CN214638333U - Quick sorting mechanism for defective bearings with different defects - Google Patents
Quick sorting mechanism for defective bearings with different defects Download PDFInfo
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- CN214638333U CN214638333U CN202022548292.6U CN202022548292U CN214638333U CN 214638333 U CN214638333 U CN 214638333U CN 202022548292 U CN202022548292 U CN 202022548292U CN 214638333 U CN214638333 U CN 214638333U
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Abstract
The utility model relates to a quick sorting mechanism of different defect substandard product bearings, including the transfer tape main part, the front end of conveyer belt main part sets up first conveying mechanism and second conveying mechanism, and the side of its characterized in that main belt is provided with scanning device and can pivoted guiding mechanism, and scanning device scans behind the substandard product bearing and through the work of control guiding mechanism, carries the substandard product bearing of different grade type respectively to in first conveying mechanism or the second conveying mechanism. Through this sorting mechanism, can be with the fast accurate separation of the substandard product bearing of various defects to in the different collection boxes of packing into. Then according to the number of the bearings with different defects and the defect conditions, the production line and equipment can be analyzed for reasons of defects, the improvement can be carried out, the qualification rate of products can be improved, and meanwhile, the sorting efficiency of traditional manual sorting is improved.
Description
Technical Field
The utility model relates to a bearing detects screening technical field, specifically is a quick sorting mechanism of different defect substandard product bearings.
Background
At the present stage, the bearing production and processing are more and more intelligent, and a series of process steps such as processing, detection, screening and the like are integrated on a production line.
In the automatic bearing detection process, when defective bearings are detected, the defective bearings are marked by the device, and good bearings are separated by the screening mechanism. However, the inferior-quality products with different defects are often conveyed to the same collecting box, and when the defects of the production process are analyzed, manual screening is often needed to distinguish the inferior-quality products caused by different problems, and data are analyzed to improve the production process and the production equipment thereof.
SUMMERY OF THE UTILITY MODEL
The utility model relates to a can be with the mechanism that different defect substandard product bearings were selected separately fast.
In order to solve the technical problem existing in the above, the utility model discloses a following scheme:
a quick sorting mechanism for defective bearings with different defects comprises a main conveyor belt, wherein a conveying mechanism is arranged at the front end of the main conveyor belt and comprises a first conveying mechanism and a second conveying mechanism, and the quick sorting mechanism is characterized in that a scanning device and a rotatable guide mechanism are arranged on the side edge of the main conveyor belt, the guide mechanism comprises a guide plate and a guide air rod, one end of the guide plate is hinged to a shell of the main conveyor belt, the other end of the guide plate is fixedly connected with the telescopic end of the guide air rod, the guide plate comprises a first guide plate and a second guide plate, the guide air rod comprises a first guide air rod and a second guide air rod, the first guide air rod is connected with the first guide plate, the second guide air rod is connected with the second guide plate, and the first guide plate and the second guide plate are arranged on two sides of the main conveyor belt, and after scanning the defective bearings, the scanning device controls the first guide air rod or the second guide air rod to work, and then conveys the defective bearings of different types to the first conveying mechanism or the second conveying mechanism respectively.
The quick sorting mechanism for defective bearings with different defects is characterized in that the first conveying mechanism and the second conveying mechanism are identical in structure.
The quick sorting mechanism for the defective bearings with different defects is characterized in that the conveying mechanism comprises a first conveying belt, a baffle is arranged at the front end of the first conveying belt in the conveying direction, and a first sensor used for sensing the position of a bearing is arranged on the baffle.
The quick sorting mechanism for defective bearings with different defects is characterized in that a first air rod is arranged on the side edge of the front end of the first conveyor belt in the conveying direction and used for moving the bearings out of the first conveyor belt.
The quick sorting mechanism for the defective bearings with different defects is characterized in that the conveying mechanism further comprises a second conveying belt, and the feeding end of the second conveying belt is arranged on one side of the first conveying belt and used for receiving the bearings pushed out by the first air rod.
The quick sorting mechanism for defective bearings with different defects is characterized in that a baffle is arranged at the front end of the conveying direction of the second conveying belt, a second sensor is arranged on the baffle, and a second air rod is arranged on the side edge of the front end of the conveying direction of the second conveying belt.
The quick sorting mechanism for defective bearings with different defects is characterized in that a platform is arranged in the advancing direction of a telescopic rod of a second air rod, and the second air rod conveys the bearings onto the platform from a second conveying belt.
The rapid sorting mechanism for defective bearings with different defects is characterized in that the conveying mechanism comprises a third conveying belt, and the feeding end of the third conveying belt is arranged on the platform;
the side wall of the platform is provided with a baffle, the baffle is provided with a third sensor, the side edge of the platform is also provided with a third air rod, the third air rod is arranged in the conveying direction of the third conveyor belt, and the advancing direction of the telescopic end of the third air rod is the same as the conveying direction of the third conveyor belt bearing.
The rapid sorting mechanism for defective bearings with different defects is characterized in that a driving wheel of a main conveyor belt is connected with a motor, and a speed reducer and/or a speed changing box can be arranged between the motor and the driving wheel;
the driving wheel of the first conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel;
the driving wheel of the second conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel;
and a driving wheel of the third conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel.
The quick sorting mechanism for defective bearings with different defects is characterized in that a plurality of groups of conveying mechanisms are arranged, and the discharge end of each conveying mechanism is provided with another group of conveying mechanisms.
This quick sorting mechanism of inferior quality bearing of different defects has following beneficial effect:
through this sorting mechanism, can be with the fast accurate separation of the substandard product bearing of various defects to in the different collection boxes of packing into. Then according to the number of the bearings with different defects and the defect conditions, the production line and equipment can be analyzed for reasons of defects, the improvement can be carried out, the qualification rate of products can be improved, and meanwhile, the sorting efficiency of traditional manual sorting is improved.
Drawings
FIG. 1: the structure schematic diagram of the rapid sorting mechanism of the defective bearings with different defects of the utility model is shown;
FIG. 2: the utility model discloses a gas pole and sensor installation schematic diagram;
FIG. 3: the utility model discloses main conveyer belt's structural schematic.
Description of reference numerals:
1, a main conveyor belt; 11 a scanning device; 12 a first guide plate; 13 a first guide air rod; 14 a second guide plate; 15 a second guide air rod; 2 a first conveying mechanism; 3 a second conveying mechanism; 4, a motor; 51 a first gas lever; 52 a second gas lever; 53 third gas lever; 61 a first sensor; 62 a second sensor; 63 a third sensor; 71 a first conveyor belt; 72 a second conveyor belt; 73 a third conveyor belt; and 8, a platform.
Detailed Description
The following detailed description will be made in conjunction with the accompanying drawings to make the technical solution of the present invention easier to understand and master.
With reference to fig. 1 to 3, the quick sorting mechanism for defective bearings with different defects comprises a main conveyor belt 1, wherein a conveying mechanism is arranged at the front end of the main conveyor belt 1 in the conveying direction and comprises a first conveying mechanism 2 and a second conveying mechanism 3, and the first conveying mechanism 2 and the second conveying mechanism 3 are identical in structure.
The conveying mechanism comprises a first conveying belt 71, a baffle is arranged at the front end of the first conveying belt 71 in the conveying direction, a first sensor 61 is arranged on the baffle, and a first air rod 51 is arranged on the side edge of the front end of the first conveying belt 71 in the conveying direction.
The conveying mechanism further comprises a second conveying belt 72, and the feeding end of the second conveying belt 72 is arranged on one side of the first conveying belt 71 and is arranged in the advancing direction of the telescopic rod of the first air rod 51. A baffle is arranged at the front end of the second conveyor belt 72 in the conveying direction, the second sensor 62 is arranged on the baffle, and the second air rod 52 is arranged on the side edge of the front end of the second conveyor belt 72 in the conveying direction. The telescopic rod of the second air rod 52 is provided with a platform 8 in the advancing direction.
The conveying mechanism further comprises a third conveyor belt 73, the feed end of the third conveyor belt 73 being arranged on said platform 8. And a baffle is arranged on the side wall of the platform 8, and a third sensor 63 is arranged on the baffle. And a third air rod 53 is further arranged on the side edge of the platform 8, the third air rod 53 is arranged in the conveying direction of the third conveyor belt 73, and the advancing direction of the telescopic end of the third air rod is the same as the conveying direction of the bearing of the third conveyor belt 73.
The side of the main conveyor belt 1 is provided with a scanning device 11 and a rotatable guide mechanism. The guide mechanism comprises a guide plate and a guide gas rod, wherein one end of the guide plate is hinged to the side shell of the main conveyor belt 1, and the telescopic end of the guide gas rod is fixedly connected to the other end of the guide plate. The deflector comprises a first deflector 12 and a second deflector 14, the guiding air rod comprises a first guiding air rod 13 and a second guiding air rod 15, the first guiding air rod 13 is connected with the first deflector 12, and the second guiding air rod 15 is connected with the second deflector 14.
The driving wheel of the conveyor belt is connected with a motor, and a speed reducer and/or a gear box can be arranged between the motor and the driving wheel.
The discharge end of the third conveyor belt 73 is provided with a conveying mechanism to further screen defective bearings.
The working principle of the sorting mechanism is that the marked defective bearings are placed on the main conveying belt 1, the bearings are scanned when passing through the scanning device 11, then the defect information of the bearings is obtained as A, then the first guide air rod 13 works to stretch out the first guide plate 12, and when the bearings are conveyed forwards by the main conveying belt 1, the bearings receive the effect of the first guide plate 12, can be positioned on one side, close to the right, of the main conveying belt 1 and then enter the second conveying mechanism 3. If the obtained bearing defect information is B, the first guide plate is reset, the second guide plate 14 extends under the action of the second guide air rod 15, the bearing is moved to the left side of the main conveyor belt 1, and the bearing enters the first conveying mechanism.
When the defect information is more than two types, the conveying mechanism is arranged on the third conveying belt, then the bearings are further screened by setting the scanning conditions of the scanning device, defective bearings with various defects are quickly and accurately separated by screening for multiple times, and the defective bearings are loaded into different collecting boxes. Then according to the number of the bearings with different defects and the defect conditions, the production line and equipment can be analyzed for reasons of defects, the improvement can be carried out, the qualification rate of products can be improved, and meanwhile, the sorting efficiency of traditional manual sorting is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The present invention has been described in detail with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above embodiments, and various improvements of the method concept and the technical solution of the present invention can be made without modification, or the present invention can be directly applied to other occasions without modification, and is within the protection scope of the present invention.
Claims (10)
1. A quick sorting mechanism for defective bearings with different defects comprises a main conveyor belt, wherein a conveying mechanism is arranged at the front end of the main conveyor belt and comprises a first conveying mechanism and a second conveying mechanism, and the quick sorting mechanism is characterized in that a scanning device and a rotatable guide mechanism are arranged on the side edge of the main conveyor belt, the guide mechanism comprises a guide plate and a guide air rod, one end of the guide plate is hinged to a shell of the main conveyor belt, the other end of the guide plate is fixedly connected with the telescopic end of the guide air rod, the guide plate comprises a first guide plate and a second guide plate, the guide air rod comprises a first guide air rod and a second guide air rod, the first guide air rod is connected with the first guide plate, the second guide air rod is connected with the second guide plate, and the first guide plate and the second guide plate are arranged on two sides of the main conveyor belt, and after scanning the defective bearings, the scanning device controls the first guide air rod or the second guide air rod to work, and then conveys the defective bearings of different types to the first conveying mechanism or the second conveying mechanism respectively.
2. The rapid sorting mechanism for defective bearings having different defects according to claim 1, wherein the first and second conveying mechanisms have the same structure.
3. The rapid sorting mechanism for defective bearings with different defects according to claim 1, wherein the conveying mechanism comprises a first conveyor belt, a baffle is arranged at the front end of the first conveyor belt in the conveying direction, and a first sensor for sensing the position of the bearing is arranged on the baffle.
4. A rapid sorting mechanism for defective bearings with different defects according to claim 3, wherein the first conveyor belt is provided with a first air bar at the side of the front end in the conveying direction for removing the bearing from the first conveyor belt.
5. The mechanism of claim 4, wherein the conveying mechanism further comprises a second conveyor belt, a feeding end of the second conveyor belt is disposed at one side of the first conveyor belt, and the second conveyor belt is used for receiving the bearing pushed out by the first air rod.
6. The rapid sorting mechanism for defective bearings with different defects according to claim 5, wherein the front end of the conveying direction of the second conveyor belt is provided with a baffle plate, the baffle plate is provided with a second sensor, and the side edge of the front end of the conveying direction of the second conveyor belt is provided with a second air rod.
7. The mechanism as claimed in claim 6, wherein the second air bar is provided with a platform in the advancing direction of the telescopic bar, and the second air bar conveys the bearing from the second conveyor belt to the platform.
8. The rapid sorting mechanism for defective bearings with different defects according to claim 7, wherein the conveying mechanism comprises a third conveyor belt, the feeding end of which is arranged on the platform;
the side wall of the platform is provided with a baffle, the baffle is provided with a third sensor, the side edge of the platform is also provided with a third air rod, the third air rod is arranged in the conveying direction of the third conveyor belt, and the advancing direction of the telescopic end of the third air rod is the same as the conveying direction of the third conveyor belt bearing.
9. The rapid sorting mechanism for defective bearings with different defects as claimed in claim 8, wherein the driving wheel of the main conveyor belt is connected with a motor, and a speed reducer and/or a gear box can be arranged between the motor and the driving wheel of the main conveyor belt;
the driving wheel of the first conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel of the first conveyor belt;
the driving wheel of the second conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel of the second conveyor belt;
and a driving wheel of the third conveyor belt is connected with a motor, and a speed reducer and/or a gearbox can be arranged between the motor and the driving wheel of the third conveyor belt.
10. The rapid sorting mechanism for defective bearings with different defects as claimed in claim 1, wherein the conveying mechanism is provided with a plurality of groups, and the discharge end of the conveying mechanism is provided with another group of the conveying mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022548292.6U CN214638333U (en) | 2020-11-06 | 2020-11-06 | Quick sorting mechanism for defective bearings with different defects |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022548292.6U CN214638333U (en) | 2020-11-06 | 2020-11-06 | Quick sorting mechanism for defective bearings with different defects |
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Publication Number | Publication Date |
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CN214638333U true CN214638333U (en) | 2021-11-09 |
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CN202022548292.6U Active CN214638333U (en) | 2020-11-06 | 2020-11-06 | Quick sorting mechanism for defective bearings with different defects |
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CN (1) | CN214638333U (en) |
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2020
- 2020-11-06 CN CN202022548292.6U patent/CN214638333U/en active Active
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