CN214524857U - Cigarette quantity counting mechanism - Google Patents

Abstract

The application discloses cigarette props up quantity statistical mechanism includes: the cigarette storage box comprises a support frame, a conveyor belt, a cigarette storage box, a side inductor, an upper inductor and a first motor; the support frame comprises two parallel support plates, and the conveyor belt is arranged between the two support plates; the first motor is fixed on the supporting plate, the conveying belt is provided with a plurality of light reflecting strips, and a convex strip is arranged between every two adjacent light reflecting strips; the conveying belt is provided with a plurality of baffles at intervals along the width direction; the cigarette placing box is erected on the two supporting plates; a plurality of flow distribution plates are arranged at the opening at the bottom of the cigarette placing box; the side inductor is fixed on the supporting plate; the upper inductor is fixed at the upper ends of the two supporting plates. The cigarette is placed the case and is made cigarette automatic dropping to the conveyer belt, and side inductor and top inductor count the cigarette in the conveyer belt transportation cigarette in-process. Therefore, automatic counting is realized, the quantity of cigarettes in a large batch can be counted quickly, the time and the energy of operators are saved, and the operation is very simple.

Description

Cigarette quantity counting mechanism

Technical Field

The application relates to the technical field of tobacco equipment, in particular to a cigarette quantity counting mechanism.

Background

Cigarette usually need detect the quantity of cigarette in the in-process of production, and current detection mode all adopts artifical statistics usually, and artifical statistics is more time-consuming and energy-consuming, and the unable short-term test cigarette props up the quantity, has great inconvenience.

SUMMERY OF THE UTILITY MODEL

An object of this application is to provide a cigarette number statistics mechanism to solve above-mentioned problem, utilize the quantity that automation machanism statistics cigarette propped up, can make statistics of out the quantity that cigarette propped up fast, save operating personnel's time and energy, and operate fairly simply.

The application provides a cigarette quantity statistical mechanism includes: the cigarette storage box comprises a support frame, a conveyor belt, a cigarette storage box, a side inductor, an upper inductor and a first motor; the support frame comprises two support plates which are arranged in parallel, and the conveyor belt is arranged between the two support plates; the first motor is fixed on the supporting plate and used for driving the conveying belt to run; the conveying belt is provided with a plurality of light reflecting strips along the length direction, and a convex strip is arranged between every two adjacent light reflecting strips; the conveying belt is provided with a plurality of baffles at intervals along the width direction; the cigarette placing box fixing frame is arranged at the upper ends of the two supporting plates; the bottom of the cigarette placing box is provided with an opening, the opening is provided with a plurality of splitter plates along the length direction, and the intervals between the adjacent splitter plates are aligned with the plurality of light reflecting strips one by one; the side inductor is fixed on the supporting plate and used for counting the baffles passing through the side inductor; the upper sensor is fixed at the upper ends of the two supporting plates and used for detecting whether the reflective strips are provided with cigarettes or not.

In some embodiments, a plurality of first sliding grooves and a plurality of second sliding grooves are respectively arranged on two sides of the opening; the plurality of first sliding grooves and the plurality of second sliding grooves are in one-to-one correspondence with the plurality of splitter plates; the two opposite sides of the outer part of the cigarette placing box are respectively provided with a fixed connecting rod and a fixed support, the fixed connecting rods are opposite to the plurality of first sliding grooves, and the fixed supports are opposite to the plurality of second sliding grooves; the fixed support is connected with a plurality of springs which are in one-to-one correspondence with the second sliding grooves; one end of the flow distribution plate penetrates through the first sliding groove and is fixed with the fixed connecting rod, and the other end of the flow distribution plate penetrates through the second sliding groove and is connected with the spring.

In some embodiments, the cigarette quantity counting mechanism further comprises: an anti-jamming mechanism; the anti-jamming mechanism comprises a second motor, a belt ring, a cam and a jamming bracket; the clamping bracket is fixedly connected with the outer wall of the cigarette placing box, the cam is rotatably connected to the clamping bracket, and the convex wall of the cam is in contact with the fixed connecting rod; the belt loop connects the rotating shaft of the second motor and the cam.

In some embodiments, the cigarette quantity counting mechanism further comprises a recycling bin; the collection box is arranged at the tail end of the conveyor belt, and the inlet of the collection box is adjacent to the tail end of the conveyor belt.

In some embodiments, a receiving platform is provided within the recovery tank flush with the inlet, and an inclined plate is provided between the receiving platform and the bottom of the recovery tank.

In some embodiments, the support frame further comprises two rolling bars; two ends of one rolling rod are respectively and rotatably connected with one end of the two supporting plates, and two ends of the other rolling rod are respectively and rotatably connected with the other end of the two supporting plates; the conveying belt is wound on the two rolling rods; the driving end of the first motor is fixedly connected with the rolling rod so as to drive the rolling rod to rotate and drive the conveying belt to run.

In some embodiments, the side inductor comprises a magnetic induction sensor and the baffle is provided with an inductive metal.

In some embodiments, the cigarette placement box has an inclined surface at the cigarette inlet.

The application provides a cigarette quantity statistics mechanism, cigarette place the case and make big batch cigarette automatic drop to the conveyer belt on, then utilize side inductor and top inductor to count cigarette in conveyer belt transportation cigarette in-process. Therefore, automatic counting is realized, the quantity of cigarettes in a large batch can be counted quickly, the time and the energy of operators are saved, and the operation is very simple.

Drawings

FIG. 1 is a schematic structural diagram of a cigarette quantity counting mechanism according to an embodiment of the present disclosure;

FIG. 2 is a schematic view of the conveyor belt of FIG. 1;

FIG. 3 is a schematic view of the cigarette storage case shown in FIG. 1;

FIG. 4 is a schematic structural view of the manifold shown in FIG. 1;

FIG. 5 is a schematic structural view of the anti-jamming mechanism of FIG. 1;

fig. 6 is a schematic structural view of the recycling bin shown in fig. 1.

Description of the reference numerals

The cigarette storage box comprises a support frame 100, a support plate 110, a conveyor belt 200, a reflective strip 210, a convex strip 220, a baffle 230, a cigarette storage box 300, a flow distribution plate 310, a first sliding groove 320, a second sliding groove 330, an inclined surface 340, a fixed connecting rod 350, a fixed support 360, a side sensor 400, an upper sensor 500, a first motor 600, a spring 700, an anti-blocking mechanism 800, a second motor 810, a belt ring 820, a cam 830, a blocking support 840, a recovery box 900, an inlet 910, a receiving platform 920 and an inclined plate 930.

Detailed Description

Reference will now be made in detail to the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.

Referring to fig. 1 to 6, a cigarette quantity counting mechanism provided in an embodiment of the present application includes: support frame 100, conveyer belt 200, cigarette placement box 300, side inductor 400 and top inductor 500.

The support frame 100 comprises two support plates 110 arranged in parallel, and the conveyor belt 200 is arranged between the two support plates 110; the first motor 600 is fixed on the support plate 110 and used for driving the conveyor belt 200 to run; the conveyor belt 200 is provided with a plurality of reflective strips 210 along the length direction, and a convex strip 220 is arranged between two adjacent reflective strips 210; the conveyor belt 200 is provided with a plurality of baffles 230 at intervals in the width direction.

The cigarette placing box 300 fixing frame is arranged at the upper ends of the two supporting plates 110; the cigarette is placed the bottom of case 300 and is equipped with the opening, and the opening is equipped with a plurality of flow distribution plates 310 along length direction, and the interval between adjacent flow distribution plate 310 aligns with a plurality of reflection of light strip 210 one-to-one. The side sensor 400 is fixed on the support plate 110 and used for counting the passing baffles 230; the upper sensor 500 is fixed to the upper ends of the two support plates 110, and is used for detecting whether the reflective strip 210 has a cigarette.

Referring to the direction in fig. 1, the conveyor belt 200 is driven by the first motor 600 from left to right. A large batch of cigarettes is placed in the cigarette placement box 300 and, under the action of gravity, falls onto the conveyor belt 200 from the space between two adjacent diverter plates 310. Because the gaps between the dividing plates 310 extend along the length direction and correspond to the reflective strips 210 one-to-one, the cigarettes can fall down onto the corresponding reflective strips 210, and the cigarettes cannot be transversely placed on the conveyor belt 200 under the guidance of the protruding strips 220. When the conveyor belt 200 continues to run until the cigarettes pass through the upper sensor 500, the upper sensor 500 senses that the reflection of the light reflecting strip 210 is blocked, and the cigarettes are proved to be on the light reflecting strip 210.

The conveyor belt 200 is further provided with baffles 230, and the length distance between two adjacent baffles 230 can be equal to the total length of a set number of cigarettes. When the baffle 230 passes the side sensor 400 during the operation of the conveyor belt 200, the side sensor 400 senses the baffle 230 and increments the count value by one.

Then, assuming that the length between two adjacent baffles 230 is equal to the length of 1 cigarette, if there are nine reflective strips 210 in total, 10 intervals are isolated, and 10 intervals are also formed by correspondingly arranging 9 splitter plates 310. An upper inductor 500 is disposed above each light-reflecting strip 210, and there are 10 upper inductors 500 in total.

When the number counted by the side sensors 400 is 5, the upper sensors 500 sensing that the cigarettes are always on the light reflecting strips 210 pass through the 5 baffles 230. The controller may calculate the total number of cigarettes to be (5-1) × 10 ═ 40. If one of the upper sensors 500 senses that the reflected light on the light-reflecting strip 210 is not blocked by a set distance, where the set distance is equal to the length of 2 edges, the controller may calculate the total number of cigarettes to be (5-1) × 10-2 ═ 38.

As can be seen, this embodiment uses the cigarette placement box 300 to enable a large number of cigarettes to automatically drop onto the conveyor belt 200, and then uses the side sensor 400 and the top sensor 500 to count the cigarettes during the transportation of the cigarettes by the conveyor belt 200. Therefore, automatic counting is realized, the quantity of cigarettes in a large batch can be counted quickly, the time and the energy of operators are saved, and the operation is very simple.

In some embodiments, the cigarette placing box 300 has a plurality of first sliding grooves 320 and a plurality of second sliding grooves 330 on both sides of the opening; the plurality of first chutes 320 and the plurality of second chutes 330 each correspond to the plurality of dividing plates 310 one to one. The two opposite sides of the exterior of the cigarette placing box 300 are respectively provided with a fixed connecting rod 350 and a fixed support 360, the fixed connecting rod 350 is over against the plurality of first chutes 320, and the fixed support 360 is over against the plurality of second chutes 330; the fixed support 360 is connected with a plurality of springs 700 which are in one-to-one correspondence with the second sliding grooves 330; one end of the dividing plate 310 passes through the first sliding groove 320 and is fixed with the fixed link 350, and the other end of the dividing plate 310 passes through the second sliding groove 330 and is connected with the spring 700.

Referring to fig. 1 and 3, it can be seen that 9 first sliding grooves 320 are disposed on one side of the opening of the cigarette placing box 300, and 9 second sliding grooves 330 are correspondingly disposed on the other side. One end of the 9 dividing plates 310 is inserted into the 9 first chutes 320 in a one-to-one correspondence, and the other end of the 9 dividing plates 310 is inserted into the second chute 330 in a one-to-one correspondence. Moreover, one end of the diversion plate 310 inserted into the first chute 320 extends to the outside of the cigarette placing box 300 and is connected into a whole by the fixed connecting rod 350; one end of each of the insertion second sliding grooves 330 is connected to one spring 700, and the other end of each spring 700 is fixed to the fixing bracket 360. Thus, the downward drop of the cigarettes, as well as vibrations generated during the operation of the conveyor belt 200, affect the spring 700, causing the spring 700 to stretch or compress. From this one end is fixed as certain rocking that can produce under the drive of spring 700 for a holistic flow distribution plate 310, should shake power can prevent that cigarette card from in the interval between two flow distribution plates 310 for cigarette falls to conveyer belt 200 smoothly.

In some embodiments, the cigarette quantity counting mechanism further comprises an anti-stuck mechanism 800; the anti-jamming mechanism 800 includes a second motor 810, a belt loop 820, a cam 830, and a jamming bracket 840. The clamping bracket 840 is fixedly connected with the outer wall of the cigarette placing box 300, the cam 830 is rotatably connected on the clamping bracket 840, and the convex wall of the cam 830 is contacted with the fixed connecting rod 350; the belt ring 820 connects the rotation shaft of the second motor 810 and the cam 830.

Referring to fig. 1, it can be seen that the anti-jamming mechanism 800 is disposed on the left side of the cigarette placement box 300, and the fixed support 360 is disposed on the right side of the cigarette placement box 300, and the spring 700 is also disposed on the right side of the cigarette placement box 300. The cam wall of the cam 830 contacts with the fixed connecting rod 350, when the second motor 810 drives the belt ring 820 to rotate, the belt ring 820 drives the cam 830 to rotate, and along with the rotation of the cam 830, the cam 830 applies different acting forces to the fixed connecting rod 350, the direction of the acting force is towards the right direction shown in fig. 1, and the rightward acting force drives the diversion plate 310 to swing to the right. After the spring 700 on the right side is compressed by force, it rebounds to the left to drive the splitter plate 310 to rock to the left. From this, the splitter plate 310 rocks back and forth from side to side under the effect of spring 700 and anti-sticking mechanism 800, can prevent that a cigarette card from in the interval between two adjacent splitter plates 310, ensures that a cigarette drops smoothly to the reflection of light strip 210.

In some embodiments, the cigarette quantity counting mechanism further comprises a recycling bin 900; the recovery tank 900 is disposed at the end of the conveyor belt 200, and the inlet 910 of the recovery tank 900 is adjacent to the end of the conveyor belt 200. This collection box 900 can retrieve the cigarette that the count finishes, prevents that a cigarette from falling in disorder outside conveyer belt 200, avoids damaging a cigarette.

In some embodiments, a receiving platform 920 is provided within the recovery tank 900 flush with the inlet 910, and an inclined plate 930 is provided between the receiving platform 920 and the bottom of the recovery tank 900. The entrance 910 of the recycling bin 900 is flush with the conveyor belt 200, and when the counted cigarettes are transferred from the conveyor belt 200 to the recycling bin 900, the cigarettes slide along the entrance 910 of the recycling bin 900 onto the receiving platform 920 and then slide from the receiving platform 920 to the bottom of the recycling bin 900 along the inclined plate 930. Therefore, the cigarette can be prevented from directly falling to the bottom of the recovery box 900 to cause damage.

In some embodiments, the support stand 100 further comprises two rolling bars; two ends of one rolling rod are respectively and rotatably connected with one end of the two support plates 110, and two ends of the other rolling rod are respectively and rotatably connected with the other ends of the two support plates 110; the conveyor belt 200 is wound around two rolling bars. The driving end of the first motor 600 is fixedly connected to the rolling rod to drive the rolling rod to rotate to drive the conveyor belt 200 to run. The first motor 600 and the rolling rod are used for driving the conveyor belt 200 to run, the structure is simple, and the cost is low.

In some embodiments, the side inductor 400 comprises a magnetic induction sensor, and the baffle 230 has an inductive metal disposed thereon. From this, when conveyer belt 200 operation drive baffle 230 when magnetic induction sensor, magnetic induction sensor senses the response metal on the baffle 230, can know that there is baffle 230 to pass through, can be fast and accurate detect baffle 230, simple structure, the cost is lower.

In some embodiments, the cigarette placement box 300 has a sloped surface 340 at the cigarette inlet. When putting into big batch cigarette in placing case 300 to cigarette, cigarette can place the case 300 along this inclined plane 340 landing to cigarette in to prevent that cigarette from haring, play the effect of protection cigarette.

The construction, features and functions of the present application are described in detail in the embodiments illustrated in the drawings, but the present application is not limited to the embodiments illustrated in the drawings, and all equivalent embodiments modified or equivalent according to the concept of the present application are within the scope of the present application.

Claims (8)

1. A cigarette quantity statistical mechanism is characterized by comprising: the cigarette storage box comprises a support frame, a conveyor belt, a cigarette storage box, a side inductor, an upper inductor and a first motor;

the supporting frame comprises two supporting plates which are arranged in parallel, and the conveying belt is arranged between the two supporting plates; the first motor is fixed on the supporting plate and used for driving the conveying belt to run; the conveying belt is provided with a plurality of light reflecting strips along the length direction, and a convex strip is arranged between every two adjacent light reflecting strips; the conveying belt is provided with a plurality of baffles at intervals in the width direction;

the cigarette placing box fixing frame is arranged at the upper ends of the two supporting plates; an opening is formed in the bottom of the cigarette placing box, a plurality of splitter plates are arranged at the opening along the length direction, and the intervals between the adjacent splitter plates are aligned with the plurality of light reflecting strips one by one;

the side inductor is fixed on the supporting plate and used for counting the baffle passing through the side inductor; the upper sensor is fixed on the upper ends of the two supporting plates and used for detecting whether the reflective strips are provided with cigarettes or not.

2. The cigarette quantity counting mechanism according to claim 1, wherein a plurality of first sliding grooves and a plurality of second sliding grooves are respectively formed on two sides of the opening; the first sliding grooves and the second sliding grooves are in one-to-one correspondence with the splitter plates;

the two opposite sides of the outer part of the cigarette placing box are respectively provided with a fixed connecting rod and a fixed support, the fixed connecting rods are over against the plurality of first sliding grooves, and the fixed supports are over against the plurality of second sliding grooves; the fixed support is connected with a plurality of springs which are in one-to-one correspondence with the second sliding grooves; one end of the flow distribution plate penetrates through the first sliding groove and is fixed with the fixed connecting rod, and the other end of the flow distribution plate penetrates through the second sliding groove and is connected with the spring.

3. The cigarette rod quantity counting mechanism of claim 2, further comprising: an anti-jamming mechanism; the anti-jamming mechanism comprises a second motor, a belt ring, a cam and a jamming bracket;

the cigarette placing box is characterized in that the clamping bracket is fixedly connected with the outer wall of the cigarette placing box, the cam is rotatably connected to the clamping bracket, and the convex wall of the cam is in contact with the fixed connecting rod; the belt ring connects the rotating shaft of the second motor and the cam.

4. The cigarette rod quantity counting mechanism according to claim 1, further comprising a recycling bin; the collection box is arranged at the tail end of the conveyor belt, and the inlet of the collection box is adjacent to the tail end of the conveyor belt.

5. The cigarette counting mechanism according to claim 4, wherein a receiving platform is arranged in the recycling bin and flush with the inlet, and an inclined plate is arranged between the receiving platform and the bottom of the recycling bin.

6. The cigarette rod counting mechanism of claim 1, wherein the support frame further comprises two rolling rods; two ends of one of the rolling rods are respectively and rotatably connected with one end of each of the two supporting plates, and two ends of the other rolling rod are respectively and rotatably connected with the other end of each of the two supporting plates; the conveying belt is wound on the two rolling rods;

the driving end of the first motor is fixedly connected with the rolling rod so as to drive the rolling rod to rotate to drive the conveying belt to operate.

7. The cigarette rod counting mechanism according to claim 1, wherein the side inductor comprises a magnetic induction sensor, and the baffle is provided with an induction metal.

8. The cigarette rod quantity counting mechanism according to any one of claims 1 to 7, wherein the rod inlet of the rod placing box is provided with an inclined surface.

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