CN214747167U - Transport vehicle for fired products in kiln - Google Patents
Transport vehicle for fired products in kiln Download PDFInfo
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- CN214747167U CN214747167U CN202121040142.2U CN202121040142U CN214747167U CN 214747167 U CN214747167 U CN 214747167U CN 202121040142 U CN202121040142 U CN 202121040142U CN 214747167 U CN214747167 U CN 214747167U
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Abstract
The utility model discloses a transport vehicle for firing products in a furnace, which relates to the technical field of metallurgy, high-temperature materials, graphite carbon and special carbon production equipment, and comprises a longitudinal walking vehicle and a transverse walking vehicle, wherein the transverse walking vehicle is provided with a chain and a driving device for driving the chain to rotate; the chain clamping device further comprises a clamping piece, wherein the clamping piece is detachably connected with the longitudinal walking vehicle and clamps a plurality of sections of the chain.
Description
Technical Field
The utility model relates to a technical field of metallurgy, high temperature material, graphite carbon, special carbon production facility specifically is a product transport vechicle is fired to stove.
Background
At present, most of products such as metallurgy, high-temperature materials, graphite carbon, special carbon and the like need to be subjected to the working procedures such as roasting, calcining, dipping and the like in the manufacturing process, and the working procedures such as secondary roasting, cooling, dry distillation and the like are also needed in some products. In these processes, transport carts are required to transport the products to the furnace, kiln or tank. The transfer process requires both longitudinal and lateral movement. When the products need to move longitudinally, the rails on the transverse traveling vehicle are aligned with the rails in the furnace, kiln or tank, the longitudinal vehicle can enter the furnace, kiln or tank along the rails, and after the specified technological process is completed in the furnace, kiln or tank, the longitudinal vehicle can move out along the rails, and the transverse traveling vehicle can convey the longitudinal traveling vehicle to the furnace, kiln or tank in the next technological process, and the furnace, kiln or tank at the outlet of the next technological process waits for entering the next technological process.
Referring to fig. 9, in the conventional longitudinal traveling vehicle 13, adjacent front and rear sprockets are connected by a chain, the sprockets synchronously rotate in a relay link manner, and a reduction motor for driving the chain to rotate is also installed on the longitudinal traveling vehicle. These devices all require longitudinal travel vehicles into the furnace, kiln or tank, where the minimum temperature is also above 200 c, and possibly up to 400 c. At such temperatures, the sealing and lubricating properties of the above-described devices are drastically reduced, and if left in the furnace, kiln or tank for a long time, they are very likely to fail and to be taken out of the furnace, kiln or tank, and, for example, their electrical and hydraulic conductive parts are scrapped due to high-temperature failure.
Also affected by high temperatures are the structures at the wheels. The existing design is that two wheels are connected by a through shaft, the wheels and the through shaft are fixedly connected by a tension connecting sleeve, the axle and the wheels are fixed by friction force of interference tension to transmit transmission force, when the environmental temperature rises, the linear expansion coefficients generated by different materials have small difference, namely the small change can cause the wheels to skid and not rotate, so that the vehicle can not longitudinally move out of a furnace, a kiln or a tank.
In addition, the transmission mode of the transverse walking vehicle in the prior art adopts a plurality of speed reducing motors to be connected with wheels through chains, and in the force transmission process, the tensioning degrees of the chains are different, so that vehicle twisting and even derailment accidents caused by asynchronous transmission often occur on the transverse walking vehicle.
SUMMERY OF THE UTILITY MODEL
The utility model provides a transport vehicle for products fired in a furnace, which comprises a longitudinal walking vehicle and a transverse walking vehicle, wherein the transverse walking vehicle is provided with a chain and a driving device for driving the chain to rotate; the chain clamping device further comprises a clamping piece, wherein the clamping piece is detachably connected with the longitudinal walking vehicle and clamps a plurality of sections of the chain.
The utility model discloses a further set up to: the clamping piece is provided with a plurality of teeth matched with the chain.
The utility model discloses a further set up to: the chain is a triple chain.
The utility model discloses a further set up to: the clamping piece is connected with the longitudinal walking vehicle through a bolt.
The utility model discloses a further set up to: and a plurality of R-shaped speed reducing motors are arranged on the transverse walking vehicle, and the R-shaped speed reducing motors are directly connected with wheels of the transverse walking vehicle for driving.
The utility model discloses a further set up to: the longitudinal main beam of the longitudinal walking vehicle adopts a box body structure facing to an opening, and wheels of the longitudinal walking vehicle are all arranged in the longitudinal main beam.
The utility model discloses a further set up to: and the wheel shaft penetrates through the wheels and is connected with the wheels in a rotating manner, and two ends of the wheel shaft are fixedly connected with wheel shaft clamping plates fixed on the outer walls of the longitudinal main beams.
The utility model discloses a further set up to: the wheel axle clamping plate is characterized in that a notch is formed in the bottom of the wheel axle clamping plate, the wheel axle penetrates through the notch, two clamping grooves are formed in two ends of the wheel axle, limiting plates are arranged in the clamping grooves, and the limiting plates are fixedly connected with the wheel axle clamping plate.
The utility model has the advantages of:
1. compared with the prior art, this technical scheme has avoided power original paper, transmission original paper, electric original paper to enter into the high temperature environment in stove, kiln or jar, improves the life of power original paper, transmission original paper, electric original paper greatly, and vertical walking car no longer can stop because these part accidents cause the shut down in stove, kiln or jar.
2. The single-wheel single-shaft design reduces the material consumption of the parts by 60 percent and reduces the manufacturing cost by 70 percent. The space between two main beams of the longitudinal walking vehicle is effectively saved after the long through shaft is changed into the single short shaft, and more margin is left for the next technical change.
3. The utility model discloses a power transmission mode of horizontal walking car adopts the power transmission mode that R type speed reducer and walking wheel directly link, can not take place because power transmission's inhomogeneity leads to the car to take place the wrench movement at the walking in-process of horizontal walking car, and the operation is stable does not have vibrations, and present whole car design length has reached 22.5 meters, still is in steady reliable operation.
4. The longitudinal main beam of the longitudinal walking vehicle adopts a box-type structure, wheels and oilless bearings are arranged in the box, and heat insulation materials are filled in the box when necessary. Therefore, the ambient temperature environment of the parts can be effectively reduced, and the service life of the parts is effectively prolonged.
5. The structural design of the box type main beam and the square box type design of the product bracket obviously improve the bending resistance and the torque resistance, and obviously improve the carrying capacity of the transport vehicle. The bearing capacity can be improved by 20-25% through calculation, so that the productivity can be completely improved by more than 15%.
Drawings
FIG. 1 is a schematic structural view of a transverse traveling vehicle according to the present invention;
FIG. 2 is an exploded view of the clamping member of the present invention;
fig. 3 is a cross-sectional view of the present invention at the clamping member;
FIG. 4 is a schematic structural view of the middle-longitudinal new carriage and the transverse traveling carriage of the present invention;
fig. 5 is a cross-sectional view of the longitudinal running vehicle according to the present invention at the wheel;
fig. 6 is a front view of the present invention at the wheel of the new longitudinal carriage;
FIG. 7 is a schematic structural view of the middle axle clamp of the present invention;
fig. 8 is a schematic structural view of the center axle of the present invention;
fig. 9 is a schematic structural view of a conventional longitudinal traveling vehicle.
Reference numerals: 1. a longitudinal walking vehicle; 2. a transverse transporter; 3. a longitudinal main beam; 4. a wheel; 5. a wheel axle clamping plate; 51. opening the gap; 6. a wheel axle; 61. a card slot; 7. a limiting plate; 8. an oilless bearing; 9. a clamping member; 10. a base plate; 11. a drive device; 12. a chain; 13. the existing longitudinal walking vehicle.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.
The utility model provides a product transport vechicle is fired to stove, including vertical walking car 1 and horizontal walking car. The new transverse traveling vehicle travels on a track arranged on the ground. The transport direction of the transverse traveling carriage is perpendicular to the transport direction of the longitudinal traveling carriage 1. Two tracks matched with the tracks in the furnace, the kiln or the tank are distributed at the upper part of the transverse walking vehicle, the longitudinal walking vehicle 1 walks on the tracks at the upper part of the top of the transverse walking vehicle, and the walking direction of the longitudinal walking vehicle 1 is the direction of entering and exiting the furnace, the kiln or the tank. When the product needs to move longitudinally, the rail on the transverse traveling vehicle is aligned with the rail in the furnace, kiln or tank, the longitudinal vehicle can enter the furnace, kiln or tank along the rail, and after the specified technological process is completed in the furnace, kiln or tank, the longitudinal vehicle can move out along the rail, and the longitudinal traveling vehicle 1 is transported to the furnace, kiln or tank of the next technological process from the transverse traveling vehicle to wait for entering the next technological process.
Regarding the transverse walking vehicle, a plurality of R-shaped speed reducing motors are arranged on the transverse walking vehicle, the R-shaped speed reducing motors are directly connected with the wheels 4 of the transverse walking vehicle through a coupler, the use of a chain 12 in the prior art is replaced, and the synchronous rotation of the wheels 4 during starting and running is ensured.
The transverse traveling vehicle is provided with a chain 12 and a driving device 11 for driving the chain 12, and the necessary structural components such as a chain wheel and a tension wheel are not described in detail herein. The chains 12 are embodied as triple chains 12, i.e. three chains 12 are used side by side. This ensures that the chain 12 is not damaged when subjected to sufficient tension during transport. The chain 12 is arranged in a direction which coincides with the track direction traveled by the longitudinal running vehicle 1. The driving device 11 is a speed reduction motor provided at the rear of the transverse traveling vehicle. The tail refers to the end of the transverse walking vehicle away from the kiln.
The chain 12 is arranged below the longitudinal running vehicle 1 and between the two rows of wheels 4. A clamping element 9 is also arranged below the longitudinal carriage 1. The clamping part 9 is connected with the bottom plate 10 of the longitudinal walking vehicle 1 through bolts and clamps a plurality of sections of the chain 12, and when the chain 12 rotates, the longitudinal walking vehicle 1 is driven to walk on the guide rail. The forward and reverse rotation of the chain 12 effects the reciprocating motion of the longitudinal running carriage 1. In this way, the chain 12 and the drive means 11 will no longer enter the kiln, avoiding the transmission equipment to be attacked by high temperatures.
In addition, a plurality of teeth matched with the chain 12 are arranged on the clamping piece 9, so that the clamping piece 9 and the chain 12 can be guaranteed to be clamped, and slipping is avoided. Equally, the chain 12 can also be directly fixedly connected to the longitudinal carriage 1 by means of high-strength bolts.
As regards the structure at the wheels 4 of the longitudinal running carriage 1, a single-wheel single-axle design is used. Firstly, it should be mentioned that, the longitudinal main beam 3 of the longitudinal walking vehicle 1 adopts a box structure with a downward opening, and the wheels 4 are uniformly distributed in the longitudinal main beam 3, under such a design, the box can be filled with heat insulating materials if necessary, so that the ambient temperature environment of the parts can be effectively reduced, and the service lives of the parts can be effectively prolonged.
The lower part of the wheel 4 protrudes from the opening of the box. The wheel shaft 6 penetrates through the wheel 4 and is in rotary connection with the wheel 4, specifically, an oilless bearing 8 is arranged between the wheel shaft 6 and the wheel 4, and two ends of the oilless bearing 8 are also provided with shaft sleeves to limit the play of the oilless bearing 8. The wheel axles 6 extend from the longitudinal girders 3 at both ends. The welding has the shaft cardboard 5 on the outer wall of vertical girder 3, and every wheel 4 corresponds two shaft cardboards 5, and the both ends of shaft 6 and two corresponding shaft cardboard 5 fixed connection, and concrete structure is, has seted up opening 51 in the bottom of shaft cardboard 5, and during opening 51 was worn to locate by shaft 6, two draw-in grooves 61 have been seted up respectively at the both ends of shaft 6, and two draw-in grooves 61 are located the both sides that deviate from mutually of two shaft cardboards 5. A limiting plate 7 is arranged in the clamping groove 61, and the limiting plate 7 is fixedly connected with the wheel axle clamping plate 5 through bolts. The fixed limit plate 7 not only supports the wheel shaft 6, but also limits the rotation of the wheel shaft 6, and the wheel shaft 6 supports the wheel 4 in a rotating mode. The design replaces the existing design of using a tensioning sleeve, can resist high temperature in a kiln, has independent supporting structures of wheels, is convenient to disassemble and maintain, has low maintenance cost in the later period, simplifies the structure, saves materials, lightens the vehicle weight, and most importantly eliminates the phenomenon that the wheels 4 slip and do not rotate after the oilless bearing 8 is adopted. It is to be noted that a pin-type structure may be used at the wheel 4 instead of the above-mentioned structure of the wheel axle 6.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention, and particularly, various features shown in the various embodiments may be combined in any combination as long as there is no structural conflict. The present invention is not limited to the particular embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The terms "comprises," "comprising," or any other similar term are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus.
So far, the technical solution of the present invention has been described with reference to the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, a person skilled in the art can make equivalent changes or substitutions to the related technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims (8)
1. The utility model provides a product transport vechicle is fired to stove, vertically walking car (1) and horizontal walking car (2), its characterized in that: the transverse walking vehicle (2) is provided with a chain (12) and a driving device (11) for driving the chain (12) to rotate; the chain clamping device is characterized by further comprising a clamping piece (9), wherein the clamping piece (9) is detachably connected with the longitudinal walking vehicle (1) and clamps a plurality of sections of the chain (12).
2. The kiln-fired product transport vehicle according to claim 1, characterized in that: the clamping element (9) is provided with a plurality of teeth adapted to the chain (12).
3. The kiln-fired product transport vehicle according to claim 1, characterized in that: the chain (12) is a triple chain.
4. The kiln-fired product transport vehicle according to claim 1, characterized in that: the clamping piece (9) is connected with the longitudinal walking vehicle (1) through a bolt.
5. The kiln-fired product transport vehicle according to claim 1, characterized in that: a plurality of R-shaped speed reducing motors are mounted on the transverse walking vehicle (2), and the R-shaped speed reducing motors are directly connected with wheels of the transverse walking vehicle (2) for driving.
6. The kiln-fired product transport vehicle according to claim 1, characterized in that: the longitudinal girder (3) of the longitudinal walking vehicle (1) adopts a box structure facing to an opening, and wheels (4) of the longitudinal walking vehicle (1) are arranged in the longitudinal girder (3).
7. The kiln-fired product transport vehicle according to claim 6, characterized in that: the wheel shaft (6) penetrates through the wheel (4) and is in rotary connection with the wheel (4), and two ends of the wheel shaft (6) are fixedly connected with a wheel shaft clamping plate (5) fixed on the outer wall of the longitudinal main beam (3).
8. The kiln-fired product transport vehicle according to claim 7, characterized in that: the wheel axle clamping plate is characterized in that a notch (51) is formed in the bottom of the wheel axle clamping plate (5), the wheel axle penetrates through the notch (51), two clamping grooves (61) are formed in two ends of the wheel axle (6), a limiting plate (7) is arranged in each clamping groove (61), and the limiting plate (7) is fixedly connected with the wheel axle clamping plate (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121040142.2U CN214747167U (en) | 2021-05-14 | 2021-05-14 | Transport vehicle for fired products in kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121040142.2U CN214747167U (en) | 2021-05-14 | 2021-05-14 | Transport vehicle for fired products in kiln |
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CN214747167U true CN214747167U (en) | 2021-11-16 |
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CN202121040142.2U Active CN214747167U (en) | 2021-05-14 | 2021-05-14 | Transport vehicle for fired products in kiln |
Country Status (1)
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CN (1) | CN214747167U (en) |
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2021
- 2021-05-14 CN CN202121040142.2U patent/CN214747167U/en active Active
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