CN214657338U - Continuous operation device for channel construction - Google Patents

Continuous operation device for channel construction Download PDF

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Publication number
CN214657338U
CN214657338U CN202120199497.XU CN202120199497U CN214657338U CN 214657338 U CN214657338 U CN 214657338U CN 202120199497 U CN202120199497 U CN 202120199497U CN 214657338 U CN214657338 U CN 214657338U
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China
Prior art keywords
conveying system
chassis
digging
dumping
channel construction
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CN202120199497.XU
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Chinese (zh)
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王毅
谭志国
杜邦晓
周杰民
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China Three Gorges International Corp
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China Three Gorges International Corp
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Priority to PCT/CN2022/073341 priority patent/WO2022156790A1/en
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Abstract

The utility model provides a channel construction continuous operation device, it includes running gear, empty the mechanism, conveying system, hoist mechanism, rotary drive and excavation mechanism, be connected through conveying system and running gear's chassis, it is located the chassis to empty the mechanism, hoist mechanism is connected with conveying system and excavation mechanism, excavation mechanism rolls the digging and muck throws to the feeder hopper in the walking of running gear, shift the muck to conveying system's conveyer belt through hoist mechanism, conveying system shifts the muck to empting the mechanism, empty the muck through empting the mechanism and transport away in the car hopper of the transport vechicle of walking in step with running gear. The utility model overcomes former open channel slot adopts the excavator can not excavate in succession and arrange soil in succession, and the problem of excavation inefficiency has simple structure, rolls in succession and radially excavates soil, arranges soil in succession, and the efficiency of construction is high, and adaptability is good, characteristics that easy operation is convenient.

Description

Continuous operation device for channel construction
Technical Field
The utility model belongs to the technical field of the open channel construction, a channel construction continuity of operation device is related to.
Background
In the engineering construction process, open channels are often required to be dug, excavating equipment such as a back shovel and a heading machine are mainly adopted in the conventional open channel construction, and the excavating equipment is discontinuous construction equipment, so that the construction efficiency is low, and the applicability is poor in the application of a construction scene.
Disclosure of Invention
The utility model aims to solve the technical problem that a channel construction continuity of operation device is provided, moreover, the steam generator is simple in structure, adopt conveying system and running gear's chassis to be connected, it is located the chassis to empty the mechanism, hoist mechanism and conveying system and excavation mechanism are connected, excavation mechanism rolls the excavation soil and the dregs are thrown to the feeder hopper when running gear walks, hoist mechanism shifts the dregs to conveying system's conveyer belt, conveying system shifts the dregs to empting the mechanism, it empties the mechanism and empties the dregs to transport away in the car hopper of the transport vechicle of walking in step with running gear, roll radially to dig in succession, arrange soil in succession, the efficiency of construction is high, adaptability is good, and easy operation is convenient.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: a continuous operation device for channel construction comprises a traveling mechanism, a dumping mechanism, a conveying system, a lifting mechanism and a rotary driving and excavating mechanism; the connecting seat and the jacking oil cylinder of the travelling mechanism are connected with the conveying system, the dumping mechanism is connected with the chassis of the travelling mechanism, the lifting mechanism is connected with the frame of the excavating mechanism, and the rotary drive is connected with the conveying system and the lifting mechanism; the digging mechanism rolls to dig, and the lifting mechanism, the conveying system and the dumping mechanism discharge materials continuously.
The running mechanism is a wheel type running mechanism or a crawler running mechanism, an operation unit and a power source of the running mechanism are positioned on the upper portion of the chassis, a connecting seat and a jacking oil cylinder are connected with one side of the chassis, and the connecting seat is connected with a conveying frame pin shaft of the conveying system.
The dumping mechanism comprises a dumping oil cylinder connected with one end of the bottom of the muck box, and the other end of the bottom of the muck box is connected with a chassis pin shaft of the traveling mechanism.
The conveying system is a belt conveyor, and one end of the conveying frame is connected with the rotary drive.
The lifting mechanism is a spiral lifting mechanism, a discharge hopper positioned at the upper end is connected with a rotary drive, and a feed hopper is connected with a frame of the excavating mechanism.
One end of the rotary support of the rotary drive is connected with the discharge hopper, and the other end of the rotary support is connected with the conveying frame.
The digging mechanism comprises a roller matched with the frame and a digging cutter connected with the roller.
Supporting wheels are arranged on two sides of the rack.
A continuous operation device for channel construction comprises a traveling mechanism, a dumping mechanism, a conveying system, a lifting mechanism and a rotary driving and excavating mechanism; the connecting seat and the jacking oil cylinder of the travelling mechanism are connected with the conveying system, the dumping mechanism is connected with the chassis of the travelling mechanism, the lifting mechanism is connected with the frame of the excavating mechanism, and the rotary drive is connected with the conveying system and the lifting mechanism; the digging mechanism rolls to dig, and the lifting mechanism, the conveying system and the dumping mechanism discharge materials continuously. Simple structure, be connected through conveying system and running gear's chassis, it is located the chassis to empty the mechanism, hoist mechanism is connected with conveying system and excavation mechanism, excavation mechanism rolls when running gear walks and digs native and throw to the feeder hopper in, shift the conveyer belt of conveying system with the native through hoist mechanism, conveying system shifts the native to empting the mechanism with the residue, empty the mechanism through empting and transport away in the car hopper of the transport vechicle of walking in step with running gear with the residue, roll radially to dig in succession, arrange the soil in succession, high construction efficiency, good adaptability, easy operation is convenient.
In the preferred scheme, the running mechanism is a wheel-type running mechanism or a crawler running mechanism, an operation unit and a power source of the running mechanism are positioned on the upper part of the chassis, a connecting seat and a jacking oil cylinder are connected with one side of the chassis, and the connecting seat is connected with a conveying frame pin shaft of the conveying system. Simple structure, during the use, running gear's wheel or track are located the both sides of the open channel slot of digging, and the chassis is located the open channel slot upper portion of digging.
Preferably, the dumping mechanism, the conveying system, the lifting mechanism, the swing drive and excavating mechanism are electrically connected with the power source.
Preferably, the power source comprises an engine, a power supply, a pneumatic pump, a hydraulic pump and auxiliary equipment, and the jacking oil cylinder is connected with an oil pressure loop of the hydraulic pump.
Preferably, before excavation, the jacking cylinder moves downwards to drive the conveying system to rotate around the connecting seat, and the conveying system drives the excavating mechanism to descend so that the excavating knife is in contact with the ground.
Preferably, during initial excavation, the jacking cylinder always pulls the conveying system downwards to enable the digging cutter and the ground to form a certain pressure, and the digging cutter stops when the digging cutter descends to the excavation set depth of the open channel groove, and at the moment, the supporting wheels are in rolling contact with the ground.
In a preferred scheme, the dumping mechanism comprises a dumping oil cylinder connected with one end of the bottom of the muck tank, and the other end of the bottom of the muck tank is connected with a chassis pin shaft of the traveling mechanism. The dumping oil cylinder drives one end of the muck box to move upwards when the dumping oil cylinder is used, so that muck is dumped to one side of the chassis and is transported away in a hopper of a transport vehicle which synchronously travels with the traveling mechanism.
In a preferred scheme, the conveying system is a belt conveyor, and one end of the conveying frame is connected with the rotary drive. Simple structure, during the use, conveying system shifts the dregs on the conveyer belt to the dregs incasement.
Preferably, the belt conveyor comprises a conveying belt matched with the driving shaft and the driven shaft, and a conveying motor connected with the driving shaft and driving the driving shaft to drive the conveying belt and the driven shaft to rotate.
Preferably, set up the trough of belt on the conveyer belt, increase the frictional force with the dregs, avoid skidding the cause of dropping at the transport process dregs.
In a preferred scheme, the lifting mechanism is a spiral lifting mechanism, a discharge hopper at the upper end is connected with a rotary drive, and a feed hopper is connected with a frame of the excavating mechanism. Simple structure, during the use, hoist mechanism's promotion motor drive screw axis is rotatory upwards promotes the interior dregs of a grain soil of feeder hopper and discharges to conveying system's conveyer belt from the hopper.
In a preferred scheme, one end of a rotary support of the rotary drive is connected with the discharge hopper, and the other end of the rotary support is connected with the conveying frame. Simple structure, during the use, rotation drive's slewing motor drive slewing bearing is rotatory, and the direction of the rotatory adjustment roller of frame that drives excavation mechanism when slewing bearing is rotatory makes the roller towards the excavation direction of open channel slot.
In a preferred embodiment, the digging mechanism includes a roller that cooperates with the frame and a digging blade that is coupled to the roller. The structure is simple, when the device is used, the roller rotates to drive the digging knives to rotate synchronously, and the digging knives dig soil and throw the residue soil into the feed hopper when rotating.
Preferably, the excavation motor of the excavation mechanism is positioned in the roller, the output end of the excavation motor penetrates through the roller to be matched with the rack, the roller is connected with the output end of the excavation motor, and the excavation motor drives the roller to rotate.
Preferably, the digging cutter is a concave digging bucket, the cutter edge is tilted upwards, and the cutter edge is positioned on the cutter teeth.
Preferably, a plurality of digging knives are annularly and staggeredly arranged on the roller.
Supporting wheels are arranged on two sides of the frame. The structure is simple, and when the digging cutter is used, after the digging cutter penetrates into the open channel groove and reaches the set digging depth, the supporting wheels are in rolling contact with the ground, so that the digging depth is restrained, and the depth of the channel is kept consistent.
The utility model provides a channel construction continuous operation device, it includes running gear, empty the mechanism, conveying system, hoist mechanism, rotary drive and excavation mechanism, be connected through conveying system and running gear's chassis, it is located the chassis to empty the mechanism, hoist mechanism is connected with conveying system and excavation mechanism, excavation mechanism rolls the digging and muck throws to the feeder hopper in the walking of running gear, shift the muck to conveying system's conveyer belt through hoist mechanism, conveying system shifts the muck to empting the mechanism, empty the muck through empting the mechanism and transport away in the car hopper of the transport vechicle of walking in step with running gear. The utility model overcomes former open channel slot adopts the excavator can not excavate in succession and arrange soil in succession, and the problem of excavation inefficiency has simple structure, rolls in succession and radially excavates soil, arranges soil in succession, and the efficiency of construction is high, and adaptability is good, characteristics that easy operation is convenient.
Drawings
The invention will be further explained with reference to the following figures and examples:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the dumping mechanism of the present invention.
Fig. 3 is a schematic structural view of the conveying system and the lifting mechanism connected with the rotary drive.
Fig. 4 is a schematic structural view of the connection between the frame and the roller of the present invention.
Fig. 5 is a schematic structural view of the utility model.
Fig. 6 is a usage state diagram of the present invention.
In the figure: the device comprises a traveling mechanism 1, an operation unit 11, a power source 12, a chassis 13, a connecting seat 14, a jacking oil cylinder 15, a dumping mechanism 2, a residue soil box 21, a dumping oil cylinder 22, a conveying system 3, a conveying frame 31, a lifting mechanism 4, a feeding hopper 41, a discharging hopper 42, a rotary drive 5, a rotary support 51, an excavating mechanism 6, a frame 61, a roller 62, a digging cutter 63 and a supporting wheel 64.
Detailed Description
As shown in fig. 1 to 6, a continuous operation device for channel construction comprises a traveling mechanism 1, a dumping mechanism 2, a conveying system 3, a lifting mechanism 4, a rotary drive 5 and an excavating mechanism 6; the connecting seat 14 and the jacking oil cylinder 15 of the travelling mechanism 1 are connected with the conveying system 3, the dumping mechanism 2 is connected with the chassis 13 of the travelling mechanism 1, the lifting mechanism 4 is connected with the frame 61 of the excavating mechanism 6, and the rotary drive 5 is connected with the conveying system 3 and the lifting mechanism 4; the digging mechanism 6 rolls for digging, and the lifting mechanism 4, the conveying system 3 and the dumping mechanism 2 discharge materials continuously. Simple structure, be connected with running gear 1's chassis 13 through conveying system 3, it is located chassis 13 to empty mechanism 2, hoist mechanism 4 is connected with conveying system 3 and excavation mechanism 6, excavation mechanism 6 rolls when running gear 1 walks and digs native and the dregs is thrown to feeder hopper 41 in, shift the conveyer belt that conveying system 3 with the dregs through hoist mechanism 4, conveying system 3 shifts the dregs to empting mechanism 2, empty the dregs in the car hopper of the transport vechicle of walking with running gear 1 synchronization through empting mechanism 2 and carry away, the radial tunnelling that rolls in succession digs native, arrange soil in succession, the efficiency of construction is high, and adaptability is good, and easy operation is convenient.
In a preferred scheme, the traveling mechanism 1 is a wheel type traveling mechanism or a crawler type traveling mechanism, the operating unit 11 and the power source 12 of the traveling mechanism are positioned on the upper portion of the chassis 13, one side of the chassis 13 is connected with the connecting seat 14 and the jacking cylinder 15, and the connecting seat 14 is connected with the conveying frame 31 of the conveying system 3 through a pin shaft. Simple structure, during the use, running gear 1's wheel or track are located the both sides of the open channel slot of digging, and chassis 13 is located the open channel slot upper portion of digging.
Preferably, the dumping mechanism 2, the conveying system 3, the lifting mechanism 4, the swing drive 5 and the digging mechanism 6 are electrically connected with the power source 12.
Preferably, the power source 12 includes an engine, a power supply, a pneumatic pump, a hydraulic pump, and auxiliary equipment, and the lift cylinder 15 is connected to an oil pressure loop of the hydraulic pump.
Preferably, before excavation, the jacking cylinder 15 moves downwards to drive the conveying system 3 to rotate around the connecting seat 14, and the conveying system 3 drives the excavating mechanism 6 to descend so that the excavating knife 63 is in contact with the ground.
Preferably, during initial excavation, the jacking cylinder 15 always pulls the conveying system 3 downwards to enable the digging cutter 63 to form a certain pressure with the ground, and the digging cutter 63 stops when the digging cutter 63 descends to the set depth of the open channel trench excavation, and at the moment, the supporting wheels 64 are in rolling contact with the ground.
In a preferable scheme, the dumping mechanism 2 comprises a dumping oil cylinder 22 connected with one end of the bottom of the muck box 21, and the other end of the bottom of the muck box 21 is connected with a chassis 13 of the traveling mechanism 1 through a pin shaft. The dumping oil cylinder 22 drives one end of the muck box 21 to move upwards to dump muck to one side of the chassis 13 when the dumping oil cylinder is used, and the muck is dumped into a hopper of a transport vehicle which synchronously travels with the traveling mechanism 1 to be transported away.
In a preferred embodiment, the conveying system 3 is a belt conveyor, and one end of the conveying frame 31 is connected to the rotary drive 5. Simple structure, during the use, conveying system 3 shifts the dregs on the conveyer belt to in dregs case 21.
Preferably, the belt conveyor comprises a conveying belt matched with the driving shaft and the driven shaft, and a conveying motor connected with the driving shaft and driving the driving shaft to drive the conveying belt and the driven shaft to rotate.
Preferably, set up the trough of belt on the conveyer belt, increase the frictional force with the dregs, avoid skidding the cause of dropping at the transport process dregs.
In a preferred embodiment, the lifting mechanism 4 is a spiral lifting mechanism, the discharge hopper 42 at the upper end is connected with the rotary drive 5, and the feed hopper 41 is connected with the frame 61 of the digging mechanism 6. The structure is simple, when in use, the lifting motor of the lifting mechanism 4 drives the screw shaft to rotate so as to lift the slag soil in the feed hopper 41 upwards and discharge the slag soil from the discharge hopper 42 to the conveying belt of the conveying system 3.
In a preferred embodiment, the rotary support 51 of the rotary drive 5 is connected to the discharge hopper 42 at one end and to the conveying frame 31 at the other end. The structure is simple, when the device is used, the rotary motor of the rotary drive 5 drives the rotary support 51 to rotate, and when the rotary support 51 rotates, the frame 61 of the excavating mechanism 6 is driven to rotate to adjust the direction of the roller 62, so that the roller 62 faces the excavating direction of the open channel groove.
In a preferred embodiment, the digging mechanism 6 includes a roller 62 engaged with the frame 61, and a digging blade 63 connected to the roller 62. The structure is simple, when the device is used, the roller 62 rotates to drive the digging cutter 63 to synchronously rotate, and when the digging cutter 63 rotates, soil is dug and dregs are thrown into the feed hopper 41.
Preferably, the digging motor of the digging mechanism 6 is located within the roller 62, the output end of the digging motor is engaged with the frame 61 through the roller 62, the roller 62 is connected to the output end of the digging motor, and the digging motor drives the roller 62 to rotate.
Preferably, the digging cutter 63 is a concave digging bucket, and the cutter edge is tilted upwards and positioned on the cutter edge and is provided with cutter teeth.
Preferably, a plurality of digging knives 63 are annularly and staggeredly arranged on the roller 62.
Support wheels 64 are provided on both sides of the frame 61. The structure is simple, when the digging cutter 63 is used, after the digging cutter is deeply inserted into the open channel groove and reaches the set digging depth, the supporting wheels 64 are in rolling contact with the ground, the digging depth is restrained, and the depth of the channel is kept consistent.
When the continuous operation device for channel construction is installed and used, the conveying system 3 is connected with the chassis 13 of the travelling mechanism 1, the dumping mechanism 2 is positioned on the chassis 13, the lifting mechanism 4 is connected with the conveying system 3 and the excavating mechanism 6, the excavating mechanism 6 rolls and excavates soil and throws the soil into the feed hopper 41 when the travelling mechanism 1 travels, the lifting mechanism 4 transfers the soil to the conveying belt of the conveying system 3, the conveying system 3 transfers the soil to the dumping mechanism 2, the dumping mechanism 2 dumps the soil into the hopper of the transport vehicle which travels synchronously with the travelling mechanism 1 to transport the soil, the continuous rolling radial tunneling and excavation is carried out, the soil is continuously discharged, the construction efficiency is high, the adaptability is good, and the operation is simple and convenient.
When the device is used, wheels or crawler belts of the travelling mechanism 1 are positioned on two sides of the excavated open channel groove, and the chassis 13 is positioned on the upper part of the excavated open channel groove.
When the dumping device is used, the dumping oil cylinder 22 drives one end of the muck box 21 to move upwards, so that muck is dumped to one side of the chassis 13 and is transported away in a hopper of a transport vehicle which travels synchronously with the traveling mechanism 1.
When in use, the conveying system 3 transfers the dregs on the conveying belt into the dregs box 21.
When in use, the lifting motor of the lifting mechanism 4 drives the screw shaft to rotate so as to lift the slag soil in the feed hopper 41 upwards and discharge the slag soil from the discharge hopper 42 to the conveying belt of the conveying system 3.
When the device is used, the rotary motor of the rotary drive 5 drives the rotary support 51 to rotate, and the rotary support 51 drives the frame 61 of the excavating mechanism 6 to rotate to adjust the direction of the roller 62 when rotating, so that the roller 62 faces the excavating direction of the open channel groove.
When the device is used, the roller 62 rotates to drive the digging cutter 63 to synchronously rotate, and when the digging cutter 63 rotates, soil is dug and dregs are thrown into the feed hopper 41.
When the excavating tool 63 is used, after the excavating tool 63 penetrates into the open channel groove and reaches the set excavating depth, the supporting wheels 64 are in rolling contact with the ground to restrict the excavating depth, so that the depth of the channel is kept consistent.
The above embodiments are merely preferred technical solutions of the present invention, and should not be considered as limitations of the present invention, and the features in the embodiments and the examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be defined by the claims and the technical solutions described in the claims, including the technical features of the equivalent alternatives as the protection scope. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.

Claims (8)

1. A continuous operation device for channel construction is characterized in that: the device comprises a traveling mechanism (1), a dumping mechanism (2), a conveying system (3), a lifting mechanism (4), a rotary drive (5) and an excavating mechanism (6); the connecting seat (14) and the jacking oil cylinder (15) of the travelling mechanism (1) are connected with the conveying system (3), the dumping mechanism (2) is connected with the chassis (13) of the travelling mechanism (1), the lifting mechanism (4) is connected with the rack (61) of the excavating mechanism (6), and the rotary drive (5) is connected with the conveying system (3) and the lifting mechanism (4); the digging mechanism (6) rolls to dig, and the lifting mechanism (4), the conveying system (3) and the dumping mechanism (2) discharge materials continuously.
2. The continuous channel construction equipment as claimed in claim 1, wherein: the running mechanism (1) is a wheel type running mechanism or a crawler running mechanism, an operation unit (11) and a power source (12) of the running mechanism are positioned on the upper portion of a chassis (13), one side of the running mechanism and the chassis (13) is connected with a connecting seat (14) and a jacking oil cylinder (15), and the connecting seat (14) is connected with a conveying frame (31) of the conveying system (3) through a pin shaft.
3. The continuous channel construction equipment as claimed in claim 1, wherein: the dumping mechanism (2) comprises a dumping oil cylinder (22) connected with one end of the bottom of the residue soil box (21), and the other end of the bottom of the residue soil box (21) is connected with a chassis (13) of the traveling mechanism (1) through a pin shaft.
4. The continuous channel construction equipment as claimed in claim 1, wherein: the conveying system (3) is a belt conveyor, and one end of the conveying frame (31) is connected with the rotary drive (5).
5. The continuous channel construction equipment as claimed in claim 1, wherein: the lifting mechanism (4) is a spiral lifting mechanism, a discharge hopper (42) positioned at the upper end is connected with the rotary drive (5), and a feed hopper (41) is connected with a frame (61) of the excavating mechanism (6).
6. The continuous channel construction equipment as claimed in claim 1, wherein: one end of a rotary support (51) of the rotary drive (5) is connected with the discharge hopper (42), and the other end of the rotary support is connected with the conveying frame (31).
7. The continuous channel construction equipment as claimed in claim 1, wherein: the digging mechanism (6) comprises a roller (62) matched with the frame (61) and a digging cutter (63) connected with the roller (62).
8. The channel construction continuous operation apparatus as claimed in claim 7, wherein: supporting wheels (64) are arranged on two sides of the frame (61).
CN202120199497.XU 2021-01-25 2021-01-25 Continuous operation device for channel construction Active CN214657338U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202120199497.XU CN214657338U (en) 2021-01-25 2021-01-25 Continuous operation device for channel construction
PCT/CN2022/073341 WO2022156790A1 (en) 2021-01-25 2022-01-23 Channel construction continuous operation device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120199497.XU CN214657338U (en) 2021-01-25 2021-01-25 Continuous operation device for channel construction

Publications (1)

Publication Number Publication Date
CN214657338U true CN214657338U (en) 2021-11-09

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CN202120199497.XU Active CN214657338U (en) 2021-01-25 2021-01-25 Continuous operation device for channel construction

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112814061A (en) * 2021-01-25 2021-05-18 三峡国际能源投资集团有限公司 Continuous operation device and method for channel construction
CN114855902A (en) * 2022-05-19 2022-08-05 徐岩 Crawler walking type soil and stone separator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112814061A (en) * 2021-01-25 2021-05-18 三峡国际能源投资集团有限公司 Continuous operation device and method for channel construction
CN114855902A (en) * 2022-05-19 2022-08-05 徐岩 Crawler walking type soil and stone separator
CN114855902B (en) * 2022-05-19 2023-12-15 徐岩 Crawler walking type soil-stone separator

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