CN214651222U

CN214651222U - Carbon material chain trigger with emergent function

Info

Publication number: CN214651222U
Application number: CN202022924182.5U
Authority: CN
Inventors: 刘红波; 张国柱; 陈永涛; 路艳慧; 王学登; 赵文超
Original assignee: Chlor Alkali Branch Of Inner Mongolia Erdos Electric Power Metallurgy Group Co ltd
Current assignee: Chlor Alkali Branch Of Inner Mongolia Erdos Electric Power Metallurgy Group Co ltd
Priority date: 2020-12-09
Filing date: 2020-12-09
Publication date: 2021-11-09
Anticipated expiration: 2030-12-09

Abstract

The utility model discloses a carbon material chain plate machine with emergency function, which comprises a left support plate, a right support plate, a stepping motor, a reducer and a chain plate, wherein the left support plate and the right support plate are connected through a support column; supporting seats are uniformly arranged on the side walls of the left supporting plate and the right supporting plate; the supporting seat comprises a horizontal cross beam and vertical beams, the vertical beams are vertically arranged at two ends of the cross beam, and the upper ends of the vertical beams are respectively fixed with the left supporting plate and the right supporting plate; the two ends of the lower side of the cross beam are in threaded fit with the base; one side of the left support plate and one side of the right support plate are rotatably connected with a driving shaft; one end of the driving shaft penetrates through the right support plate to be connected with the output end of the speed reducer, and the input end of the speed reducer is connected with the stepping motor; the other end of the driving shaft penetrates through the left support plate and is connected with the detection gear key; a monitoring alarm device is arranged on the left support plate; the device monitors the normal operation of a belt system by arranging the laser sensor; and when the abnormity occurs, the alarm is given to avoid causing larger loss.

Description

Carbon material chain trigger with emergent function

Technical Field

The utility model relates to a carbide production transmission equipment field, concretely relates to carbon material chain trigger with emergent function.

Background

The carbide slag is industrial waste slag generated after hydrolysis of calcium carbide in the production process of PVC by a calcium carbide method. The main component of the carbide slag is Ca (OH)2, the CaO content of the chemical component is as high as 60 percent, about 80 percent of carbide slag particles are between 10 and 15um, the viscosity is high, and the fluidity is poor; the high-grade and high-quality cement can be produced by using the carbide slag, the aim of completely digesting and utilizing industrial waste slag can be achieved, a large amount of limestone mineral resources can be saved, the emission of CO2 gas is reduced, and an ecological industrial circular economy system developed by matching chemical industry, electric power industry and building material industry can be formed after the project is built.

The carbon material drying is a certain process in the production process, and a coke conveying workshop for carbon material drying mainly conveys coke by a belt conveyor and is provided with a large number of chain plate machines; in the production process, once the motor is damaged, the motor needs to be processed in time, and if the motor is not found in time, the motor is lost; based on the technical background, the inventor designs a carbon material chain plate machine with an emergency function, and the device monitors the normal operation of a belt system by arranging a laser sensor; and when the abnormity occurs, the alarm is given to avoid causing larger loss.

Disclosure of Invention

The utility model aims to provide a carbon material chain plate machine with an emergency function, which monitors the normal operation of a belt system by arranging a laser sensor; and when the abnormity occurs, the alarm is given to avoid causing larger loss.

The utility model adopts the technical scheme as follows: a carbon material chain plate machine with an emergency function comprises a left support plate, a right support plate, a stepping motor, a speed reducer and a chain plate, wherein the left support plate and the right support plate are connected through a support column; supporting seats are uniformly arranged on the side walls of the left supporting plate and the right supporting plate; the supporting seat comprises a horizontal cross beam and vertical beams, the vertical beams are vertically arranged at two ends of the cross beam, and the upper ends of the vertical beams are respectively fixed with the left supporting plate and the right supporting plate; the two ends of the lower side of the cross beam are in threaded fit with the base; one side of the left support plate and one side of the right support plate are rotatably connected with a driving shaft, and the other side of the left support plate and the other side of the right support plate are rotatably connected with a driven shaft; one end of the driving shaft penetrates through the right support plate to be connected with the output end of the speed reducer, and the input end of the speed reducer is connected with the stepping motor; the other end of the driving shaft penetrates through the left support plate and is connected with the detection gear key; a detachable guard plate is arranged on the outer side of the detection gear; a monitoring alarm device is arranged on the left support plate and comprises a control box laser sensor, a plc and an acousto-optic alarm; the plc and the audible and visual alarm are arranged in the control box; the laser sensor is fixed with the control box through the sensor mounting plate; the lens of the laser sensor is opposite to the detection gear; the driving shaft and the driven shaft are in keyed connection with a chain block chain wheel, the chain is in matched connection with the chain block chain wheel, a reinforcing block is welded on the upper end face of a vertical chain ring of the chain, and the upper side of the reinforcing block is fixed with the chain plate; the length of the reinforcing block is smaller than the length of a vertical chain ring of the chain, the width of the reinforcing block is equal to the diameter of the chain ring of the chain, and a fixing groove matched with the chain is formed in the lower end face of the reinforcing block; the chain is clamped and fixed in the fixing groove by welding.

Further, one side of the left support plate and one side of the right support plate are provided with chain plate cleaning devices, and each chain plate cleaning device comprises a first fixing plate, a second fixing plate, a connecting rod, a mounting roller and a cleaning brush; the first fixing plate is of a C-shaped structure, and one side of the first fixing plate is fixed with the left support plate and the right support plate through threads; the other side of the first fixing plate is provided with a connecting rod channel; two sides of the mounting roller are welded with the side wall of the second fixing plate; the second fixing plate is of an angle steel structure; a connecting rod is horizontally welded on the second fixing plate, and the connecting rod penetrates through the connecting rod channel to be fixed with the baffle; a compression spring penetrates through the connecting rod between the second fixing plate and the first fixing plate; the mounting roller is fixedly connected with a cleaning brush, and the cleaning brush is in contact with the chain plate; the first fixed plate downside is fixed with the mounting bracket, is equipped with in the mounting bracket and collects the box.

Preferably, the mounting roller is detachably and fixedly connected with the sweeping brush; the mounting roller is provided with a chute; one side of the cleaning brush is provided with a sliding block matched with the sliding groove; the sliding block is connected in the sliding groove in a sliding mode and fixes the installation roller and the cleaning brush.

The beneficial effects of the utility model reside in that: the device monitors the normal operation of a belt system by arranging the laser sensor; and when the abnormity occurs, the alarm is given to avoid causing larger loss.

Furthermore, the utility model discloses still possess following characteristics:

1. the detection of gear stepping can be detected by a laser sensor; if emergencies such as motor damage occur, an external power source can be directly transmitted to the detection gear, and power is transmitted to the chain plate through the detection gear, so that the continuous operation of the device can be ensured; and emergency situations are dealt with.

2. And one side of the left support plate and one side of the right support plate are provided with a chain plate cleaning device, so that impurities of the chain plate machine can be cleaned.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic diagram of the position of the stepping motor of the present invention.

Fig. 3 is a schematic view of the supporting seat structure of the present invention.

Fig. 4 is a schematic diagram of a chain plate structure.

Fig. 5 is a schematic view of a reinforcing block structure.

FIG. 6 is a schematic view of a sweeping brush.

Fig. 7 is a schematic view of the chute position.

Fig. 8 is a schematic view of the structure of the mounting frame.

In the figure: the device comprises a left support plate 1, a right support plate 2, a stepping motor 3, a speed reducer 4, a chain plate 5, a support column 6, a support seat 7, a cross beam 8, a vertical beam 9, a base 10, a driving shaft 11, a driven shaft 12, a detection gear 13, a sliding block 14, a control box 15, a laser sensor 16, an audible and visual alarm 17, a sensor mounting plate 18, a hoist chain wheel 19, a chain 20, a reinforcing block 21, a fixing groove 22, a first fixing plate 23, a second fixing plate 24, a connecting rod 25, a mounting roller 26, a cleaning hairbrush 27, a connecting rod channel 28, a baffle 29, a compression spring 30, a mounting frame 31, a collection box 32 and a sliding groove 33.

Detailed Description

In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings, which are only used for illustrating the technical solutions of the present invention and are not limited.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other; the specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be further described in detail with reference to fig. 1 to 8, and a carbon material chain plate machine with emergency function has the following principle structure.

A carbon chain plate machine with an emergency function comprises a left support plate 1, a right support plate 2, a stepping motor 3, a speed reducer 4 and a chain plate 5, wherein the left support plate 1 and the right support plate 2 are connected through a support column 6; the support column 6 has a supporting function on the chain plate 5; the side walls of the left support plate 1 and the right support plate 2 are uniformly provided with supporting seats 7; the supporting seat 7 comprises a horizontal cross beam 8 and vertical beams 9, the vertical beams 9 are vertically arranged at two ends of the cross beam 8, and the upper ends of the vertical beams 9 are respectively fixed with the left supporting plate 1 and the right supporting plate 2; two ends of the lower side of the cross beam 8 are in threaded fit with a base 10; the base 10 is in threaded fit with the cross beam 8 and can be adjusted on uneven ground; one sides of the left support plate 1 and the right support plate 2 are rotatably connected with a driving shaft 11, and the other sides of the left support plate 1 and the right support plate 2 are rotatably connected with a driven shaft 12; one end of the driving shaft 11 penetrates through the right support plate 2 to be connected with the output end of the speed reducer 4, and the input end of the speed reducer 4 is connected with the stepping motor 3; after the stepping motor 3 is decelerated by the reducer 4, the driving shaft 11 is driven to rotate, and power is further provided; the other end of the driving shaft 11 penetrates through the left support plate 1 and is in key connection with the detection gear 13; a detachable guard plate is arranged on the outer side of the detection gear 13; the guard plate can prevent the detection gear 13 from being exposed to the outside; the guard plate is arranged into a detachable structure so as to directly transmit an external power source to the detection gear 13 when abnormality occurs, and the power is transmitted to the chain plate 5 through the detection gear 13, so that the continuous operation of the device can be ensured; handling emergency situations; a monitoring alarm device is arranged on the left support plate 1, and comprises a control box 15, a laser sensor 16, a plc and an acousto-optic alarm 17, and certainly, the monitoring alarm device also comprises other necessary components such as a power supply, a switch and the like; the plc and the audible and visual alarm 17 are arranged in the control box 15; the laser sensor 16 is fixed with the control box 15 through a sensor mounting plate 18; the lens of the laser sensor 16 is just opposite to the detection gear 13; the laser sensor 16 detects a periodically changing signal through the detection gear 13; monitoring the normal operation of the device; when an abnormal condition occurs; detecting that the gear 13 stops rotating, the laser sensor 16 does not detect a periodically changed signal, and the plc controls the alarm 17 to give an alarm; the driving shaft 11 and the driven shaft 12 are in key connection with a chain block chain wheel 19, a chain 20 is in matched connection with the chain block chain wheel 19, a reinforcing block 21 is welded on the upper end face of a vertical chain ring of the chain 20, and the upper side of the reinforcing block 21 is fixed with the chain plate 5; the length of the reinforcing block 21 is smaller than the length of a vertical chain ring of the chain 20, the width of the reinforcing block 21 is equal to the diameter of the chain ring of the chain 20, and a fixing groove 22 matched with the chain 20 is formed in the lower end face of the reinforcing block 21; the chain 20 is clamped in the fixing groove 22 and is welded and fixed; the link plates 5 are annularly arranged along the left support plate 1 and the right support plate 2.

In the application, one side of the left support plate 1 and the right support plate 2 is provided with a chain plate cleaning device, and the chain plate cleaning device comprises a first fixing plate 23, a second fixing plate 24, a connecting rod 25, a mounting roller 26 and a cleaning brush 27; the first fixing plate 23 is of a C-shaped structure, and one side of the first fixing plate 23 is fixed with the left support plate 1 and the right support plate 2 through threads; the other side of the first fixing plate 23 is provided with a connecting rod channel 28; both sides of the mounting roller 26 are welded with the side wall of the second fixing plate 24; the second fixing plate 24 is of an angle steel structure; a connecting rod 25 is horizontally welded on the second fixing plate 24, and the connecting rod 25 passes through a connecting rod channel 28 and is fixed with a baffle plate 29; a compression spring 30 is penetrated on the connecting rod 25 between the second fixing plate 24 and the first fixing plate 23; a cleaning brush 27 is fixedly connected to the mounting roller 26, and the cleaning brush 27 is in contact with the chain plate 5; the lower side of the first fixing plate 23 is fixed with a mounting frame 31, and a collecting box 32 is arranged in the mounting frame 31; because the compression spring 30 is penetrated on the connecting rod 25 between the second fixing plate 24 and the first fixing plate 23, the link plate 5 can be self-adaptively pressed, and the cleaning effect is increased; the collection box 32 is used to collect impurities.

Considering that the cleaning brush 27 is easily damaged, the mounting roller 26 is detachably and fixedly connected with the cleaning brush 27; the mounting roller 26 is provided with a chute 33; one side of the cleaning brush 27 is provided with a slide block 14 matched with the chute 33; the slide block 14 is connected in the slide groove 33 in a sliding way to fix the installation roller 26 and the cleaning brush 27; the cleaning brush 27 is detachably fixed to the mounting roller 26, and is easily replaced.

Although the present invention has been described in detail with reference to the foregoing examples, it will be apparent to those skilled in the art that various changes and modifications can be made in the embodiments described above, or equivalent changes and modifications can be made to some of the technical features of the embodiments described above, and any changes, equivalents, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a carbon material link plate machine with emergent function, includes left extension board, right extension board, step motor, reduction gear and link joint, its characterized in that: the left support plate and the right support plate are connected through a support column; supporting seats are uniformly arranged on the side walls of the left supporting plate and the right supporting plate; the supporting seat comprises a horizontal cross beam and vertical beams, the vertical beams are vertically arranged at two ends of the cross beam, and the upper ends of the vertical beams are respectively fixed with the left supporting plate and the right supporting plate; the two ends of the lower side of the cross beam are in threaded fit with the base; one side of the left support plate and one side of the right support plate are rotatably connected with a driving shaft, and the other side of the left support plate and the other side of the right support plate are rotatably connected with a driven shaft; one end of the driving shaft penetrates through the right support plate to be connected with the output end of the speed reducer, and the input end of the speed reducer is connected with the stepping motor; the other end of the driving shaft penetrates through the left support plate and is connected with the detection gear key; a monitoring alarm device is arranged on the left support plate and comprises a control box laser sensor, a plc and an acousto-optic alarm; the plc and the audible and visual alarm are arranged in the control box; the laser sensor is fixed with the control box through the sensor mounting plate; the lens of the laser sensor is opposite to the detection gear; the chain block chain wheel is connected with the driving shaft and the driven shaft in a keyed mode, the chain is connected with the chain block chain wheel in a matched mode, a reinforcing block is welded to the upper end face of a vertical chain ring of the chain, and the upper side of the reinforcing block is fixed to the chain plate.

2. The carbon material chain plate machine with the emergency function as claimed in claim 1, wherein: the length of the reinforcing block is smaller than the length of a vertical chain ring of the chain, the width of the reinforcing block is equal to the diameter of the chain ring of the chain, and a fixing groove matched with the chain is formed in the lower end face of the reinforcing block; the chain is clamped and fixed in the fixing groove by welding.

3. The carbon material chain plate machine with the emergency function as claimed in claim 1, wherein: a chain plate cleaning device is arranged on one side of each of the left support plate and the right support plate and comprises a first fixing plate, a second fixing plate, a connecting rod, a mounting roller and a cleaning brush; the first fixing plate is of a C-shaped structure, and one side of the first fixing plate is fixed with the left support plate and the right support plate through threads; the other side of the first fixing plate is provided with a connecting rod channel; two sides of the mounting roller are welded with the side wall of the second fixing plate; the second fixing plate is of an angle steel structure; a connecting rod is horizontally welded on the second fixing plate, and the connecting rod penetrates through the connecting rod channel to be fixed with the baffle; a compression spring penetrates through the connecting rod between the second fixing plate and the first fixing plate; the mounting roller is fixedly connected with a cleaning brush, and the cleaning brush is in contact with the chain plate; the first fixed plate downside is fixed with the mounting bracket, is equipped with in the mounting bracket and collects the box.

4. The carbon material chain plate machine with the emergency function as claimed in claim 3, wherein: the mounting roller is detachably and fixedly connected with the cleaning brush; the mounting roller is provided with a chute; one side of the cleaning brush is provided with a sliding block matched with the sliding groove; the sliding block is connected in the sliding groove in a sliding mode and fixes the installation roller and the cleaning brush.

5. The carbon material chain plate machine with the emergency function as claimed in claim 1, wherein: the outside of the detection gear is provided with a detachable guard plate.