CN214562666U

CN214562666U - Automatic waste discharge equipment for water cutting opening

Info

Publication number: CN214562666U
Application number: CN202023043349.3U
Authority: CN
Inventors: 游刚; 周跃; 黄外宾; 陆强; 盘文彬; 黄志富
Original assignee: Ly Itech Dongguan Co
Current assignee: Ly Itech Dongguan Co
Priority date: 2020-12-15
Filing date: 2020-12-15
Publication date: 2021-11-02
Anticipated expiration: 2030-12-15

Abstract

The application discloses automatic waste discharge equipment for a water cutting opening, which comprises a receiving jig, a positioning jig, a first transmission mechanism, a water opening shearing mechanism, a second transmission mechanism and a control module, wherein the receiving jig is used for placing a workpiece to be cut after injection molding; the positioning jig is provided with a positioning groove matched with the workpiece for positioning the workpiece and a through hole for dropping a cut product; the first conveying mechanism is used for conveying the workpiece from the receiving jig to the positioning jig and conveying the waste materials generated after cutting from the positioning jig; the water gap shearing mechanism comprises a shearing head, and the shearing head is arranged right above the positioning jig and is used for cutting off the water gap of the workpiece; the second transmission mechanism is arranged below the through hole and used for conveying products after the workpiece water gap is cut off, and the control module is electrically connected with the first transmission mechanism, the water gap shearing mechanism and the second transmission mechanism respectively, so that the production efficiency of injection molding products is improved, and manpower is saved.

Description

Automatic waste discharge equipment for water cutting opening

Technical Field

The application relates to the technical field of automatic production, in particular to automatic waste discharge equipment for a water cutting opening.

Background

The work piece of moulding plastics now, after injection moulding, the product need separate with even material area, need carry out the mouth of a river cutting to the work piece, and often work load is more, and the injured risk of artifical cut mouth of a river staff is high in the production process, need separately collect product and waste material, need occupy more manpowers, and the easy tired quality of permanent work is difficult to guarantee simultaneously, and has great difference because of the different efficiency of personnel's proficiency, and the manual work is slow, and degree of automation is low, and production efficiency is low.

SUMMERY OF THE UTILITY MODEL

The present application is directed to solving at least one of the problems in the prior art. Therefore, the application provides a cut mouth of a river waste discharge automation equipment, has improved injection moulding product's production efficiency, uses manpower sparingly.

The application discloses cut mouth of a river waste discharge automation equipment includes: the receiving jig is used for placing a workpiece to be cut after injection molding;

the positioning jig is provided with a positioning groove matched with the workpiece, the positioning jig is also provided with a through hole for a product cut by the workpiece to fall off, and the positioning jig is used for positioning the workpiece;

the first conveying mechanism is used for conveying the workpiece from the receiving jig to the positioning jig and conveying waste materials generated after the workpiece is cut from the positioning jig;

the water gap shearing mechanism comprises a shearing head, and the shearing head is arranged right above the positioning jig and is used for cutting off the water gap of the workpiece placed on the positioning jig;

the second conveying mechanism is arranged below the through hole and used for conveying products after the water openings of the workpieces are cut off;

and the control module is electrically connected with the first transmission mechanism, the water gap shearing mechanism and the second transmission mechanism respectively.

According to the utility model provides a cut mouth of a river waste discharging automation equipment, have following beneficial effect at least: the work piece of moulding plastics is placed and is carried out the mouth of a river and treat the cutting in accepting the tool, transport the work piece to positioning jig from accepting the tool through first transport mechanism, positioning jig is last to have the constant head tank that matches with the work piece, fix a position the work piece card in the constant head tank, the mouth of a river is cut to the work piece to the shearing head of mouth of a river shearing mechanism, the product falls in second transport mechanism from the through-hole in positioning jig, transport the product to appointed position, do not need the people for shifting the work piece of moulding plastics to mouth of a river shearing mechanism in, accomplish the processing operation of a series of products through automation equipment, staff's safety has been ensured, the efficiency and the quality of product production have been improved simultaneously.

According to some embodiments of this application, the mouth of a river is sheared mechanism and is ultrasonic fusion splicer, it is ultrasonic vibration head to cut the head, ultrasonic fusion splicer still includes organism, base and bracing piece, the organism passes through with the base the bracing piece is connected, the first liftable of ultrasonic vibration set up in on the organism, the ultrasonic vibration head set up in directly over positioning jig.

According to some embodiments of this application, first conveying mechanism includes transmission assembly and gets the material subassembly, get the material subassembly install in transmission assembly is last and drive get material subassembly transverse motion, it includes the second driving piece and gets the stub bar to get the material subassembly, get the stub bar with the output of second driving piece is connected, the second driving piece is used for the drive get the stub bar longitudinal motion.

According to some embodiments of this application, first transmission device includes first driving piece, conveyer belt, first pivot and second pivot set up respectively in the transmission assembly both ends, the conveyer belt is around locating in first pivot and the second pivot, first driving piece wears to locate transmission assembly and with first pivot is connected, it is in to get the material subassembly setting on the conveyer belt and drive get material subassembly transverse motion.

According to some embodiments of the application, get material subassembly still includes the fixed block, fixed block one side is fixed on the conveyer belt, the fixed block opposite side with the second driving piece is connected.

According to some embodiments of this application, get material subassembly still includes the backing sheet, the backing sheet with the output of second driving piece is connected, it sets up to get the stub bar on the backing sheet.

According to some embodiments of this application, get material subassembly still includes the backing sheet, first transmission device still includes the slide rail, the slide rail sets up on the transmission assembly, the fixed block be equipped with slide rail assorted spout.

According to some embodiments of the application, still include the frame, accept the tool, positioning jig, first transmission device, mouth of a river shearing mechanism, second transmission device with control module set up in the frame.

According to some embodiments of this application, still include the warning light, the warning light set up in the frame, and with the control module electricity is connected, the warning light is used for right first transmission device second transmission device with mouth of a river shearing mechanism malfunction carries out early warning suggestion.

According to some embodiments of the present application, the portable electronic device further comprises an operation panel, the operation panel is disposed on the side wall of the rack and electrically connected to the control module, and the operation panel is used for sending a control instruction to the control module.

Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

Drawings

Additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural view of a cutting nozzle waste discharge automation device according to some embodiments of the present application;

FIG. 2 is a schematic structural view of an ultrasonic fusion machine according to some embodiments of the present application;

fig. 3 is a schematic structural view of a positioning jig and a second conveying mechanism according to some embodiments of the present application;

fig. 4 is a schematic structural view of a first conveying mechanism and a positioning jig according to some embodiments of the present application;

fig. 5 is a schematic structural view of a reclaiming assembly and a positioning fixture according to some embodiments of the present application.

The reference numbers are as follows:

the ultrasonic welding machine comprises a frame 100, a receiving jig 200, a positioning jig 300, a first transmission mechanism 400, a transmission assembly 410, a first driving piece 420, a conveyor belt 430, a first rotating shaft 440, a second rotating shaft 450, a material taking assembly 460, a fixed block 461, a second driving piece 462, a supporting piece 463, a material taking head 464, a chute 465, a sliding rail 470, an ultrasonic welding machine 500, a machine body 510, an ultrasonic vibration head 520, a base 530, a supporting rod 540, a second transmission mechanism 600, a warning lamp 700 and an operation panel 800.

Detailed Description

Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.

In the description of the present application, it is to be understood that the positional descriptions, such as the directions of up, down, front, rear, left, right, etc., referred to herein are based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present application.

In the description of the present application, if there are first and second described only for the purpose of distinguishing technical features, it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.

In the description of the present application, unless otherwise expressly limited, terms such as set, mounted, connected and the like should be construed broadly, and those skilled in the art can reasonably determine the specific meaning of the terms in the present application by combining the detailed contents of the technical solutions.

The application is further described below with reference to the accompanying drawings and specific examples.

Referring to fig. 1 and 3, the present application discloses a waste discharging automation device for a water gap, which includes a receiving jig 200, a positioning jig 300, a first transmission mechanism 400, a water gap shearing mechanism, a second transmission mechanism 600 and a control module (not shown in the figure), wherein the receiving jig 200 is provided with a positioning groove for placing a workpiece after injection molding and cutting, specifically, the workpiece after injection molding is placed in the receiving jig 200 by means of a manipulator or a hand, or the workpiece after injection molding can be directly transmitted from a workpiece injection molding device by a transmission device, which is not limited in the present application, the positioning jig 300 is also provided with a positioning groove matched with the workpiece, the positioning groove is used for limiting and fixing the position of the workpiece, the size and shape of the positioning groove are matched with the size and shape of the workpiece, the workpiece is positioned, so that the water gap cutting position is more accurate, the first transmission mechanism 400 transports the workpiece placed in the receiving jig 200 to the positioning jig 300, and is matched with the positioning groove to ensure that the workpiece is placed correctly, the water gap shearing mechanism is provided with a shearing head, and is positioned right above the positioning jig 300, which is beneficial for cutting the workpiece by directly moving the shearing head in the vertical direction, meanwhile, the accuracy of the execution of the equipment is ensured, the water gap of the workpiece is cut off by the shearing head, the positioning jig 300 is also provided with a through hole for the product to fall off after the workpiece is cut off, the product falls from the through hole to a second transmission mechanism 600 arranged below the through hole, the second transmission mechanism 600 transports the product to a designated position, the control module is electrically connected with the first transmission mechanism 400, the second transmission mechanism 600 and the water gap shearing mechanism, the working process of the electric signal control equipment and the processing operation of a series of products are completed through the automation equipment, so that the safety of workers is guaranteed, and the efficiency and the quality of product production are improved.

Referring to fig. 2, in some embodiments of the present disclosure, the nozzle shearing mechanism is an ultrasonic fusion splicer 500, the shearing head is an ultrasonic vibration head 520, the ultrasonic fusion splicer 500 further includes a body 510, a base 530 and a support rod 540, the body 510 is connected to the base 530 through the support rod 540, the height of the body 510 can be manually adjusted before use, and the fixing position of the body 510 on the support rod 540 is changed, so that the device can cut different workpieces more flexibly during use, thereby improving the applicability of the device, the ultrasonic vibration head 520 is connected to the body 510, the ultrasonic vibration head 520 can move up and down, the ultrasonic vibration head 520 is located above the positioning jig 300, the position of the ultrasonic vibration head is corrected before use, the ultrasonic vibration head 520 can accurately contact with the workpiece for cutting only by vertically descending, the ultrasonic vibration head 520 descends to fit the workpiece on the positioning jig 300, the ultrasonic vibration head generates ultrasonic signals to be transmitted to the joint of the water gap of the workpiece and the product, the connecting water gap in the workpiece is cut off by large stress, the water surface gap cut out by the practical ultrasonic welding machine 500 is smooth, a large amount of labor is saved, and the efficiency of cutting off the water gap is improved.

It should be noted that, the nozzle shearing mechanism may also perform nozzle cutting in a manner of sharp-edged cutting, for example, a manner of using a cutter or the like, which is not limited in the present application, and those skilled in the art may design and select the nozzle shearing mechanism according to actual applications.

Referring to fig. 4, in some embodiments of the present application, the first transport mechanism 400 includes a transport assembly 410 and a take-off assembly 460, the take-off assembly 460 is disposed on the transport assembly 410, the take-off assembly 460 is movable laterally on the transport assembly 410, the take-off assembly 460 includes a second drive member 462 and a take-off head 464, and the take-off head 464 is coupled to an output end of the second drive member 462 for moving longitudinally and gripping a workpiece. First transmission device 400 is arranged in accepting the tool 200 and snatchs the work piece to positioning jig 300 in with from positioning jig 300 the waste material that will cut the work piece removes the appointed place of collecting the waste material, has replaced traditional manual work to place through setting up first transmission device 400, and efficiency is higher, has reduced moreover because the personnel injury that equipment failure or human factor caused, has ensured product processing to staff's safety.

It should be noted that the material taking head 464 is a vacuum suction head, the outside of the vacuum suction head is connected with a vacuum pumping device through an air pipe, the vacuum pumping device extracts air from the vacuum suction head, a suction cup is arranged at the bottom of the vacuum suction head, a workpiece is sucked through the suction cup and is moved to a specified position, the vacuum pumping device stops extracting air and injects the air into the workpiece, and the workpiece falls down, so that the process of workpiece transmission is realized. The material taking head 464 can also be arranged as a clamping component for transporting workpieces in a clamping manner, which is not limited in the application.

Specifically, the second drive 462 is a cylinder.

Referring to fig. 4 and 5, in some embodiments of the present application, the first transmission mechanism 400 further includes a first driving member 420, a conveyor belt 430, a first rotating shaft 440, a second rotating shaft 450, a first rotating shaft 440 and a second rotating shaft 450, where the first rotating shaft 440 and the second rotating shaft 450 are respectively disposed at two ends of the transmission assembly 410, the conveyor belt 430 is wound on the first rotating shaft 440 and the second rotating shaft 450, the first driving member 420 is disposed through the transmission assembly 410 and connected to the first rotating shaft 440 for driving the first rotating shaft 440 to rotate, so as to drive the conveyor belt 430 and the second rotating shaft 450 to rotate, the material taking assembly 460 is disposed on the conveyor belt 430, and as the conveyor belt 430 can drive the material taking assembly 460 to move laterally, the material taking assembly 460 can be used for moving at the receiving jig 200 and the positioning jig 300, instead of manual transportation, and the work production efficiency is improved.

In some embodiments of the application, the material taking assembly 460 includes a fixed block 461, one end of the fixed block 461 is fixed on the transmission assembly 410, the other end of the fixed block 461 is connected with a second driving member 462, the fixed block 461 is arranged on the conveyor belt 430, and the material taking assembly 460 can be driven to transversely move along with the conveyor belt 430, so that the material taking assembly 460 can be used for moving at the position of the receiving jig 200 and the positioning jig 300, manual carrying is replaced, and the work production efficiency is improved.

Referring to fig. 5, in some embodiments of the present disclosure, the take-out assembly 460 further includes a support tab 463 with the support tab 463 connected to the output end of the second drive member 462 and a take-out head 464 disposed on the support tab 463.

Specifically, there is rectangular form through-hole on the backing sheet 463, gets stub bar 464 and presss from both sides tightly respectively from top to bottom through two nuts and be fixed in rectangular form through-hole, gets stub bar 464 adjustable in the use position, through unscrewing the nut, will get stub bar 464 and remove suitable position, screws up the nut again and fixes getting stub bar 464, realizes the position adjustment to getting stub bar 464.

Referring to fig. 4 and 5, in some embodiments of the present application, the first transmission mechanism 400 further includes a slide rail 470, the slide rail 470 is disposed on the transmission assembly 410, and the fixed block 461 is provided with a slide groove 465 matched with the slide rail 470, so that a moving path of the fixed block 461 is maintained in a controllable range, and stability of the device is improved.

It should be noted that the first transfer mechanism 400 can use a robot arm to transfer and convey the workpiece, and the robot arm is a common device in the art and will not be described in detail herein.

In some embodiments of the present application, the automatic device for draining waste at the water cutting opening further includes a frame 100, and the receiving jig 200, the positioning jig 300, the first transmission mechanism 400, the second transmission mechanism 600, and the water cutting mechanism are all disposed on the frame 100, forming an integrated arrangement, which is more convenient in use.

Referring to fig. 1, in some embodiments of this application, still include warning light 700, warning light 700 sets up in frame 100, warning light 700 is used for carrying out the early warning to the operating fault of first transport mechanism 400, second transport mechanism 600 and mouth of a river shearing mechanism, for example first transport mechanism 400 blocks because of debris, can not carry out the transmission and remove, warning light 700 then can light and carry out the early warning, the staff gets rid of the trouble of equipment according to particular case, through the early warning of warning light 700, the operating condition of display equipment more directly perceivedly, the use experience of improvement production.

With reference to fig. 1, in some embodiments of the present application, the present application further includes an operation panel 800, the operation panel 800 is disposed on a side wall of the rack 100, the operation panel 800 is configured to send a control command to the control module, a button is disposed on the operation panel 800, and the button sends a command to the control module to control the first transmission mechanism 400, the second transmission mechanism 600, and the nozzle shearing machine, and the operation panel 800 may also be configured to be controlled in a touch screen manner, such as controlling a falling point position of the shearing head, controlling a cycle frequency of product production, controlling a start and a pause of the device, and the like.

The embodiments of the present application have been described in detail with reference to the drawings, but the present application is not limited to the embodiments, and various changes can be made without departing from the spirit of the present application within the knowledge of those skilled in the art.

Claims

1. The utility model provides a cut mouth of a river waste discharge automation equipment which characterized in that includes:

the receiving jig is used for placing a workpiece to be cut after injection molding;

2. The automatic waste discharging equipment for the cutting nozzle according to claim 1, wherein the nozzle shearing mechanism is an ultrasonic fusion splicer, the shearing head is an ultrasonic vibration head, the ultrasonic fusion splicer further comprises a machine body, a base and a support rod, the machine body and the base are connected through the support rod, the ultrasonic vibration head is arranged on the machine body in a lifting manner, and the ultrasonic vibration head is arranged right above the positioning jig.

3. The automatic waste discharging equipment for the cutting nozzle according to claim 1, wherein the first conveying mechanism comprises a conveying assembly and a material taking assembly, the material taking assembly is mounted on the conveying assembly and drives the material taking assembly to move transversely, the material taking assembly comprises a second driving member and a material taking head, the material taking head is connected with an output end of the second driving member, and the second driving member is used for driving the material taking head to move longitudinally.

4. The automatic waste discharging equipment for the cutting nozzle according to claim 3, wherein the first transmission mechanism comprises a first driving member, a conveyor belt, a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft are respectively arranged at two ends of the transmission assembly, the conveyor belt is wound on the first rotating shaft and the second rotating shaft, the first driving member is arranged on the transmission assembly in a penetrating manner and is connected with the first rotating shaft, and the material taking assembly is arranged on the conveyor belt and drives the material taking assembly to move transversely.

5. The automatic cutting nozzle waste discharge equipment as claimed in claim 4, wherein the material taking assembly further comprises a fixed block, one side of the fixed block is fixed on the conveyor belt, and the other side of the fixed block is connected with the second driving member.

6. A cutting nozzle waste discharge automation device according to claim 5, said material taking assembly further comprises a support sheet connected with an output end of said second driving member, said material taking head is disposed on said support sheet.

7. The automatic cutting nozzle waste discharging equipment as claimed in claim 5, wherein the first transmission mechanism further comprises a slide rail, the slide rail is arranged on the transmission assembly, and the fixed block is provided with a sliding groove matched with the slide rail.

8. The automatic cutting nozzle waste discharging equipment according to claim 1, further comprising a frame, wherein the receiving jig, the positioning jig, the first transmission mechanism, the nozzle shearing mechanism, the second transmission mechanism and the control module are arranged on the frame.

9. The automatic waste discharging equipment for the water cutting opening according to claim 8, further comprising a warning lamp, wherein the warning lamp is arranged on the rack and electrically connected with the control module, and the warning lamp is used for carrying out early warning and prompting on the working faults of the first transmission mechanism, the second transmission mechanism and the water opening shearing mechanism.

10. The automatic cutting nozzle waste discharging equipment according to claim 8, further comprising an operation panel, wherein the operation panel is arranged on a side wall of the rack and electrically connected with the control module, and the operation panel is used for sending a control command to the control module.