CN214743429U - Gate valve device for material bin - Google Patents
Gate valve device for material bin Download PDFInfo
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- CN214743429U CN214743429U CN202120272029.0U CN202120272029U CN214743429U CN 214743429 U CN214743429 U CN 214743429U CN 202120272029 U CN202120272029 U CN 202120272029U CN 214743429 U CN214743429 U CN 214743429U
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- guide part
- bin gate
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Abstract
The utility model provides a feed bin push-pull valve device, includes the valve box, sets up valve plate, valve rod and drive arrangement in the valve box, the valve box middle part is provided with circular valve port, the valve plate includes fixed connection's removal portion and guide part, removal portion one side is equipped with first arc opening, the middle part of guide part one side is the sloping platform structure and is equipped with second arc opening on the sloping platform, the opening on removal portion and the guide part sets up relatively and makes up into one and valve port matched with round hole, drive arrangement passes through the valve rod and links to each other with the guide part, and drive arrangement can drive the valve plate and remove so that relative motion takes place between round hole and the circular valve port. Based on the mutual cooperation between each structure above for this device can realize the effect to the automatic clearance of incomplete material in the valve box, simultaneously, still can effectively avoid the valve plate to take place because of the incident that blocks large-scale material and can't close when removing, thereby effectively improves the work efficiency and the life of this device.
Description
Technical Field
The utility model belongs to the technical field of the push-pull valve technique and specifically relates to a feed bin push-pull valve device.
Background
In the steel-making process, alloy and flux are required to be added, and the components are adjusted to meet the specification requirements of steel grades. And in the charging process, the gate valve is used most frequently. The existing gate valve mainly comprises a valve rod, a valve box and a valve plate, wherein the valve rod and the valve plate are connected into a whole, and when the valve rod drives the valve plate to move back and forth, the valve box is closed or opened. In the production process, when the valve plate moves back and forth, the valve plate can be clamped by materials when closed, and cannot be closed tightly, or part of bulk materials are driven to enter gaps between the valve boxes, so that the materials are blocked, the opening and closing of the gate valve cannot normally act, the material leakage and the blanking are slow, or the blanking cannot be performed, and the normal production is seriously influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a feed bin push-pull valve device.
The utility model provides a its technical problem take following technical scheme to realize:
the utility model provides a feed bin push-pull valve device, includes the valve box, sets up valve plate, valve rod and drive arrangement in the valve box, the valve box middle part is provided with circular valve port, the valve plate includes fixed connection's removal portion and guide part, removal portion one side is equipped with first arc opening, the middle part of guide part one side is the sloping platform structure and is equipped with second arc opening on the sloping platform, the opening on removal portion and the guide part sets up relatively and makes up into one and valve port matched with round hole, drive arrangement passes through the valve rod and links to each other with the guide part, and drive arrangement can drive the valve plate and remove so that relative motion takes place between round hole and the circular valve port.
Preferably, the moving portion is flush with a bottom end surface of the guide portion, and a top end surface is also flush.
Preferably, the ramp slopes upward in a direction away from the moving portion to be flush with the top surface of the guide portion.
Preferably, the height and the width of the valve plate are matched with those of the inner wall of the valve box.
Preferably, a cleaning mechanism is further arranged in the valve box, the cleaning mechanism is arranged on one side of the valve port close to the driving device, a part of the cleaning mechanism is embedded in the inner wall of the upper part of the valve box, and a fixing groove matched with the cleaning mechanism is formed in the inner wall of the valve box.
Preferably, clean the mechanism and include fixing base, spring, gyro wheel and cleaning member, the fixing base is fixed in the tank bottom of fixed slot, and spring one end is connected with the fixing base, and the other end passes through the connecting piece and links to each other with the gyro wheel, the cladding of gyro wheel week side has cleaning member, and cleaning member stretches out in the fixed slot and contacts with the guide part top.
Preferably, the valve port is fixedly connected with the feed opening through a flange.
Preferably, a blanking chute is connected between one side of the lower part of the valve box, which is far away from the driving device, and the blanking pipe.
Preferably, the inner wall of the upper part of the valve box is provided with a purging mechanism above the blanking chute.
Preferably, the blowing mechanism comprises an air pipe embedded in the inner wall of the upper part of the valve box, the air pipe is coiled into an arc shape with the diameter equal to that of the round hole and is fixedly connected with the valve box through a fixing component, and a plurality of air holes are formed in the air pipe and used for blowing the residual materials on the round hole into the blanking chute.
The utility model has the advantages that:
the valve plate is provided with a round hole, when the valve plate drives part of bulk materials to enter the valve box in the moving process, the bulk materials can be pushed back into the valve opening by the inner wall of the round hole on one side away from the valve rod when the valve plate moves reversely, so that the automatic cleaning of the residual materials in the valve box is realized; set up the arc opening of second on the sloping platform for when being blocked when large-scale material is closed at the valve plate, this material can be followed the sloping platform and upwards slided under the effect of thrust, so that the valve plate realizes normally closing.
Drawings
Fig. 1 is a schematic structural view of the present invention in an open state;
FIG. 2 is a schematic structural view of the present invention in a closed state;
FIG. 3 is a top view of the valve plate of the present invention;
FIG. 4 is a schematic view of the structure at A-A of the present invention;
fig. 5 is an enlarged schematic view of the utility model at B;
fig. 6 is a schematic structural diagram of a second embodiment of the present invention.
In the figure: 1. a valve box; 2. a valve plate; 3. a valve stem; 4. a drive device; 5. a cleaning mechanism; 6. a valve port; 7. a feeding port; 8. blanking chute; 9. an air tube;
21. a moving part; 22. a guide portion; 211. a first arcuate opening; 221. a sloping table; 222. a second arcuate opening;
51. a fixed seat; 52. a spring; 53. a roller; 54. a cleaning member.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings:
the gate valve is also called as a sliding gate valve or a gate valve, and is arranged on the discharge port of various powder material hoppers to play the opening and closing roles, and the flow of powder bulk materials can be controlled by adjusting the opening of the valve. Therefore, the utility model provides a feed bin push-pull valve device is in order to solve this problem.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, feed bin push-pull valve device, including valve box 1, set up valve plate 2, valve rod 3 and drive arrangement 4 in valve box 1, valve box 1 middle part is provided with circular valve port 6, and valve port 6 passes through flange and feed opening 7 fixed connection, valve plate 2 includes fixed connection's removal portion 21 and guide part 22, removal portion 21 flushes with the bottom terminal surface of guide part 22, and the top terminal surface also flushes, makes the whole rectangular plate form that is the middle part trompil of valve plate 2. Specifically, a first arc-shaped opening 211 is arranged on one side of the moving portion 21, a second arc-shaped opening 222 is arranged on the sloping platform 221, and the middle portion of one side of the guiding portion 22 is of a sloping platform 221 structure, and the moving portion 21 and the opening on the guiding portion 22 are arranged oppositely and combined to form a circular hole matched with the valve port 6. The driving device 4 is connected with the guide portion 22 through the valve rod 3, the driving device 4 can drive the valve plate 2 to move so that the circular hole and the circular valve port 6 move relatively, specifically, the valve rod 3 is fixedly connected with one side of the guide portion 22, which is far away from the ramp 221, so that the moving direction of the valve rod 3 is always consistent with the moving direction of the circular valve port 6. The drive 4 may be a hydraulic drive 4 or an electric motor drive 4 or a pneumatic drive 4.
Meanwhile, it should be noted that the inclined platform 221 is inclined upward along a direction away from the moving portion 21 to be flush with the top surface of the guide portion 22, the length of the inclined platform 221 is greater than the radius of the second arc-shaped opening 222 and less than the total length of the guide portion 22, the width of the inclined platform 221 is the same as the diameter of the second arc-shaped opening 222, that is, both sides of the inclined platform 221 in the x-axis direction and the side of the guide portion 22 close to the driving device 4 are both platform structures, and the side cross section of the inclined platform 221 is in a right-angled ladder shape. The sloping platform 221 is used for enabling large materials to be clamped when the valve plate 2 is closed, the materials can slide upwards along the sloping platform 221 under the action of thrust, and meanwhile, the platform structure is used for reducing the probability that the materials enter the valve box 1.
Specifically, when the gate valve is in an open state, the circular hole is aligned with the valve port 6, the moving portion 21 is located in the valve box 1 on the left side of the valve port 6, the guide portion 22 is located in the valve box 1 on the right side of the valve port 6, and a material can be discharged from the discharge port through the valve port 6. When the gate valve needs to be opened again, the valve plate 2 is driven to move back to the right by controlling the driving device 4 to be matched with the valve port 6, and then the blanking can be continued. It should be emphasized that the height and width of the valve plate 2 are matched with the height and width of the inner wall of the valve box 1, that is, the outermost end face of the valve plate 2 is always attached to the inner wall of the valve box 1 in the moving process, and based on the moving track of the valve plate 2, it can be found that the spaces in the valve box 1 on the right side of the valve port 6 and the valve box 1 on the left side of the valve port 6, which are far away from the valve port 6, are always kept in a closed state, thereby reducing the possibility of materials entering the valve box 1.
When materials are brought into the valve box 1 on the left side of the valve port 6, the peripheral side of the first arc-shaped opening 211 on the moving part 21 is attached to the valve box 1, so that the entering materials are inevitably arranged in the inner periphery of the first arc-shaped opening 211, when the gate valve is opened again, namely the guide part 22 moves back to the right, the materials can be pushed back into the valve port 6 by the inner wall of the first arc-shaped opening 211 and fall from the discharging pipe, and therefore, the automatic cleaning of the residual materials in the valve box 1 is realized.
Furthermore, as shown in fig. 1, 2 and 5, since the guide part 22 is provided with the ramp 221, when the valve rod 3 has the minimum movement stroke, that is, when the circular hole is aligned with the valve port 6, a gap communicated with the blanking pipe is formed between the guide part 22 and the valve box 1 on the right side of the valve port 6, and therefore, the cleaning mechanism 5 is arranged above the gap to clean the material in the valve box 1 on the right side of the valve port 6.
Specifically, in this embodiment, the cleaning mechanism 5 is disposed on a side of the valve port 6 close to the driving device 4, the cleaning mechanism 5 is adjacent to the valve port 6, a portion of the cleaning mechanism 5 is embedded in an upper inner wall of the valve box 1, and a fixing groove matched with the cleaning mechanism 5 is formed on the inner wall of the valve box 1. The cleaning mechanism 5 is long and the length of the cleaning mechanism 5 is the same as the width of the sloping platform 221, so that the sloping platform 221 can be cleaned conveniently. Cleaning mechanism 5 includes fixing base 51, spring 52, gyro wheel 53 and cleaning piece 54, fixing base 51 is fixed in the tank bottom of fixed slot, and spring 52 one end is connected with fixing base 51, and the other end passes through the connecting piece and links to each other with gyro wheel 53, gyro wheel 53 week side cladding has cleaning piece 54, and cleaning piece 54 stretches out in the fixed slot and contacts with guide 22 top, cleaning piece 54 can be sponge, brush or other subassembly that have the function of cleaning. Meanwhile, it should be noted that the connecting member is rectangular, and the connecting member is partially embedded in the fixing groove all the time in the movement process. When the gate valve is closed, the valve box 1 on the right side of the valve port 6 is in a completely closed state, at this time, the connecting piece, the roller 53 and the cleaning piece 54 are completely compressed in the fixing groove under the action of the pressure on the top of the guide part 22, the ramp 221 gradually enters the valve box 1 on the right side of the valve port 6 along with the opening of the gate valve, a gap is generated in the valve box 1 on the right side of the valve port 6, and at this time, based on the elastic force of the spring 52, the connecting piece, the roller 53 and the cleaning piece 54 move downwards and abut against the surface of the ramp 221, so that materials adhered to the ramp 221 are swept into the blanking pipe again, and the automatic cleaning of the residual materials in the valve box 1 is realized. It should be added that the diameter of the cleaning element 54 sleeved on the roller 53 should be smaller than the width of the connecting element to ensure that the cleaning element 54 and the roller 53 can normally enter the fixing groove.
In the second embodiment of the present invention, as shown in fig. 6, a discharging chute 8 is connected between one side of the valve box 1, which is away from the driving device 4, and the discharging pipe, the discharging chute 8 is respectively communicated with the inside of the valve box 1 on the left side of the valve port 6 and the discharging pipe, and the purging mechanism is installed on the inner wall of the upper portion of the valve box 1 above the discharging chute 8. The diameter of the end face of the top of the blanking chute 8 is larger than that of the round hole, and the position of the top of the blanking chute 8 corresponds to the position of the round hole when the gate valve is in a closed state, so that materials brought into the valve box 1 can normally fall into the blanking chute 8. The purging mechanism comprises an air pipe 9 embedded in the inner wall of the upper portion of the valve box 1, the air pipe 9 is coiled into an arc shape equal to the diameter of a round hole, specifically, the inner diameter of a circular ring formed by coiling the air pipe 9 is equal to the diameter of the round hole, the air pipe 9 is fixedly connected with the valve box 1 through a fixing assembly, a plurality of air holes are formed in the air pipe 9 and used for purging residual materials on the round hole into the blanking chute 8, and the air holes are inclined towards the inner side of the round hole from the outer side of the round hole. And it should be noted that the inner wall of the upper part of the valve box 1 is provided with a groove matched with the air pipe 9, the air pipe 9 can be fixed in the groove through fixing components such as a binding band, a bolt, a clamping block and the like, the purging mechanism further comprises an air pump arranged outside the gate valve, and the air pump is connected with an air inlet of the air pipe 9.
Specifically, when the gate valve is closed, the round hole just moves to the top of the blanking chute 8, most of materials brought into the valve box 1 are pushed to the top of the blanking chute 8 under the action of the inner wall of the round hole and slide downwards again to enter the blanking chute, at the moment, a small part of materials are adhered to the inner wall or the edge of the round hole, then the air pump is opened, air is discharged from the air hole through the air pipe 9 and blown to the round hole, so that the materials adhered to the edge of the round hole are blown into the blanking chute 8, and self-cleaning of the materials in the valve box 1 on the left side of the valve port 6 is realized.
The working process of the utility model is as follows:
when the gate valve is in an open state, the circular holes are aligned with the valve ports 6, the moving portion 21 is located in the valve box 1 on the left side of the valve ports 6, the guide portion 22 is located in the valve box 1 on the right side of the valve ports 6, materials can be discharged from the discharge port through the valve ports 6, when the gate valve needs to be closed, the driving device 4 is started, the valve plate 2 moves leftwards integrally, the guide portion 22 gradually enters the valve box 1 on the left side of the valve ports 6, when the ramp 221 completely enters the valve box 1 on the left side of the valve ports 6, the valve ports 6 are completely blocked by the platform structures on the right side of the guide portion 22, and the materials cannot slide downwards. At the moment, partial materials are brought into the valve box 1 on the left side of the valve port 6, the control driving device 4 drives the valve plate 2 to move back to the right in the process that the circular hole is matched with the valve port 6 along with the reopening of the gate valve, the materials in the valve box 1 can return to the valve port 6 again under the pushing of the inner wall of the circular hole and fall naturally, and therefore the cleaning of the materials in the valve box 1 on the left side is achieved. And when the gate valve is opened again, the sloping platform 221 on the right side of the valve plate 2 gradually enters the valve box 1 on the right side of the valve port 6, namely, part of the material is brought into the valve box 1 on the right side of the valve port 6, at the moment, under the action of the elastic force of the spring 52, the connecting piece, the roller 53 and the cleaning piece 54 move downwards and are propped against the surface of the sloping platform 221, so that the material adhered on the sloping platform 221 is swept into the blanking pipe again, and the material in the valve box 1 on the right side is cleaned. Meanwhile, it should be emphasized that, in the closing process of the gate valve, when a large material is clamped by the valve plate 2, the material can slide upwards along the ramp 221 under the action of thrust, so that the valve plate 2 can be normally closed.
It should be emphasized that the embodiments described herein are illustrative and not restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also falls within the scope of the present invention in any other embodiments derived from the technical solutions of the present invention by those skilled in the art.
Claims (10)
1. The utility model provides a feed bin push-pull valve device which characterized in that: comprises a valve box (1), a valve plate (2) arranged in the valve box (1), a valve rod (3) and a driving device (4), a circular valve port (6) is arranged in the middle of the valve box (1), the valve plate (2) comprises a moving part (21) and a guide part (22) which are fixedly connected, a first arc-shaped opening (211) is arranged at one side of the moving part (21), the middle part at one side of the guide part (22) is of an inclined table (221) structure, a second arc-shaped opening (222) is arranged on the inclined table (221), the moving part (21) and the opening on the guide part (22) are arranged oppositely and combined into a round hole matched with the valve port (6), the driving device (4) is connected with the guide part (22) through the valve rod (3), and the driving device (4) can drive the valve plate (2) to move so that the circular hole and the circular valve port (6) move relatively.
2. The bin gate valve device according to claim 1, characterized in that: the moving part (21) is flush with the bottom end face of the guide part (22), and the top end face is also flush.
3. The bin gate valve device according to claim 1, characterized in that: the inclined platform (221) inclines upwards along the direction departing from the moving part (21) to be flush with the top surface of the guide part (22).
4. The bin gate valve device according to claim 1, characterized in that: the height and the width of the valve plate (2) are matched with those of the inner wall of the valve box (1).
5. The bin gate valve device according to claim 1, characterized in that: the cleaning device is characterized in that a cleaning mechanism (5) is further arranged in the valve box (1), the cleaning mechanism (5) is arranged on one side, close to the driving device (4), of the valve port (6), the cleaning mechanism (5) is partially embedded in the inner wall of the upper portion of the valve box (1), and a fixing groove matched with the cleaning mechanism (5) is formed in the inner wall of the valve box (1).
6. The bin gate valve device according to claim 5, wherein: cleaning mechanism (5) are including fixing base (51), spring (52), gyro wheel (53) and cleaning member (54), fixing base (51) are fixed in the tank bottom of fixed slot, and spring (52) one end is connected with fixing base (51), and the other end passes through the connecting piece and links to each other with gyro wheel (53), gyro wheel (53) week side cladding has cleaning member (54), and cleaning member (54) stretch out in the fixed slot and contact with guide part (22) top.
7. The bin gate valve device according to claim 1, characterized in that: the valve port (6) is fixedly connected with the feed opening (7) through a flange.
8. The bin gate valve device according to claim 7, wherein: a blanking chute (8) is connected between one side of the lower part of the valve box (1) far away from the driving device (4) and the blanking pipe.
9. The bin gate valve device according to claim 8, wherein: and a purging mechanism is arranged on the inner wall of the upper part of the valve box (1) above the blanking chute (8).
10. The bin gate valve device according to claim 9, wherein: the blowing mechanism comprises an air pipe (9) embedded in the inner wall of the upper portion of the valve box (1), the air pipe (9) is coiled into an arc shape with the diameter equal to that of a round hole and is fixedly connected with the valve box (1) through a fixing component, and a plurality of air holes are formed in the air pipe (9) and used for blowing the residual materials on the round hole into the discharging chute (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120272029.0U CN214743429U (en) | 2021-01-29 | 2021-01-29 | Gate valve device for material bin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120272029.0U CN214743429U (en) | 2021-01-29 | 2021-01-29 | Gate valve device for material bin |
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CN214743429U true CN214743429U (en) | 2021-11-16 |
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CN202120272029.0U Active CN214743429U (en) | 2021-01-29 | 2021-01-29 | Gate valve device for material bin |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114623252A (en) * | 2022-03-15 | 2022-06-14 | 中国核电工程有限公司 | Gate valve |
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2021
- 2021-01-29 CN CN202120272029.0U patent/CN214743429U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114623252A (en) * | 2022-03-15 | 2022-06-14 | 中国核电工程有限公司 | Gate valve |
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