CN214600738U

CN214600738U - Automatic change stop valve ultrasonic cleaner

Info

Publication number: CN214600738U
Application number: CN202023211191.6U
Authority: CN
Inventors: 李海云
Original assignee: Zhangjiagang Miaozhiyin Ultrasonic Electric Co ltd
Current assignee: Zhangjiagang Miaozhiyin Ultrasonic Electric Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-11-05
Anticipated expiration: 2030-12-28

Abstract

The utility model discloses an automatic change stop valve ultrasonic cleaner, which comprises a frame body, the aircraft bonnet of setting in the frame body outside, the ultrasonic cleaning mechanism of setting in frame body inside, the stoving case and hang chain conveying mechanism, ultrasonic cleaning mechanism is including the ultrasonic cleaning groove that sets gradually, potcher and hot potcher, it includes the circulation track to hang chain conveying mechanism, it is equipped with a plurality of couples to hang chain and gear motor actuating mechanism, it is equipped with a plurality of couples to hang the interval on the chain, it has the stop valve to hang on each couple, the circulation track is the multilayer spiral track of fixing on the frame body, the bottom and the lateral wall of stoving case pass through support frame fixed mounting on the frame body, it wears out from the inside of stoving case to hang the chain. The utility model has the advantages that: the labor intensity of workers can be effectively reduced, and the working efficiency is improved; meanwhile, the stop valve after welding can be directly cleaned, the operation is quick and convenient, the quality is controllable, and the intermediate links are reduced, so that the cost is conveniently controlled.

Description

Automatic change stop valve ultrasonic cleaner

Technical Field

The utility model relates to a cleaning machine especially relates to an automatic change stop valve ultrasonic cleaner.

Background

The stop valve is a common pipeline valve member. After the stop valve is welded, welding powder, surface oil stains, a small amount of oxide skin or other impurities remained at the welding seam are required to be cleaned. The traditional cleaning mode is as follows: with the stop valve basket after the welding is accomplished, put in unison by the workman, take again and wash the stoving on the large-scale cleaning machine, the defect that this kind of mode exists is: special people are required to put frames, place the frames, transport the frames and clean the frames at last, the whole process has many working procedures, the number of required workers is large, and time and labor are wasted; in addition, because the product needs to be cleaned immediately after being welded after a series of procedures are performed, the welding powder on the surface of the product is dried and difficult to treat, and the cleaning effect is influenced by copper oxidation. Therefore, a new technical solution should be provided to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at: aiming at the defects in the prior art, the automatic stop valve ultrasonic cleaning machine is time-saving, labor-saving, high in working efficiency and good in cleaning effect.

In order to achieve the above object, the utility model adopts the following technical scheme:

an automatic stop valve ultrasonic cleaning machine comprises a machine frame body, a machine cover arranged on the outer side of the machine frame body, an ultrasonic cleaning mechanism, a drying box and a suspension chain conveying mechanism arranged above the ultrasonic cleaning mechanism, wherein the ultrasonic cleaning mechanism, the ultrasonic cleaning mechanism and the drying box are arranged in the machine frame body, the suspension chain conveying mechanism is arranged above the ultrasonic cleaning mechanism and comprises an ultrasonic cleaning tank, a rinsing tank and a hot rinsing tank which are sequentially arranged, an ultrasonic cleaning device is arranged in the ultrasonic cleaning tank, a spraying mechanism is arranged at a product water outlet position of the rinsing tank, the suspension chain conveying mechanism comprises a circulation track, a suspension chain and a speed reduction motor driving mechanism for driving the suspension chain to rotate on the circulation track in a circulating manner, a plurality of hooks are arranged on the suspension chain at intervals, stop valves are hung on the hooks, the circulation track is a multilayer spiral track fixed on the machine frame body, and the bottom and the side walls of the drying box are fixedly arranged on the machine frame body through a support frame, the hanging chain penetrates out of the drying box.

The further technical scheme is as follows:

and a plurality of cooling fans are arranged behind the drying box, the cooling fans are fixedly arranged on a linear guide rail through fan bases, and air outlets of the cooling fans are arranged right opposite to stop valves hung on the suspension chains.

And a feeding limiting plate is arranged at a feeding station of the suspension chain, and the upper part of the feeding limiting plate is detachably arranged on the side end face of the circulating track.

The further technical scheme is as follows:

the hot rinsing device is characterized by further comprising a blow-drying fan, wherein the blow-drying fan is fixedly installed at the top of the rack body, a blowing opening of the blow-drying fan is connected with an air channel, and the air channel extends downwards to the position above a product water outlet position of the hot rinsing tank.

Preferably, the first and second liquid crystal materials are,

the feeding limiting plate is arranged behind the hooks on the feeding station.

Further:

the circulating track is an upper layer of spiral track, a middle layer of spiral track and a lower layer of spiral track which are fixed on the rack body.

The speed reducing motor driving mechanism, the blow-drying fan, the drying box, the cooling fan, the blow-drying device, the ultrasonic cleaning device, the in-groove heating mechanism and the spraying mechanism are all controlled by a PLC programming control system.

The circulating track is formed by a plurality of straight line segments and circular arc segments which are connected end to end.

Due to the adoption of the technical scheme, compared with the prior art, the utility model have the following advantage:

1. the utility model discloses an automatic stop valve ultrasonic cleaner, the stop valve after the welding is accomplished is hung on hanging the chain through the couple, utilizes the repeated bending of hanging the chain, and the transmission back and forth of upper and lower three-layer utilizes very little space, just can realize the online cleaning of stop valve, does not need artifical turnover to just can accomplish work midway, has the welder to feed directly, and the next workman accomplishes the unloading, can effectively reduce staff's intensity of labour, improves work efficiency; meanwhile, the stop valve after welding can be directly cleaned, the operation is quick and convenient, the quality is controllable, and the intermediate links are reduced, so that the cost is conveniently controlled.

2. The utility model discloses an automatic change stop valve ultrasonic cleaner installs the material loading limiting plate at the material loading station that hangs the chain, and the material loading limiting plate sets up the rear of a plurality of couple on the material loading station, and when the staff hung the stop valve toward the couple, the material loading limiting plate can restrict rocking of couple to make the staff can relax convenient hang the stop valve and go on the couple.

3. The utility model discloses an automatic change stop valve ultrasonic cleaner, owing to be equipped with washing tank, potcher, spray section, hot potcher inside the cleaning machine, weather fan, stoving case, cooling blower, such structural design can realize in a machine to a series of operations such as the washing of stop valve-rinsing-weather-drying-cooling, is favorable to improving abluent efficiency of product and effect, improves the quality of product then.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a schematic structural diagram of the present invention with the hood removed.

Fig. 2 is a schematic structural view of an ultrasonic cleaning apparatus.

FIG. 3 is a schematic view of the structure of the circulation pipe

Wherein: 1. the device comprises a rack body, 2, an ultrasonic cleaning mechanism, 2-1, a cleaning tank, 2-2, a rinsing tank, 2-3, a hot rinsing tank, 3, a circulating track, 4, a suspension chain, 5, a drying box, 6, a stop valve, 7, a feeding limiting plate, 8, a cooling fan, 9, a hook, 10, an ultrasonic cleaning device, 11, a spraying mechanism, 12, a feeding station, 13 and a discharging station.

Detailed Description

As shown in the figures, the utility model provides an automatic stop valve ultrasonic cleaning machine, which comprises a frame body 1, a hood arranged outside the frame body 1, an ultrasonic cleaning mechanism 2 arranged inside the frame body 1, a drying box 5 and a suspension chain conveying mechanism arranged above the ultrasonic cleaning mechanism 2, wherein the ultrasonic cleaning mechanism 2 comprises an ultrasonic cleaning tank 2-1, a rinsing tank 2-2 and a hot rinsing tank 2-3 which are arranged in sequence, an ultrasonic cleaning device 10 is arranged inside the ultrasonic cleaning tank 2-1, a spraying mechanism 11 is arranged inside the rinsing tank 2-2, a heating mechanism (not shown in the figures) capable of heating the cleaning liquid is arranged inside the hot rinsing tank 2-3, in the embodiment, the ultrasonic cleaning device mainly comprises an ultrasonic vibration plate and an ultrasonic generator, the ultrasonic vibration plate and the ultrasonic generator are arranged at the bottom of the interior of the cleaning tank 2-1, the electrified ultrasonic generator converts power frequency electricity into high-frequency electric signals and transmits the high-frequency electric signals to the transducer in the ultrasonic vibration plate, then the transducer converts the high-frequency electric signals into ultrasonic vibration, and the mechanical vibration is transmitted to cleaning liquid in the cleaning tank 2-1 under the action of the ultrasonic vibration, so that the cleaning liquid is stretched and compressed continuously due to the alternate sparse and dense inter-phase vibration in the cleaning liquid, micro bubbles are continuously generated and broken under the ultrasonic vibration, when the micro bubbles are broken, the surrounding cleaning liquid extends to the center of the bubbles from all directions at a huge speed to generate water hammer to form up-down convection, and therefore, the stop valve passing through the interior of the cleaning tank 2-1 is cleaned ultrasonically. In addition, since the ultrasonic generator and the ultrasonic transducer belong to the prior art, and can be directly selected for use, and the specific structure thereof is not claimed in the present application, the specific structure of the above device is not described in detail in the present embodiment. The spraying mechanism 11 is arranged at the water outlet of the product of the rinsing tank 2-2, the spraying mechanism 11 is a spraying head arranged at the height of the water outlet surface of the product of the rinsing tank, and the spraying head can spray cleaning liquid to the surface of the stop valve, so that the cleaning effect is better. In this embodiment, the shower head belongs to the existing equipment, and can be directly selected for use, and the specific structure thereof is not the content claimed in the present application, so in this embodiment, the detailed description is not made on the specific structure of the shower head. The suspension chain conveying mechanism comprises a circulating track 3, a suspension chain 4 and a speed reduction motor driving mechanism (not shown in the figure) for driving the suspension chain 4 to rotate on the circulating track 3 in a circulating mode, a plurality of hooks 9 are arranged on the suspension chain 4 at intervals, stop valves 6 are hung on the hooks 9, the circulating track 3 is a multilayer spiral track fixed on the rack body 1, the bottom and the side wall of the drying box 5 are fixedly installed on the rack body 1 through supporting frames, the suspension chain 4 penetrates out of the drying box 5, a plurality of cooling fans 8 are further arranged behind the drying box 5, in the embodiment, 3 cooling fans are taken as an example, the 3 cooling fans 8 are installed and fixed on a linear guide rail through fan bases, and air outlets of the cooling fans 8 are arranged right opposite to the stop valves 6 hung on the suspension chain. Drying box 5 is current equipment in this embodiment, and its inside perfect hot air circulating system, heating system and control system that are equipped with can be with the water stain stoving of stop valve surface when the stop valve after wasing passes through from drying box 5 inside, and the stop valve that comes out from drying box 5 inside can be cooled off to the wind that 8 its during operation of cooling blower produced, has made the surface temperature of the stop valve that gets into the unloading station to reach the suitable temperature that suitable staff unloaded.

Preferably, as a second embodiment of the present invention, this embodiment is a further improvement of the first embodiment, and the circulating track 3 is an upper, middle and lower three-layer spiral track fixed on the rack body. The circulating track 3 is designed into a three-layer spiral track, so that on one hand, the reasonable layout of each structure position in the cleaning machine is facilitated, on the other hand, the volume of the whole cleaning machine can be reduced, and the requirements of miniaturization, compactness and intellectualization of the cleaning machine are met.

Preferably, as the utility model discloses a third embodiment, this embodiment is the further improvement to embodiment one, still includes in this embodiment and weathers the fan (not shown in the figure), it installs at the top of frame body 1 to weather fan fixed mounting, and its mouth of blowing connects the wind channel, and the wind channel downwardly extending goes out the top of water department to the product (stop valve) of hot rinsing groove 2-3, is equipped with the air knife at the tip in wind channel, makes the product (stop valve) after rinsing from hot rinsing groove 2-3 pass earlier before getting into the stoving case and drying and weathers the air knife, makes the water stain on its surface tentatively weather. In this embodiment, the fan of drying belongs to existing equipment, and it sends the air to heating element in through the air-blast subassembly, makes the air evenly pass through from inside and outside of spiral helicine heating wire, and the heat that produces after the heating wire circular telegram carries out the heat exchange with the cold air that passes through to the wind temperature that makes the mouth of blowing risees.

As the fourth embodiment of the present invention, this embodiment is to the further restriction of above-mentioned embodiment, and the drive hangs the gear motor actuating mechanism, stoving case 5, cooling blower 8, ultrasonic cleaning device 10 of chain motion in this embodiment, is located the inside heating mechanism of ultrasonic groove and hot rinsing groove, weathers fan, rinsing and sprays mechanism 11 and control by PLC programming control system to realize whole ultrasonic cleaning machine's automation mechanized work. The staff can control the velocity of motion of hanging the chain through PLC programming control system according to the surface cleanliness of stop valve to control the stop valve in the dwell time of each structure, reach the comprehensive clear purpose of stop valve.

As the utility model discloses a fifth embodiment, this embodiment is to implementing the further improvement of one hang the material loading station of chain 4 and install material loading limiting plate 7, the upper portion detachable of material loading limiting plate 7 is installed on circulating track 3's side end face, and material loading limiting plate 7 sets up the rear of a plurality of couple 9 on the feeding station, and when the staff hung stop valve 6 on going to the couple, material loading limiting plate 7 can restrict rocking of couple to make the staff can relax convenient hang the stop valve and go on the couple.

The utility model discloses a theory of operation: the staff hangs the stop valve on the couple through the manual work at the material loading station 12 department that hangs the chain to press and wash "start" button, PLC control system control gear motor actuating mechanism work, hang chain 4 and begin work, hang the stop valve 6 that hangs on hanging the chain couple and wash respectively through ultrasonic cleaning tank 2-1 in proper order, rinsing groove 2-2 and hot rinsing groove 2-3 rinsing, weather the fan and weather, again through drying box 5 stoving, cooling blower 8 cools off, at last from the unloading station 13 department that hangs the chain, unload by the manual work, whole cleaning process finishes, so circulation.

The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an automatic change stop valve ultrasonic cleaner which characterized in that: the ultrasonic cleaning machine comprises a machine frame body (1), a machine cover arranged on the outer side of the machine frame body (1), an ultrasonic cleaning mechanism (2) arranged in the machine frame body (1), a drying box (5) and a suspension chain conveying mechanism arranged above the ultrasonic cleaning mechanism (2), wherein the ultrasonic cleaning mechanism (2) comprises an ultrasonic cleaning tank (2-1), a rinsing tank (2-2) and a hot rinsing tank (2-3) which are sequentially arranged, an ultrasonic cleaning device (10) is arranged in the ultrasonic cleaning tank (2-1), a spraying mechanism (11) is arranged at a product water outlet position of the rinsing tank (2-2), and the suspension chain conveying mechanism comprises a circulating track (3), a suspension chain (4) and a speed reducing motor driving mechanism for driving the suspension chain (4) to rotate on the circulating track (3) in a circulating manner, the drying machine is characterized in that a plurality of hooks (9) are arranged on the suspension chain (4) at intervals, a stop valve (6) is hung on each hook (9), the circulating track (3) is a multilayer spiral track fixed on the machine frame body (1), the bottom and the side wall of the drying box (5) are fixedly installed on the machine frame body (1) through a supporting frame, and the suspension chain (4) penetrates out of the drying box (5).

2. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: the drying box is characterized in that a plurality of cooling fans (8) are arranged behind the drying box (5), the cooling fans (8) are fixedly arranged on a linear guide rail through fan bases, and air outlets of the cooling fans (8) are arranged right opposite to stop valves (6) hung on the hanging chains.

3. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: the hot rinsing device is characterized by further comprising a blow-drying fan, wherein the blow-drying fan is fixedly installed at the top of the rack body (1), a blowing opening of the blow-drying fan is connected with an air duct, and the air duct extends downwards to the position above a product water outlet of the hot rinsing tank (2-3).

4. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: a feeding limiting plate (7) is installed at a feeding station (12) of the suspension chain (4), and the upper part of the feeding limiting plate (7) is detachably installed on the side end face of the circulating track (3).

5. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: the circulating track (3) is an upper layer, a middle layer and a lower layer of spiral tracks which are fixed on the rack body (1).

6. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: the speed reducing motor driving mechanism, the blow-drying fan, the drying box (5), the cooling fan (8), the ultrasonic cleaning device (10) and the spraying mechanism (11) are controlled by a PLC programming control system.

7. The ultrasonic cleaning machine for the automatic stop valve according to claim 1, wherein: the circulating track (3) is formed by a plurality of straight line sections and circular arc sections and is connected end to end.

8. The automated globe valve ultrasonic cleaner of claim 4, wherein: the feeding limiting plate (7) is arranged behind the hooks (9) on the feeding station.