CN214751508U - Industrial equipment life-prolonging deep maintenance intelligent association expert system - Google Patents
Industrial equipment life-prolonging deep maintenance intelligent association expert system Download PDFInfo
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- CN214751508U CN214751508U CN202120495651.8U CN202120495651U CN214751508U CN 214751508 U CN214751508 U CN 214751508U CN 202120495651 U CN202120495651 U CN 202120495651U CN 214751508 U CN214751508 U CN 214751508U
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Abstract
The utility model relates to an industrial equipment maintains technical field, especially relates to an industrial equipment prolongs life degree of depth dimension and protects intelligent antithetical couplet expert system. The intelligent Internet connection system comprises a cloud service layer and an application layer which are connected through the Internet, wherein the cloud service layer comprises a server, an expert workstation and a client workstation, and the application layer comprises an intelligent Internet connection expert terminal; the intelligent union expert terminal comprises a fixed desktop maintenance terminal and a mobile expert maintenance terminal, data connection is established between the intelligent union expert terminal and the server through WEB cloud server registration authorization for fault code automatic identification and query, and a plurality of intelligent union expert terminals can establish one-to-one connection and group connection through client workstation authorization. The network technology and the intelligent hardware terminal are adopted to realize the expert maintenance service of the high-end electronic equipment, and the problems that the field worker master and the master rely on personal experience to maintain the high-end electronic equipment, the high time consumption and experience misjudgment are easy to generate and various defects are solved.
Description
Technical Field
The utility model relates to an industrial equipment maintains technical field, especially relates to an industrial equipment prolongs life degree of depth dimension and protects intelligent antithetical couplet expert system. (Life Extension Deep Maintenance Life Extension Deep Maintenance abbreviation: LEDM)
Background
The development of industrial high-end electronic products is different day by day, the variety is wide, the integration level and the intelligent degree are higher and higher, the operation systems of various industrial equipment are more and more complex, the maintenance difficulty is more and more challenging, the working capacity requirements of workers who carry out field maintenance and repair on various industrial equipment are higher and higher, the technical levels of maintenance engineers are different, the maintenance engineers are eight-door and short and long, expert-level system training and guidance are lacked, even some trained maintenance engineers have limited actual combat experience, the maintenance engineers often have no start in work, especially for some old and old equipment in use, equipment technical support is lacked due to the fact that manufacturers update generations, and the maintenance is more and more difficult. At present, a field maintenance engineer basically processes maintenance work of the equipment by self experience, and the maintenance engineer has the defects of high time consumption, blindness, experience misjudgment and other human factors, is easy to cause great loss, and restricts normal operation of production and management activities. These losses are completely avoidable and there is a strong need in the market for an intelligent expert system that can be used for effective extended life deep maintenance of these complex devices.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem, it is not enough to the technique that exists to the aforesaid, provides an industrial equipment prolongs life degree of depth dimension and protects the intellectual union expert system, adopts network technology and intelligent hardware terminal to realize the dimension of high-end electronic equipment expert and protects the service, has solved the problem that the on-the-spot workman master easily produces various drawbacks such as high consuming time, blind and experience erroneous judgement when only relying on personal experience to maintain high-end electronic equipment.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an industrial equipment life-prolonging deep-maintenance intelligent association expert system comprises a cloud service layer and an application layer which are connected through the Internet, wherein a firewall is arranged between the cloud service layer and the application layer, the cloud service layer comprises a server, an expert workstation and a client workstation, and the application layer comprises an intelligent association expert terminal;
the server is used for establishing a cloud digital support, interaction and big data set, the server side gradually excavates and perfects a specification, a fault code, a fault processing method, a disassembly and assembly operation instruction book and the collection and input of typical maintenance case data aiming at mainstream electronic equipment, and an intelligent technical support and interaction platform is established for an authorized intelligent connection expert terminal to use and simultaneously bears the collection and storage of the running state and historical data of all the intelligent connection expert terminals;
the intelligent joint expert terminal comprises a fixed desktop maintenance terminal and a mobile expert maintenance terminal, the intelligent joint expert terminal which is registered and authorized by a server establishes data connection with the server for automatic fault code identification and query, and a plurality of intelligent joint expert terminals can establish one-to-one connection and group connection through client workstation authorization;
further optimizing the technical scheme, the server comprises a WEB cloud server, a cloud main server and a cloud data server, and the system adopts a B/S structure and a micro-service architecture.
Further optimizing the technical scheme, a video acquisition module, a voice call module, an operation lighting module and a field equipment data acquisition module are arranged in the mobile expert maintenance terminal, and the real-time sharing of field audio, video and data among a plurality of mobile expert maintenance terminals is realized by connecting a server through the Internet.
Further optimize this technical scheme, portable expert maintains terminal includes wearable head-mounted terminal, shoulder-mounted terminal, chest wear-type terminal, jacket formula terminal, also includes box terminal and vehicle terminal.
Further optimizing the technical scheme, the application layer further comprises a field device LEDM communication terminal and a field environment LEDM detection terminal, the field device LEDM communication terminal uploads the running state data of the field device to the cloud service layer, the data comprise digital quantity, analog quantity, state words, display graphic data and the like generated by the running of the electronic device, and the data are used for the mobile expert maintenance terminal to log in at any time to check the running state of the device object and preset an individualized running mode for the device object.
Further optimize this technical scheme, on-the-spot environment LEDM test terminal is used for in time conveying equipment operation environment data including the ambient temperature, the heat dissipation wind pressure, the air dust data of equipment operation to the cloud service layer, and the influence of environmental factor to equipment operation is analyzed in good time to the cloud service layer, confirms reasonable maintenance cycle and maintenance plan.
Further optimizing the technical scheme, the cloud service layer is connected with a smart phone terminal through the Internet, and the smart phone terminal authorized by WEB cloud server registration or each equipment terminal of the application layer can check the maintenance process including video and character records through a browser.
Further optimizing the technical scheme, the application layer is also provided with an equipment data acquisition terminal and an equipment control terminal aiming at different maintenance equipment objects; and each terminal of the application layer downloads and displays the video tutorials by using the installed browser, so that the problem of difficulty in maintenance is solved. Each device of the application layer is provided with a 4G or 5G network communication module, so that remote wireless communication between devices and/or between devices and a cloud service layer is realized, and unified comprehensive management between devices of the application layer is realized;
and tracking and positioning modules are arranged in the terminals of the application layer, and the cloud service layer positions and tracks all the terminals of the application layer in the platform and displays the geographic position and the moving track of the terminal in real time. And recording the position and the moving track data of the terminal.
Further optimizing the technical scheme, the cloud service layer is provided with a cloud storehouse unit for uniformly managing storehouses at actual physical positions, all the actual storehouses can be uniformly subjected to purchase, sale and inventory control, an inventory early warning line is set, and inventory cost is reduced; the maintenance accessories are allocated nearby, and the transportation cost is reduced.
Compared with the prior art, the utility model has the advantages of it is following: 1. fundamentally subverts the service mode of the current industrial high-end electronics, improves the social comprehensive service capability and indirectly improves the social comprehensive economic benefit; 2. the intelligent connection expert terminal can realize the connection of a platform registration maintenance craftsman and an demander maintenance engineer at any time so as to assist in quickly and efficiently eliminating field faults and close-fitting technical guidance; 3. each intelligent connection terminal of the application layer in the platform can be in on-site video connection with an expert system of the cloud service layer, receives video guidance of an expert, or realizes remote maintenance; 4. the cloud service layer monitors the intelligent connection terminal of the application layer in the platform and stores detection data, big data analysis of operation data and monitoring and maintenance data is realized, a maintenance scheme is formulated by referring to an analysis result, effective guarantee is provided for operation safety of field equipment, and effective data analysis is provided for quality, suppliers and after-sales services of the equipment; 5. the complex matters are simplified and specialized, and the accurate on-site service is quickly realized; 6. the service life of industrial high-end electronic products is prolonged, equipment cost input and maintenance cost are directly saved, and digitized and intelligent human resource saving is realized.
Drawings
FIG. 1 is a diagram of a development of an expert system for the extended-life deep-maintenance intelligence association of industrial equipment.
FIG. 2 is a block diagram of an industrial equipment life-extending deep maintenance intelligent association expert system.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the words "a," "an," or "the" and similar referents in the specification and claims of the present application does not denote a limitation of quantity, but rather denotes the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The specific implementation mode is as follows: referring to fig. 1-2, the service life prolonging deep maintenance intelligent association expert system for the industrial equipment comprises a cloud service layer and an application layer which are connected through the internet, wherein a firewall is arranged between the cloud service layer and the application layer, the system adopts a B/S structure and a micro service architecture, the cloud service layer comprises a server, an expert workstation and a client workstation, and the application layer comprises an intelligent association expert terminal.
The server comprises a WEB cloud server, a cloud main server and a cloud data server, the server is used for establishing cloud digital support, interaction and a large data set, the server side gradually excavates and perfects a specification, a fault code, a fault processing method, a disassembly and assembly operation instruction book and the collection and input of typical maintenance case data aiming at mainstream electronic equipment, an intelligent technical support and an interaction platform are established for an authorized intelligent connection expert terminal, and the server side simultaneously bears the running state of all the intelligent connection expert terminals and the collection and storage of historical data of the intelligent connection expert terminals;
the intelligent federation expert terminal comprises a fixed desktop maintenance terminal and a mobile expert maintenance terminal, the intelligent federation expert terminal authorized by WEB cloud server registration establishes data connection with the server for automatic fault code identification and query, and a plurality of intelligent federation expert terminals can establish one-to-one connection and group connection through client workstation authorization;
the mobile expert maintenance terminals are internally provided with video acquisition, voice call, operation illumination and field equipment data acquisition modules, and the real-time sharing of field audio, video and data among the mobile expert maintenance terminals is realized by connecting a server through the Internet; the mobile expert maintenance terminal comprises a wearable head-wearing terminal, a shoulder-wearing terminal, a chest-wearing terminal and an upper garment type terminal, and also comprises a box type terminal and a vehicle-mounted terminal;
the application layer further comprises a field device LEDM communication terminal and a field environment LEDM detection terminal, the field device LEDM communication terminal uploads the running state data of the field device to the cloud service layer, the data comprise digital quantity, analog quantity, state words, display graphic data and the like generated by the running of the electronic device, and the data are used for the mobile expert maintenance terminal to log in at any time to check the running state of the device object and preset a personalized running mode for the device object;
the field environment LEDM detection terminal is used for transmitting equipment operation environment data including equipment operation environment temperature, heat dissipation air pressure and air dust data to the cloud service layer in time, and the cloud service layer analyzes the influence of environment factors on equipment operation in time and determines a reasonable maintenance period and a maintenance plan.
The cloud service layer is connected with a smart phone terminal through the Internet, and the smart phone terminal authorized by WEB cloud server registration or each equipment terminal of the application layer can check the maintenance process including video and character records through a browser.
And the application layer is also provided with an equipment data acquisition terminal and an equipment control terminal aiming at different maintenance equipment objects, and each terminal of the application layer downloads and displays a video tutorial by using an installed browser, so that the problem of difficulty in maintenance is solved. Each device of the application layer is provided with a 4G or 5G network communication module, so that remote wireless communication between devices and/or between devices and a cloud service layer is realized, and unified and comprehensive management among the devices of the application layer is realized.
And tracking and positioning modules are arranged in the terminals of the application layer, and the cloud service layer positions and tracks all the terminals of the application layer in the platform and displays the geographic position and the moving track of the terminal in real time. And recording the position and the moving track data of the terminal.
The cloud service layer is provided with a cloud storehouse unit for uniformly managing storehouses at actual physical positions, uniformly managing purchase, sale and storage of all the actual storehouses, establishing an inventory early warning line and reducing inventory cost; the maintenance accessories are allocated nearby, and the transportation cost is reduced.
The system can be applied to various high-end electronic equipment such as frequency converters.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (9)
1. An industrial equipment life-prolonging deep maintenance intelligent association expert system is characterized in that: the intelligent Internet connection system comprises a cloud service layer and an application layer which are connected through the Internet, wherein a firewall is arranged between the cloud service layer and the application layer, the cloud service layer comprises a server, an expert workstation and a client workstation, and the application layer comprises an intelligent Internet connection expert terminal;
the server is used for establishing cloud digital support, interaction and big data collection, gradually mining and perfecting the specification, fault codes, fault processing methods, disassembly and assembly operation instruction books and collection and input of typical maintenance case data aiming at mainstream electronic equipment, establishing an intelligent technical support and interaction platform for authorized intelligent connection expert terminals, and simultaneously carrying out collection and storage of running states and historical data of all the intelligent connection expert terminals;
the intelligent union expert terminal comprises a fixed desktop maintenance terminal and a mobile expert maintenance terminal, wherein the intelligent union expert terminal is authorized by server registration and establishes data connection with the server for automatic fault code identification and query, and the intelligent union expert terminals can establish one-to-one connection and group connection through client workstation authorization.
2. The system of claim 1, wherein the system comprises: the server comprises a WEB cloud server, a cloud main server and a cloud data server, and the system adopts a B/S structure and a micro-service architecture.
3. The service life extension depth maintenance association expert system for the industrial equipment as claimed in any one of claims 1 to 2, wherein: the mobile expert maintenance terminal is internally provided with a video acquisition module, a voice call module, an operation illumination module and a field equipment data acquisition module, and the field audio, video and data among the mobile expert maintenance terminals are shared in real time by connecting the mobile expert maintenance terminal with the server through the Internet.
4. The system of claim 3, wherein the system comprises: the mobile expert maintenance terminal comprises a wearable head-wearing terminal, a shoulder-wearing terminal, a chest-wearing terminal and an upper garment type terminal, and also comprises a box type terminal and a vehicle-mounted terminal.
5. The system of claim 1, wherein the system comprises: the application layer further comprises a field device LEDM communication terminal and a field environment LEDM detection terminal, the field device LEDM communication terminal uploads the running state data of the field device to the cloud service layer, the data comprise digital quantity, analog quantity, state words, display graphic data and the like generated by the running of the electronic device, and the data are used for the mobile expert maintenance terminal to log in at any time to check the running state of the device object and preset a personalized running mode for the device object.
6. The system of claim 5, wherein the system comprises: the field environment LEDM detection terminal is used for transmitting equipment operation environment data including equipment operation environment temperature, heat dissipation air pressure and air dust data to the cloud service layer in time, and the cloud service layer analyzes the influence of environment factors on equipment operation in time and determines a reasonable maintenance period and a maintenance plan.
7. The system of claim 1, wherein the system comprises: the cloud service layer is connected with a smart phone terminal through the Internet, and the smart phone terminal authorized by WEB cloud server registration or each equipment terminal of the application layer can check the maintenance process including video and character records through a browser.
8. The system of claim 2, wherein the system comprises: the application layer is also provided with an equipment data acquisition terminal and an equipment control terminal aiming at different maintenance equipment objects; each terminal of the application layer downloads and displays a video tutorial by using an installed browser, so that the problem of difficulty in maintenance is solved;
each device of the application layer is provided with a 4G or 5G network communication module, so that remote wireless communication between devices and/or between devices and a cloud service layer is realized, and unified comprehensive management between devices of the application layer is realized;
and tracking and positioning modules are arranged in the terminals of the application layer, the cloud service layer positions and tracks all the terminals of the application layer in the platform, displays the geographic position and the moving track of the terminal in real time, and records the position and the moving track data of the terminal.
9. The system of claim 3, wherein the system comprises: the cloud service layer is provided with a cloud storehouse unit for uniformly managing storehouses at actual physical positions, uniformly managing purchase, sale and storage of all the actual storehouses, establishing an inventory early warning line and reducing inventory cost; the maintenance accessories are allocated nearby, and the transportation cost is reduced.
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| CN202120495651.8U CN214751508U (en) | 2021-03-09 | 2021-03-09 | Industrial equipment life-prolonging deep maintenance intelligent association expert system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115705031A (en) * | 2021-08-10 | 2023-02-17 | 唐山新海纳自动化有限公司 | Industrial equipment life-prolonging deep maintenance intelligent association expert system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115705031A (en) * | 2021-08-10 | 2023-02-17 | 唐山新海纳自动化有限公司 | Industrial equipment life-prolonging deep maintenance intelligent association expert system |
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