CN214640983U - Welding mechanism and welding equipment - Google Patents
Welding mechanism and welding equipment Download PDFInfo
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- CN214640983U CN214640983U CN202120640883.8U CN202120640883U CN214640983U CN 214640983 U CN214640983 U CN 214640983U CN 202120640883 U CN202120640883 U CN 202120640883U CN 214640983 U CN214640983 U CN 214640983U
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Abstract
The application provides a welding mechanism and welding equipment, wherein the welding mechanism comprises a fixed support and a plurality of welding assemblies, each welding assembly is fixed on the fixed support, each welding assembly respectively comprises a welding head and an energy converter connected with the welding head, and each welding assembly is distributed around an axis; and the driving assembly is configured to drive the fixed support to rotate so as to drive each welding assembly to rotate around the axis. The application provides a welding mechanism, because welding mechanism has set up a plurality of welding subassemblies to, every welding subassembly all has transducer and bonding tool, and each welding subassembly can work independently promptly. On the one hand, welding mechanism in this application can be used for welding a plurality of parts simultaneously, has promoted welding efficiency. On the other hand, welding mechanism in this application can also be used for using different welding assembly at same station for operating personnel need not change over the station when welding different shape size and welding parts's work piece, has promoted welding efficiency.
Description
Technical Field
The application belongs to the technical field of welding devices, and particularly relates to a welding mechanism and welding equipment.
Background
The ultrasonic welding machine is a special welding device applying ultrasonic technology, wherein an energy converter in the ultrasonic welding machine can convert electric energy into mechanical energy, high-frequency vibration of the order of tens of thousands of times per second is generated, and the vibration is transmitted to a welding area, so that the welding area generates local high temperature and is melted, and therefore, the workpiece is welded.
In the related art, an ultrasonic welding apparatus has a horn and a transducer connected to the horn. In the actual operation process, when the shape or property difference of each product to be welded is large, welding heads with different shapes need to be selected for welding. The welding apparatus in the related art has low welding efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the application is to provide a welding mechanism and welding equipment, can promote welding efficiency.
To achieve the above object, in one aspect of the present application, there is provided a welding mechanism including:
fixing a bracket;
the welding device comprises a plurality of welding assemblies, a fixing support and a welding head, wherein each welding assembly is fixed on the fixing support and comprises a welding head and a transducer connected with the welding head;
and the driving assembly is configured to drive the fixed support to rotate so as to drive each welding assembly to rotate around the axis.
In the above embodiment, since the welding mechanism is provided with a plurality of welding assemblies, each welding assembly has a transducer and a welding head, that is, each welding assembly can work independently. In one aspect, the welding mechanism of the present application can be used to weld multiple components simultaneously. The welding efficiency is improved. On the other hand, because drive assembly can drive each welding subassembly and rotate around an axis, welding mechanism in this application can also be used for using different welding subassemblies at same station to can be at the work piece of same station processing different sizes and different welding parts. The station does not need to be changed when the operators weld workpieces with different shapes, sizes and welding positions, and the welding efficiency is improved while the adaptability is stronger.
In a further embodiment of the application, each welding head comprises a welding wall, each welding wall being arranged away from the axis.
In the above-mentioned embodiment, treat and can realize welding operation after welding workpiece and welding wall contact, when the welding part deviates from with the axis of rotation, more conveniently treat welding workpiece and welding wall contact, promoted the convenience of operation.
In a further embodiment of the present application, the weld assemblies are arranged in a circular array about an axis;
the intervals between every two adjacent welding assemblies are equal along the circumferential direction around the axis.
In the embodiment, the welding assemblies are uniformly arranged, so that the fixed support can be conveniently processed and manufactured.
In a further embodiment of the present application, each welding assembly includes two transducers, each horn including opposing ends; in a welding assembly, two transducers are respectively connected to two ends of a welding head.
In the above embodiment, the welding assembly is provided with the two transducers, and the two transducers are respectively arranged at the two ends of the welding head, so that the mechanical energy received by the welding head can be increased, the problem of insufficient welding is effectively solved, and the welding reliability is improved. Is favorable for overcoming the steric hindrance defect during welding and welding workpieces with length, width, size and multiple layer thickness. And the structure that two transducers are respectively arranged at the two ends of the welding head is more beneficial to the superposition of the energy of the two transducers, and the energy loss is reduced.
In a further embodiment of the present application, both transducers of each weld stack are connected to a fixed support.
In the embodiment, the fixed support is connected with the two transducers, and energy generated by the two transducers can be more stably transmitted to the welding head positioned in the middle, so that the escape of the energy is reduced.
In a further embodiment of the present application, the fixing bracket includes:
the connecting shaft extends in a direction parallel to the axis, and the axis penetrates through the connecting shaft;
the first connecting plate comprises first connecting parts the number of which is the same as that of the welding assemblies, and each first connecting part is connected with one transducer of one welding assembly;
the second connecting plate comprises second connecting parts the same as the welding assemblies in number, and each second connecting part is connected with the other transducer of one welding assembly;
the first connecting plate and the second connecting plate are respectively connected to two shaft ends of the connecting shaft.
In the above embodiment, each welding assembly is arranged by the first connecting plate extending towards the second connecting plate, and the vibration directions of the welding assemblies are substantially consistent, so that energy does not generate interference if the welding assemblies work simultaneously, and the placing positions of the welding assemblies can be substantially similar if the welding assemblies work at the same station.
In a further embodiment of the application, each first connecting portion respectively comprises a first clamping arm and a second clamping arm arranged opposite to the first clamping arm, the first clamping arm and the second clamping arm jointly clamp the transducer, the wall surface of the first clamping arm facing the second clamping arm is a first wall surface, the wall surface of the second clamping arm facing the first clamping arm is a second wall surface, the first wall surface and the second wall surface are connected and combined to form a first arc-shaped wall surface, the central angle corresponding to the first arc-shaped wall surface is greater than one hundred eighty degrees, the first arc-shaped wall surface is provided with a plurality of first convex teeth, and the first convex teeth are arranged in a circumferential direction of the first arc-shaped wall surface;
each second connecting part comprises a third clamping arm and a fourth clamping arm arranged opposite to the third clamping arm, the third clamping arm and the fourth clamping arm clamp the transducer together, the wall surface of the third clamping arm facing the fourth clamping arm is a third wall surface, the wall surface of the fourth clamping arm facing the third clamping arm is a fourth wall surface, the third wall surface and the fourth wall surface are connected and combined to form a second arc-shaped wall surface, the central angle corresponding to the second arc-shaped wall surface is greater than one hundred eighty degrees, a plurality of second convex teeth are arranged on the second arc-shaped wall surface, and the second convex teeth are arranged along the circumferential direction of the second arc-shaped wall surface;
each first connecting portion further comprises a first threaded connecting piece, the first threaded connecting piece is in threaded connection with the first clamping arm and the second clamping arm respectively to adjust the distance between the first clamping arm and the second clamping arm, each second connecting portion further comprises a second threaded connecting piece, and the second threaded connecting pieces are in threaded connection with the third clamping arm and the fourth clamping arm respectively to adjust the distance between the third clamping arm and the fourth clamping arm.
In the above embodiment, the transducer is positioned by the convex teeth on the first connecting part or the second connecting part, so that the welding assembly and the fixed support are prevented from generating relative displacement during operation, and the connection is more stable. And fastening through threaded connection spare can make first connecting portion or second connecting portion can adapt the not transducer of equidimension, and the suitability is stronger.
In a further embodiment of the present application, the drive assembly comprises:
a drive motor;
the first conductive slip ring comprises a first slip ring stator and a first slip ring rotor, wherein a first wiring terminal is arranged on the first slip ring stator, a second wiring terminal is arranged on the first slip ring rotor, the first wiring terminal is electrically connected with the second wiring terminal, the first slip ring rotor is connected with a driving motor, and the first slip ring rotor is driven by the driving motor;
the second conductive slip ring comprises a second slip ring stator and a second slip ring rotor, the rotating axis of the second slip ring rotor is superposed with the rotating axis of the first slip ring rotor, a third wiring terminal is arranged on the second slip ring stator, a fourth wiring terminal is arranged on the second slip ring rotor, and the third wiring terminal is electrically connected with the fourth wiring terminal;
the first slip ring rotor is connected to one end, close to the first connecting plate, of the connecting shaft, the second slip ring rotor is connected to one end, close to the second connecting plate, of the connecting shaft, the transducer connected with the first connecting portion is electrically connected with the second connecting terminal, and the transducer connected with the second connecting portion is electrically connected with the fourth connecting terminal.
In the above embodiment, by adding the first conductive slip ring and the second conductive slip ring, and electrically connecting the second connection terminal to the transducer on the first connection board, and electrically connecting the fourth connection terminal to the transducer on the second connection board, when each welding assembly rotates at a larger angle, the wires connected to each transducer do not wind, and the overall failure rate of the welding mechanism is reduced.
In a further embodiment of the present application, the welding mechanism includes two welding assemblies, a first welding assembly including a first transducer and having an operating power at a first operating power, and a second welding assembly including a second transducer and having an operating power at a second operating power, the first operating power being greater than the second operating power.
In the above embodiment, in other words, the working powers of the transducers of at least two welding assemblies are different, so that each welding assembly can be used for welding one type of product, and the whole welding mechanism can simultaneously weld various different types of products, thereby improving the adaptability of the welding mechanism.
A second aspect of the present application also provides a welding apparatus comprising the welding mechanism of any of the embodiments described above.
The application provides a welding mechanism and welding equipment compares in the scheme among the correlation technique, has machining efficiency higher, advantage that the suitability is stronger.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a perspective view of a welding mechanism according to one embodiment of the present application;
FIG. 2 is an exploded view of a drive assembly according to one embodiment of the present application;
FIG. 3 is a perspective view of an assembled fixing bracket and welding assembly according to one embodiment of the present disclosure;
FIG. 4 is an exploded view of a mounting bracket and welding assembly according to one embodiment of the present application;
FIG. 5 is a perspective view of a mounting bracket according to an embodiment of the present application;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is an exploded view of a welding mechanism provided in accordance with an embodiment of the present application;
fig. 8 is an exploded view of a transducer and a horn according to one embodiment of the present application.
Wherein, in the figures, the respective reference numerals:
10. a welding mechanism; 100. a drive assembly; 110. a drive motor; 120. a first conductive slip ring; 121. a first slip ring stator; 1211. a first connection terminal; 122. a first slip ring rotor; 1221. a second connection terminal; 130. a second conductive slip ring; 131. a second slip ring stator; 1311 a third connection terminal; 132. a second slip ring rotor; 1321. a fourth connection terminal; 200. fixing a bracket; 210. a first connecting plate; 211. a first connection portion; 2111. a first clamp arm; 2112. a second clamp arm; 2113. a first curved wall surface; 2114. a first lobe; 220. a second connecting plate; 221. a second connecting portion; 230. a connecting shaft; 300. welding the assembly; 310. a fifth connection terminal; 320. locking the bolt; 330. briquetting; 340. a piezoelectric sheet; 350. an amplitude transformer; 360. a fastener; 370. a welding head; 371. the walls are welded.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
Referring to fig. 1-8, the welding mechanism 10 provided in the embodiment of the present application has advantages of high efficiency and strong adaptability compared to the welding mechanism in the related art. Specifically, the welding mechanism 10 in the present embodiment includes a fixed bracket 200, a plurality of (two or more) welding assemblies 300, and a driving assembly 100.
The fixing bracket 200 is used to fix each welding assembly 300, and the fixing bracket 200 is connected to the driving assembly 100 and driven by the driving assembly 100. The detailed structure of the fixing bracket 200 may be determined according to specific requirements, and it is only necessary to fix each welding assembly 300 and drive each welding assembly 300 to move under the driving of the driving assembly 100.
The number of the welding assemblies 300 is plural. For convenience of description, the number of the welding assemblies 300 is exemplified as three hereinafter. It should be noted that the number of the welding assemblies 300 is three, which is only one specific embodiment, and in other embodiments, the number of the welding assemblies 300 may be two or more than three. Three welding assemblies 300 are fixed to the fixing bracket 200. Each of the three welding assemblies 300 includes a horn 370 and a transducer coupled to the horn 370, with each welding assembly 300 being distributed about an axis. When the number of the welding sets 300 is plural, the configurations of the welding sets 300 may be the same or different. And the arrangement distance and the relative arrangement position of each welding assembly 300 with respect to the aforementioned axis may be the same or different.
In one particular embodiment, the transducer may include a fastener 360, a horn 350, a piezoelectric patch 340, a pressure block 330, and a lockbolt 320. The fastener 360 is connected at each end to the horn 350 and the horn 370. The fastener 360 is provided at both ends with threads adapted to the horn 350 and the horn 370, respectively. The locking bolt 320 penetrates through the middle part of the pressing block 330 and the middle part of the piezoelectric sheet 340 and is connected with the amplitude transformer 350, so that the pressing block 330 and the piezoelectric sheet 340 are installed on the amplitude transformer 350. The piezoelectric sheet 340 is used for generating ultrasonic vibration to realize conversion from electric energy to mechanical energy, the amplitude transformer 350 is used for transmitting and amplifying the amplitude of the ultrasonic vibration, and the pressing block 330 is used for fixing the piezoelectric sheet 340 and giving initial pretightening force to the piezoelectric sheet 340 to realize stable ultrasonic output.
The driving assembly 100 is connected to the fixing bracket 200 and configured to drive the fixing bracket 200 to rotate, thereby driving each welding assembly 300 to rotate around the axis. Since each welding assembly 300 is arranged around the axis, each welding assembly 300 rotates around the axis after the driving assembly 100 drives the fixing bracket 200 to rotate.
In this embodiment, since the welding mechanism 10 is provided with a plurality of welding assemblies 300, and each welding assembly 300 has a transducer and a welding head 370, each welding assembly 300 can work independently.
On the one hand, welding mechanism 10 in this application can be used for welding a plurality of parts simultaneously, has promoted welding efficiency. On the other hand, because drive assembly 100 can drive each welding subassembly 300 and rotate around aforementioned axis, welding mechanism 10 in this application can also be used for using different welding subassemblies 300 to carry out welding operation at same station to can be at the work piece of same station processing different sizes and different welding parts, need not change the station when making operating personnel weld the work piece of different shapes size and welding parts, still have higher suitability when having promoted welding efficiency.
In yet another aspect, since each welding assembly 300 of the present application has a transducer, only one welding assembly 300 of the present application may be operated, and the other welding assemblies 300 may not be operated, so that the welding mechanism 10 of the present application may also handle a scenario in which only a single product needs to be welded.
Each welding head 370 comprises a welding wall 371, respectively, and two or more products to be welded are brought into contact with the welding wall 371 or a part arranged on the welding wall 371 after piecing together, thereby obtaining mechanical energy. Obviously, the arrangement position of the welding wall 371 determines the welding position when the work to be welded is welded. Since each welding assembly 300 rotates about the aforementioned axis, in order to facilitate welding, in one embodiment, each welding wall 371 is disposed away from the axis. When the welding part deviates from the rotating axis, the welding workpiece is more conveniently contacted with the welding wall 371, and the convenience of operation is improved.
When the number of the welding assemblies 300 is plural, the arrangement distance and the relative arrangement position of each welding assembly 300 with respect to the aforementioned axis may be the same or different. However, for ease of machining, in one specific embodiment, each of the welding assemblies 300 is arranged in a circular array about the axis, and the spacing between each two adjacent welding assemblies 300 is equal along the circumference of the axis. In other words, the center of each weld stack 300 is equidistant from the aforementioned axis, and the center of each weld stack 300 is equidistant from the centers of adjacent weld stacks 300. For example, when the number of the welding assemblies 300 is three, the connecting lines of the centers of the three welding assemblies 300 form an equilateral triangle, and the axis passes through the center of the equilateral triangle. In the above embodiment, the welding assemblies 300 are uniformly arranged, which facilitates the manufacturing of the fixing bracket 200.
Each welding assembly 300 includes two transducers, the two transducers of each welding assembly 300 being disposed at opposite ends of a welding head 370 coupled thereto. Specifically, when the welding mechanism 10 has three welding assemblies 300, for a total of three welding heads 370 and six transducers, each welding assembly 300 has one welding head 370 and two transducers, with two transducers disposed at opposite ends of each welding head 370. Two transducers are arranged on each welding assembly 300, and the two transducers are respectively arranged at the two ends of the welding head 370, so that the mechanical energy received by the welding head 370 can be increased, the problem of insufficient welding is effectively solved, and the welding reliability is improved. And is also beneficial to overcoming the steric hindrance defect during welding and welding workpieces with length, width, large size and multiple layer thickness. Meanwhile, the structure that the two transducers are respectively arranged at the two ends of the welding head 370 is more beneficial to the superposition of the energy of the two transducers, and the energy loss is reduced.
The mounting bracket 200 may be coupled to any portion of the weld stack 300. when the weld stack 300 includes two transducers, in one embodiment, the mounting bracket 200 couples each of the two transducers of each weld stack 300. In this way, the energy generated by the two transducers can be more stably transferred to the centrally located bonding tool 370, reducing the escape of energy.
Specifically, the fixing bracket 200 may include a connecting shaft 230, a first connecting plate 210, and a second connecting plate 220. The connecting shaft 230 is arranged to extend in a direction parallel to the axis, and the axis passes through the connecting shaft 230. Further, the central axis of the connecting shaft 230 may coincide with the aforementioned axis. The first connection plate 210 includes the same number of first connections 211 as the welding assemblies 300, and each of the first connections 211 connects one of the transducers of one of the welding assemblies 300. The second connection plate 220 includes the same number of second connection portions 221 as the welding packs 300, and each of the second connection portions 221 is connected to another transducer of one welding pack 300. The first connecting plate 210 and the second connecting plate 220 are respectively connected to two opposite ends of the connecting shaft 230.
Illustratively, when the number of the welding assemblies 300 is three, the first connection plate 210 has three first connection portions 211, and the second connection plate 220 has three second connection portions 221. Each of the welding assemblies 300 has one end connected to one of the first connection parts 211 and the other end connected to one of the second connection parts 221. That is, each of the welding assemblies 300 is disposed to extend from one of the first connection portions 211 toward one of the second connection portions 221. It should be noted that the length of each welding assembly 300 may be parallel to the axis or may intersect the axis. Referring to FIG. 7, in one particular embodiment, the length of each weld stack 300 is oriented parallel to the length of the aforementioned axis. In the above embodiment, the vibration directions of the welding assemblies 300 are substantially consistent, so that energy does not generate interference if the welding assemblies 300 work at the same time, and the placement positions of the welding assemblies 300 can be substantially similar if the welding assemblies 300 work at the same station, thereby facilitating the assembly of the whole welding mechanism 10.
Referring to fig. 5-6, in a further embodiment of the present application, each first connection portion 211 includes a first clamping arm 2111 and a second clamping arm 2112 disposed opposite the first clamping arm 2111, respectively. The first 2111 and second 2112 clamp the transducer together. The wall surface of the first clamping arm 2111 facing the second clamping arm 2112 is a first wall surface, the wall surface of the second clamping arm 2112 facing the first clamping arm 2111 is a second wall surface, the first wall surface and the second wall surface are connected and combined to form a first arc-shaped wall surface 2113, the central angle corresponding to the first arc-shaped wall surface 2113 is greater than one hundred eighty degrees, a plurality of first convex teeth 2114 are arranged on the first arc-shaped wall surface 2113, and the first convex teeth 2114 are arranged along the circumferential direction of the first arc-shaped wall surface 2113.
Each first connection portion 211 further includes a first threaded connection (not shown) that is threadedly connected to the first and second clamping arms 2111 and 2112, respectively, to adjust the distance between the first and second clamping arms 2111 and 2112. In this embodiment, the transducer can be fixed and separated by adjusting the distance between the first holding arm 2111 and the second holding arm 2112. After the transducer is placed between the first clamping arm 2111 and the second clamping arm 2112, the first clamping arm 2111 and the second clamping arm 2112 are controlled to move towards each other by rotating the first threaded connection, so as to clamp the transducer. Because the first convex tooth 2114 is arranged on the first arc-shaped wall surface 2113, the relative displacement between the first arc-shaped wall surface and the first connecting part 211 in the working process of the transducer can be effectively prevented, and the connection is more stable. Moreover, fastening by a threaded connection may enable the first connection portion 211 to fit transducers of different sizes, with greater adaptability.
Each of the second connecting portions 221 includes a third clamp arm and a fourth clamp arm disposed opposite to the third clamp arm, respectively. The energy converter is jointly clamped by the third clamping arm and the fourth clamping arm, the wall surface of the third clamping arm facing the fourth clamping arm is a third wall surface, the wall surface of the fourth clamping arm facing the third clamping arm is a fourth wall surface, and the third wall surface and the fourth wall surface are connected and combined to form a second arc-shaped wall surface. The central angle that the second arc wall corresponds is greater than one hundred eighty degrees, is provided with a plurality of second dogteeth on the second arc wall, and each second dogtooth arranges along the circumference of second arc wall and arranges.
Each of the second connection portions 221 further includes a second screw connector (not shown in the drawings), which is respectively screw-connected to the third clamping arm and the fourth clamping arm to adjust a distance between the third clamping arm and the fourth clamping arm. In this embodiment, the distance between the third holding arm and the fourth holding arm is adjusted to fix and separate the transducer. After the transducer is placed between the third clamping arm and the fourth clamping arm, the third clamping arm and the fourth clamping arm are controlled to move towards the direction close to each other by rotating the second threaded connecting piece so as to clamp the transducer. Because the second convex teeth are arranged on the second arc-shaped wall surface, the relative displacement between the second arc-shaped wall surface and the second connecting part 221 in the working process of the transducer can be effectively prevented, and the connection is more stable. Moreover, fastening by a threaded connection may enable the second connection portion 221 to be adapted to transducers of different sizes, with greater adaptability.
The drive assembly 100 includes a drive motor 110. In one embodiment, the driving motor 110 can directly drive the fixing bracket 200 to rotate. In another embodiment, the driving motor 110 may drive the fixing bracket 200 to rotate through a transmission component. When the driving motor 110 drives the fixing bracket 200 to rotate through the transmission component, referring to fig. 2 and fig. 7, the driving assembly 100 further includes a coupler, a first conductive slip ring 120, and a second conductive slip ring 130.
The first conductive slip ring 120 includes a first slip ring stator 121 and a first slip ring rotor 122. First slip ring stator 121 is provided with a first connection terminal 1211, and first slip ring rotor 122 is provided with a second connection terminal 1221. The first connection terminal 1211 is electrically connected to the second connection terminal 1221, the first slip ring rotor 122 is connected to the driving motor 110, and the first slip ring rotor 122 is driven by the driving motor 110.
The second conductive slip ring 130 comprises a second slip ring stator 131 and a second slip ring rotor 132, the axis of rotation of the second slip ring rotor 132 coinciding with the axis of rotation of the first slip ring rotor 122. A third connection terminal 1311 is disposed on the second slip ring stator 131, a fourth connection terminal 1321 is disposed on the second slip ring rotor 132, and the third connection terminal 1311 is electrically connected to the fourth connection terminal 1321.
Here, the first slip ring rotor 122 is connected to one end of the connecting shaft 230 near the first connecting plate 210, and the second slip ring rotor 132 is connected to one end of the connecting shaft 230 near the second connecting plate 220. Each transducer has a fifth connection terminal 310, and the fifth connection terminal 310 is electrically connected to the second connection terminal 1221 or the fourth connection terminal 1321. The transducer connected to the first connection portion 211 is electrically connected to the second connection terminal 1221, and the transducer connected to the second connection portion 221 is electrically connected to the fourth connection terminal 1321.
In the above embodiment, by adding the first conductive slip ring 120 and the second conductive slip ring 130, and electrically connecting the second connection terminal 1221 with the transducer on the first connection board 210, and electrically connecting the fourth connection terminal 1321 with the transducer on the second connection board 220, when each welding assembly 300 rotates at a larger angle, the wires connected with each transducer do not wind, and the failure rate of the whole welding mechanism 10 is reduced.
In a further embodiment of the present application, the welding mechanism 10 includes two welding assemblies 300, the two welding assemblies 300 are a first welding assembly 300 and a second welding assembly 300, the first welding assembly 300 includes a first transducer having an operating power at a first operating power, the second welding assembly 300 includes a second transducer having an operating power at a second operating power, the first operating power being greater than the second operating power.
It should be noted that, although the welding mechanism 10 includes two welding assemblies 300 in the above description, the welding mechanism 10 may also include other welding assemblies 300, and when the welding mechanism 10 further includes other welding assemblies 300, the operating power of the transducer of the other welding assemblies 300 may be the same as or different from the operating power of the first welding assembly 300, the same as or different from the operating power of the second welding assembly 300, or different from the operating power of the first welding assembly 300 and the operating power of the second welding assembly 300. In particular, when the number of welding assemblies 300 of the welding mechanism 10 is greater than three, it is also possible that the operating power of all the welding assemblies 300 is different.
In other words, the transducers of at least two of the welding assemblies 300 of the present application are not operating at the same power. And shows that at least two welding means 10 can be operated at different operating powers. When the welding mechanism 10 includes only two welding assemblies 300, and both welding assemblies 300 include one transducer, the operating power of the transducers of the two welding assemblies 300 is not the same.
When the welding mechanism 10 includes only two welding assemblies 300, and both welding assemblies 300 include multiple transducers, the operating power of the transducers within each welding assembly 300 may or may not be the same. Each transducer of the two weld assemblies 300 may be the same or different. When the operating power of all the transducers of the two welding assemblies 300 is the same and the two welding assemblies 300 have the same number of transducers, the total operating power of the two welding assemblies 300 can be different by controlling the number of transducers to be turned on and off.
In one particular embodiment, the welding mechanism 10 includes three welding assemblies 300, each welding assembly 300 includes two transducers, the operating power of the two transducers within each welding assembly 300 is the same, and the operating power of the transducers of different welding assemblies 300 is different.
The transducers of at least two of the welding assemblies 300 have different operating powers so that each welding assembly 300 can be used to weld one type of product and the welding mechanism 10 as a whole can weld various types of products simultaneously, improving the adaptability of the welding mechanism.
The second aspect of the present application also provides a welding apparatus comprising the welding mechanism 10 of any of the embodiments described above.
It will be understood that when an element is referred to as being "secured to" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, when used in reference to an orientation or positional relationship shown in the drawings, are used merely to facilitate the description and simplify the description and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present application.
Furthermore, the appearances of the terms first and second, if any, are only for descriptive purposes and not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. A welding mechanism, comprising:
fixing a bracket;
the welding device comprises a fixed support, a plurality of welding assemblies and a plurality of control modules, wherein each welding assembly is fixed on the fixed support and comprises a welding head and a transducer connected with the welding head;
and the driving assembly is configured to drive the fixed support to rotate so as to drive each welding assembly to rotate around the axis.
2. The welding mechanism of claim 1, wherein:
each welding head comprises a welding wall, and each welding wall deviates from the axis.
3. The welding mechanism of claim 1, wherein:
each welding assembly is arranged in a circular array by taking the axis as a central axis;
and the intervals between every two adjacent welding assemblies are equal along the circumferential direction around the axis.
4. The welding mechanism of claim 1, wherein:
each of the welding assemblies comprises two of the transducers, and each of the welding heads comprises two opposite ends; in one welding assembly, the two transducers are respectively and correspondingly connected to the two ends of the welding head.
5. The welding mechanism of claim 4, wherein:
the two transducers of each weld assembly are connected to the fixed support.
6. The welding mechanism of claim 5, wherein the fixed bracket comprises:
the connecting shaft extends along a direction parallel to the axis, and the axis penetrates through the connecting shaft;
a first connection plate comprising a same number of first connections as the welding assemblies, each of the first connections connecting one of the transducers of one of the welding assemblies;
a second connecting plate comprising a same number of second connecting portions as the welding assemblies, each second connecting portion connecting another of the transducers of one of the welding assemblies;
the first connecting plate and the second connecting plate are respectively connected to two shaft ends of the connecting shaft.
7. The welding mechanism of claim 6, wherein:
each first connecting portion comprises a first clamping arm and a second clamping arm arranged opposite to the first clamping arm, the first clamping arm and the second clamping arm clamp the transducer together, the wall surface of the first clamping arm facing the second clamping arm is a first wall surface, the wall surface of the second clamping arm facing the first clamping arm is a second wall surface, the first wall surface and the second wall surface are connected and combined to form a first arc-shaped wall surface, the central angle corresponding to the first arc-shaped wall surface is greater than one hundred eighty degrees, a plurality of first convex teeth are arranged on the first arc-shaped wall surface, and the first convex teeth are arranged along the circumferential direction of the first arc-shaped wall surface;
each second connecting portion comprises a third clamping arm and a fourth clamping arm arranged opposite to the third clamping arm, the third clamping arm and the fourth clamping arm clamp the transducer together, the wall surface of the third clamping arm facing the fourth clamping arm is a third wall surface, the wall surface of the fourth clamping arm facing the third clamping arm is a fourth wall surface, the third wall surface and the fourth wall surface are connected and combined to form a second arc-shaped wall surface, the central angle corresponding to the second arc-shaped wall surface is greater than one hundred eighty degrees, a plurality of second convex teeth are arranged on the second arc-shaped wall surface, and the second convex teeth are arranged along the circumferential direction of the second arc-shaped wall surface;
each first connecting part further comprises a first threaded connecting piece, and the first threaded connecting pieces are respectively in threaded connection with the first clamping arms and the second clamping arms so as to adjust the distance between the first clamping arms and the second clamping arms; each second connecting portion still all includes second threaded connection spare, second threaded connection spare respectively in third centre gripping arm and fourth centre gripping arm threaded connection to adjust the distance between third centre gripping arm and the fourth centre gripping arm.
8. The welding mechanism of claim 6, wherein the drive assembly comprises:
a drive motor;
the first conductive slip ring comprises a first slip ring stator and a first slip ring rotor, wherein a first wiring terminal is arranged on the first slip ring stator, a second wiring terminal is arranged on the first slip ring rotor, the first wiring terminal is electrically connected with the second wiring terminal, the first slip ring rotor is connected with the driving motor, and the first slip ring rotor is driven by the driving motor;
the second conductive slip ring comprises a second slip ring stator and a second slip ring rotor, the rotating axis of the second slip ring rotor is superposed with the rotating axis of the first slip ring rotor, a third wiring terminal is arranged on the second slip ring stator, a fourth wiring terminal is arranged on the second slip ring rotor, and the third wiring terminal is electrically connected with the fourth wiring terminal;
the first slip ring rotor is connected to one end, close to the first connecting plate, of the connecting shaft, the second slip ring rotor is connected to one end, close to the second connecting plate, of the connecting shaft, the transducer and the second connecting terminal are electrically connected, and the transducer and the fourth connecting terminal are electrically connected, wherein the transducer and the second connecting terminal are connected with the first connecting portion.
9. The welding mechanism of claim 1, wherein:
the welding mechanism comprises two welding assemblies, namely a first welding assembly and a second welding assembly, the first welding assembly comprises a first energy converter, the running power of the first energy converter is first working power, the second welding assembly comprises a second energy converter, the running power of the second energy converter is second working power, and the first working power is greater than the second working power.
10. A welding apparatus comprising the welding mechanism of any one of claims 1-9.
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CN202120640883.8U CN214640983U (en) | 2021-03-26 | 2021-03-26 | Welding mechanism and welding equipment |
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CN202120640883.8U CN214640983U (en) | 2021-03-26 | 2021-03-26 | Welding mechanism and welding equipment |
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