of the two varnishing rods, and belts are respectively meshed with the outer walls of the first belt pulleys, one end of the first belt pulley is welded at the output end of the driving motor.

Preferably, the welding of baffle top has the stock solution box, and the stock solution box is located first varnishing machine and constructs the below, the welding of outer container inner wall has kicking block and L type to hold the liquid box, and has seted up the guiding gutter bottom the kicking block, and guiding gutter top inner wall sets up the water conservancy diversion hole that the equidistance distributes, and the guiding hole has cup jointed the honeycomb duct, L type holds liquid box bottom and has seted up the relief hole, and honeycomb duct one end cup joints in the relief hole.

Preferably, two supporting rods are welded at one end of the outer box, and a material receiving roller is hinged between the two supporting rods.

Preferably, the diversion hole is positioned above the painting layer of the second painting mechanism, and the painting layer is a brush.

Preferably, the liquid storage box and the L-shaped liquid storage box are both stored with paint, and the cross section of the outer wall of one side of the L-shaped liquid storage box is of a triangular structure.

Preferably, the electric heating plate and the driving motor are both connected with a switch fixed on the outer wall of one side of the outer box through leads, and the switch is connected with a power line.

Preferably, the bottom of the driving motor is welded with a support, and the support is welded on the outer wall of one side of the outer box.

The utility model has the advantages that:

1. the first belt pulley is driven by the operation of a driving motor, the first belt pulley drives two second belt pulleys by a belt, the first belt pulley drives two paint rods to rotate, the paint rods drive a painting layer to paint the outer surface of a copper wire, a liquid storage box is arranged below the first painting mechanism, the painting layer on the first painting mechanism can be painted, a guide groove is arranged at the bottom of an outer box inner wall, a guide hole is formed in the guide groove, a guide pipe is sleeved on the guide hole, the guide hole is connected with a discharge hole formed in an L-shaped liquid storage box through the guide pipe, a paint vehicle can flow out of the guide hole, the painting layer of the second painting mechanism can be painted when passing through, compared with the existing manual painting, the working speed is greatly improved, the working efficiency is improved, high-efficiency painting is realized, and the painted enameled wire passes through a material passing roller, the redundant paint on the surface of the enameled wire can be taken away, and the smoothness of the outer surface is ensured;

2. set up the baffle through the inner wall at the outer container, set up the heating cabinet at the baffle top, when copper line after the japanning passes through the heating cabinet, start the electric heating board and heat the stoving to the copper line of process, dry for traditional air heater, can make the copper line be heated when drying evenly, and the device can carry out the japanning stoving to many copper lines simultaneously, and japanning and stoving can go on in step, have improved work efficiency greatly, and it is more high-efficient accurate for traditional japanning device.

Drawings

Fig. 1 is the utility model provides a high-efficient accurate enameled wire painting device overlooks the schematic structure.

Fig. 2 is a schematic structural diagram of a side view of the high-efficiency precise enameled wire painting device provided by the utility model;

fig. 3 is the utility model provides a high-efficient accurate enameled wire painting device varnishing machine constructs's schematic structure.

In the figure: the automatic painting device comprises a material receiving roller 1, a supporting rod 2, an outer box 3, a heating box 4, a material passing roller 5, a liquid storage box 6, a paint coating layer 7, a paint coating rod 8, a belt 9, an electric heating plate 10, a driving motor 11, a first belt pulley 12, a second belt pulley 13, a partition plate 14, a top block 15, a flow guide pipe 16 and a liquid storage box 17L.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, a high-efficiency and precise enameled wire varnishing device comprises an outer box 3, a heating box 4, a driving motor 11, a first varnishing mechanism and a second varnishing mechanism, wherein the first varnishing mechanism and the second varnishing mechanism are identical in structure, a partition plate 14 is welded on the inner wall of one side of the outer box 3 along the horizontal direction, the heating box 4 is welded on the top of the partition plate 14, electric heating plates 10 are welded on the inner walls of two sides of the heating box 4, two rotating holes and two varnishing holes are formed in the inner walls of two sides of the outer box 3, material passing rollers 5 are rotatably connected with the two rotating holes, the two varnishing holes are respectively rotatably connected with the first varnishing mechanism and the second varnishing mechanism, the first varnishing mechanism comprises a varnishing rod 8 and a varnishing layer 7 welded on the outer walls of four sides of the varnishing rod 8, and first belt pulleys 12 are welded on one end of the two material passing rollers 5 through connecting rods, one end of each of the two painting rods 8 is welded with a second belt pulley 13, the outer walls of the second belt pulleys 13 and the outer wall of the first belt pulley 12 are meshed with a belt 9, and one end of the first belt pulley 12 is welded at the output end of the driving motor 11;

the top of the partition plate 14 is welded with a liquid storage box 6, the liquid storage box 6 is positioned below the first painting mechanism, the inner wall of the outer box 3 is welded with a top block 15 and an L-shaped liquid storage box 17, the bottom of the top block 15 is provided with a flow guide groove, the inner wall of the top of the flow guide groove is provided with flow guide holes distributed equidistantly, the flow guide holes are sleeved with a flow guide pipe 16, the bottom of the L-shaped liquid storage box 17 is provided with a discharge hole, one end of the flow guide pipe 16 is sleeved with the discharge hole, one end of the outer box 3 is welded with two support rods 2, a material receiving roller 1 is hinged between the two support rods 2, the flow guide holes are positioned above the painting layer 7 of the second painting mechanism, the painting layer 7 is a brush, the liquid storage box 6 and the L-shaped liquid storage box 17 are both stored with paint, the cross section of the outer wall on one side of the L-shaped liquid storage box 17 is of a triangular structure, the electric heating plate 10 and the driving motor 11 are both connected with a switch fixed on the outer wall on one side of the outer box 3 through wires, and the switch is connected with the power cord, the welding of driving motor 10 bottom has the support, and the support welds in outer wall of 3 one sides of outer container.

The working principle is as follows: the operation of a driving motor 11 drives a first belt pulley 12, the first belt pulley 12 drives two second belt pulleys 13 through a belt 9, the first belt pulley 12 rotates to drive two paint rods 8 to rotate, the paint rods 8 drive a paint layer 7 to paint the outer surface of a copper wire, a liquid storage box 6 is arranged below a first painting mechanism and can paint the paint layer 7 on the first painting mechanism, a top block 15 and a paint layer 7 on the inner wall of an outer box 3 are arranged, a flow guide groove is arranged at the bottom of the top block 15, a flow guide hole is formed in the flow guide groove, a flow guide pipe 16 is sleeved on the flow guide hole and is connected with a discharge hole formed in an L-shaped liquid storage box 17 through the flow guide pipe 16, paint can flow out from the flow guide hole, the paint layer 7 of the second painting mechanism can paint when passing through, compared with the existing manual painting, the working speed is greatly improved, the working efficiency is improved, and efficient painting is realized, enameled wire after the japanning can take away the unnecessary paint vehicle in enameled wire surface through crossing when expecting gyro wheel 5, guarantee the smoothness of surface, inner wall through at outer container 3 sets up baffle 14, set up heating cabinet 4 at baffle 14 top, copper line after the japanning is when heating cabinet 4, start electric heating board 10 and heat the stoving to the copper line of process, it is dried for traditional air heater, can make the copper line be heated evenly when drying, and the device can carry out japanning stoving to many copper lines simultaneously, and japanning can go on with drying in step, and work efficiency is greatly improved, it is more high-efficient accurate for traditional japanning device.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. An efficient and precise enameled wire varnishing device comprises an outer box (3), a heating box (4), a driving motor (11), a first varnishing mechanism and a second varnishing mechanism, and is characterized in that the first varnishing mechanism and the second varnishing mechanism are identical in structure, a partition plate (14) is welded on the inner wall of one side of the outer box (3) along the horizontal direction, the heating box (4) is welded on the top of the partition plate (14), electric heating plates (10) are welded on the inner walls of two sides of the heating box (4), two rotating holes and two varnishing holes are formed in the inner walls of two sides of the outer box (3), a material passing roller (5) is rotatably connected with the two rotating holes, the first varnishing mechanism and the second varnishing mechanism are rotatably connected with the two varnishing holes respectively, the first varnishing mechanism comprises a varnishing rod (8) and a varnishing layer (7) welded on the outer walls of four sides of the varnishing rod (8), two it has first belt pulley (12), two to cross material gyro wheel (5) one end and pass through the welding of connecting rod the welding of japanning pole (8) one end has all welded second belt pulley (13), and second belt pulley (13) and first belt pulley (12) outer wall all mesh and have belt (9), first belt pulley (12) one end welds in driving motor (11) output.

2. The efficient and precise enameled wire painting device according to claim 1, wherein a liquid storage box (6) is welded on the top of the partition plate (14), the liquid storage box (6) is located below the first painting mechanism, a top block (15) and an L-shaped liquid storage box (17) are welded on the inner wall of the outer box (3), a diversion trench is formed in the bottom of the top block (15), diversion holes distributed equidistantly are formed in the inner wall of the top of the diversion trench, a diversion pipe (16) is sleeved on the diversion holes, a discharge hole is formed in the bottom of the L-shaped liquid storage box (17), and one end of the diversion pipe (16) is sleeved on the discharge hole.

3. The efficient and precise enameled wire painting device according to claim 1, wherein two support rods (2) are welded at one end of the outer box (3), and a material receiving roller (1) is hinged between the two support rods (2).

4. An efficient and precise enameled wire painting device according to claim 2, wherein the diversion hole is located above the painting layer (7) of the second painting mechanism, and the painting layer (7) is a brush.

5. An efficient and precise enameled wire painting device according to claim 2, wherein the liquid storage box (6) and the L-shaped liquid storage box (17) are both filled with paint, and the cross section of the outer wall of one side of the L-shaped liquid storage box (17) is in a triangular structure.

6. An efficient and precise enameled wire painting device according to claim 1, wherein the electric heating plate (10) and the driving motor (11) are connected with a switch fixed on the outer wall of one side of the outer box (3) through wires, and the switch is connected with a power line.

7. An efficient and precise enameled wire painting device according to claim 1, wherein the bracket is welded at the bottom of the driving motor (11) and is welded on the outer wall of one side of the outer box (3).