CN214521686U

CN214521686U - Full-automatic water gap cutting jig for injection molding parts

Info

Publication number: CN214521686U
Application number: CN202023260062.6U
Authority: CN
Inventors: 王佩
Original assignee: Yugao Precision Manufacturing Shenzhen Co ltd
Current assignee: Yugao Precision Manufacturing Shenzhen Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-10-29
Anticipated expiration: 2030-12-30

Abstract

The utility model discloses a full-automatic cutting nozzle jig for injection molding parts, which comprises a frame and an upper template, wherein a frame connecting plate is fixedly arranged on the frame, a workbench is fixedly connected on the frame connecting plate through a stand column, a lower template is slidably arranged on the workbench, and a second cylinder for driving the lower template to slide is fixedly arranged on the workbench, through the optimization of panel production process and flow, the utility model solves the problems of low production efficiency and unstable product quality of the prior panel production, can effectively prevent the industrial injury accidents of workers, improves the production efficiency by three times compared with the traditional production, reduces the labor cost, adapts to mass production, can adopt a plurality of machines for production, has controllable production period, and easily controls and adjusts various production elements and technological parameters by adopting automatic equipment for production, good stability, no human factor intervention, and stable and reliable product quality.

Description

Full-automatic water gap cutting jig for injection molding parts

Technical Field

The utility model relates to a mechanical automation technical field specifically is full-automatic cut mouth of a river tool of injection molding.

Background

The mechanical automation technology is a key technology gradually formed under the background of continuously improved technological level, in the practical work, many production and manufacturing enterprises have consciously and properly applied the mechanical automation technology to the production process of products, and obtain very good effect, the efficiency of the production and manufacturing industry is improved, higher standard is also provided for the working process of the manufacturing industry, the product quality and the whole operation efficiency of the enterprise are improved, contribution is made to the acceleration of the whole industrialization process of China, in order to exert the function of the mechanical automation technology to the maximum extent, the application of the mechanical automation equipment technology is continuously and deeply researched, the application and popularization of the automatic equipment in the production field of medical instruments are realized, the production efficiency and the cost can be improved in the automatic production, the labor intensity of production staff is reduced, and the safety is also ensured, therefore, the full-automatic water gap cutting jig for the injection molding part is suitable for mass production, high in efficiency, low in cost, safe to operate and capable of guaranteeing the product quality.

However, in the prior art, the water gap is partially cut by hand, the size and the product quality are unstable, an operator easily causes industrial injury in the production process, the panel is produced by the traditional industry, the production period is long, 40 seconds are needed from injection molding to water gap cutting, and the production efficiency is not high, so that a full-automatic water gap cutting jig for injection molding parts needs to be provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic cut mouth of a river tool of injection molding, through the optimization of counterplate production technology and flow, the production efficiency who has solved current production panel is not high, product quality is unstable, the emergence of prevention workman's industrial injury accident, compare with traditional production, production efficiency has improved the triple, the labour cost has been reduced, adapt to mass production, can adopt many machine production, production cycle is controllable, through adopting automatic equipment to produce, each production key element and technological parameter are controlled and adjusted easily, good stability, get rid of the intervention of human factor, product quality is reliable and stable, in order to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the full-automatic water gap cutting jig for the injection molding part comprises a rack and an upper template, wherein a rack connecting plate is fixedly mounted on the rack, a workbench is fixedly connected onto the rack connecting plate through a stand column, a lower template is slidably mounted on the workbench, a second air cylinder for driving the lower template to slide is fixedly mounted on the workbench, a first limit baffle is fixedly mounted on the workbench, a first travel switch is arranged on the first limit baffle, a water gap panel is arranged on the lower template, a second limit baffle is fixedly mounted on one side of the lower template, a second travel switch is arranged on the lower template, a rotary air cylinder is fixedly mounted on the workbench, a supporting arm is fixedly mounted at one end of a piston rod of the rotary air cylinder, a sucking disc is fixedly mounted at the lower end of the supporting arm through the connecting plate, and a water gap removing panel is adsorbed on the sucking disc, the upper die plate is fixedly provided with a first air cylinder through an air cylinder fixing seat, the lower end of the upper die plate is provided with a cutter fixing plate, and a cutter, a material pressing soft rubber and a guide pillar are fixedly arranged on the cutter fixing plate respectively.

Preferably, the workbench is fixedly provided with two sets of guide rails, the guide rails are provided with a sliding seat in a sliding manner, and the lower template is fixedly arranged on the sliding seat.

Preferably, an air cylinder fixing plate is fixedly mounted on the workbench, and the second air cylinder is fixedly mounted on the air cylinder fixing plate.

Preferably, the workbench is fixedly provided with support columns, and the support column array is provided with six groups.

Preferably, the lower template is respectively and fixedly provided with a guide sleeve and a limiting column, and the guide sleeve and the limiting column are respectively provided with two groups.

Preferably, the frame connecting plate is provided with a hopper, and the frame is provided with an emergency switch and a power switch respectively.

Compared with the prior art, the beneficial effects of the utility model are that:

through the design of the guide rail, the rotary cylinder, the support arm and the sucker, two groups of guide rails are fixedly arranged on the workbench, the second cylinder for driving the lower template to slide is fixedly arranged on the workbench, the rotary cylinder is fixedly arranged on the workbench, the support arm is fixedly arranged at one end of a piston rod of the rotary cylinder, the support arm is arranged into an L-shaped support arm, the rotary cylinder drives the support arm to rotate, the sucker is fixedly arranged at the lower end of the support arm through a connecting plate, and six groups of suckers are arranged on the sucker, and the sucker drives the water gap removing panel to move. The production period is controllable, and by adopting automatic equipment for production, all production factors and process parameters are easy to control and adjust, the stability is good, the intervention of human factors is eliminated, and the product quality is stable and reliable.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the belt gate panel and the removal gate panel of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1 according to the present invention.

In the figure: 1. a first cylinder; 2. a cylinder fixing seat; 3. mounting a template; 4. a cutter; 5. pressing soft rubber; 6. a guide sleeve; 7. a guide post; 8. a limiting column; 9. a cutter fixing plate; 10. a faceplate with a water gap; 11. a first travel switch; 12. a first limit baffle; 13. supporting the upright post; 14. a work table; 15. a lower template; 16. a column; 17. a frame connecting plate; 18. a frame; 19. an emergency switch; 20. a power switch; 21. a support arm; 22. a rotating cylinder; 23. a suction cup; 24. removing the water gap panel; 25. a cylinder fixing plate; 26. a second cylinder; 27. a second travel switch; 28. a second limit baffle; 29. a guide rail; 30. and (4) a hopper.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the full-automatic water gap cutting jig for the injection molding part comprises a rack 18 and an upper template 3, wherein a rack connecting plate 17 is fixedly installed on the rack 18, a workbench 14 is fixedly connected onto the rack connecting plate 17 through an upright post 16, six groups of upright posts 16 are arranged, a supporting upright post 13 is fixedly installed on the workbench 14, six groups of supporting upright posts 13 are arranged in an array mode, a lower template 15 is installed on the workbench 14 in a sliding mode, a guide sleeve 6 and a limiting post 8 are respectively and fixedly installed on the lower template 15, and two groups of guide sleeves 6 and two groups of limiting posts 8 are arranged on the guide sleeve 6 and the limiting post 8;

the lower die plate is characterized in that two groups of guide rails 29 are fixedly mounted on the workbench 14, a sliding seat is slidably mounted on the guide rails 29, the lower die plate 15 is fixedly mounted on the sliding seat, a second air cylinder 26 for driving the lower die plate 15 to slide is fixedly mounted on the workbench 14, an air cylinder fixing plate 25 is fixedly mounted on the workbench 14, the second air cylinder 26 is fixedly mounted on the air cylinder fixing plate 25, a first limit baffle 12 is fixedly mounted on the workbench 14, a first travel switch 11 is arranged on the first limit baffle 12, when the second air cylinder 26 drives the lower die plate 15 to move one side of the first limit baffle 12, the lower die plate 15 is in contact with the first travel switch 11, the second air cylinder 26 stops moving, a water gap panel 10 is arranged on the lower die plate 15, a second limit baffle 28 is fixedly mounted on one side of the lower die plate 15, and a second travel switch 27 is arranged on the lower die plate 15;

a rotary cylinder 22 is fixedly arranged on the workbench 14, a support arm 21 is fixedly arranged at one end of a piston rod of the rotary cylinder 22, the support arm 21 is arranged to be an L-shaped support arm, the rotary cylinder 22 drives the support arm 21 to rotate, a sucker 23 is fixedly arranged at the lower end of the support arm 21 through a connecting plate, six groups of suckers 23 are arranged, a water removing port panel 24 is adsorbed on the sucker 23, the sucker 23 drives the water removing port panel 24 to move, a first cylinder 1 is fixedly arranged on the upper template 3 through a cylinder fixing seat 2, a cutter fixing plate 9 is arranged at the lower end of the upper template 3, a cutter 4, a material pressing soft rubber 5 and a guide post 7 are respectively and fixedly arranged on the cutter fixing plate 9, six groups of material pressing soft rubber 5 are arranged, a hopper 30 is arranged on a rack connecting plate 17 to conveniently receive the cut water port, an emergency switch 19 and a power switch 20 are respectively arranged on the rack 18, the machine adopts a rack structure, the strength and the rigidity of the machine are ensured; and the precision guide pillar is adopted for guiding, so that the stability and the position accuracy of the air cylinder during moving are ensured.

The working principle is as follows: when the device is used, the cutter 4 is arranged on the cutter fixing plate 9 with the guide post 7, the relative position precision of the cutter 4 and a panel water gap is ensured, the requirement of the appearance and the size precision of a product is not influenced when the water gap is cut off, the power switch 20 is turned on, whether the machine operates normally is checked, after the normal operation is confirmed, the rotary cylinder 22 drives the sucker 23 connected to the supporting arm 21 to place the panel 10 with the water gap on the appointed position of the lower template 15, the second cylinder 26 pushes the panel 10 with the water gap fixed on the lower template 15 to move forwards on the guide rail 29 through the cylinder fixing plate 25, when the position of the first limit baffle 12 is reached, the first cylinder 1 fixed on the cylinder fixing seat 2 is contacted with the first stroke switch 11, the second cylinder 26 stops moving, the first cylinder 1 fixed on the cylinder fixing seat 2 drives the upper template 3 and the cutter 4, the material pressing soft rubber 5 and the guide post 7 to move downwards, the guide post 7 contacts with the guide sleeve 6 fixed on the lower template 15, under the action of the guide post 7 and the guide sleeve 6, the position accuracy of the upper and lower dies and the cutter 4 is ensured, the pressure material soft glue 5 presses six positions of the faceplate 10 with the water gap to prevent the movement of the faceplate, the position accuracy of the faceplate on the lower template 15 is ensured, the cutter 4 contacts with the water gap of the faceplate during the movement, when the cutter 4 drops to contact with the limit post 8 on the lower template 15, the movement is stopped, the cutter 4 cuts off the water gap, the water gap falls into the hopper 30, the removal water gap faceplate 24 is left on the fixed position of the lower template 15, the first cylinder 1 starts to reset to drive the upper template 3, the cutter 4 fixed on the cutter fixing plate 9 and the pressure material soft glue 5 to move upwards, when the cutter fixing plate 9 is separated from the limit post 8 by a certain distance, the second cylinder 26 starts to reset, the removal water gap faceplate 24 fixed on the lower template 15 is pushed by the cylinder fixing plate 25 to move backwards on the guide rail 29, when the position of the second limit baffle 28 is reached, the second limit baffle is contacted with the second travel switch 27, the second cylinder 26 stops moving, the rotary cylinder 22 drives the sucking disc 23 connected to the supporting arm 21 to rotate the water gap removing panel 24 by an angle, and the water gap removing panel is placed at a specified position to complete water gap removing processing, and the actions are repeated to continue production.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Full-automatic mouth of a river tool of cutting of injection molding, including frame (18) and cope match-plate pattern (3), its characterized in that: the automatic cleaning device is characterized in that a frame connecting plate (17) is fixedly mounted on the frame (18), a workbench (14) is fixedly connected onto the frame connecting plate (17) through an upright post (16), a lower template (15) is slidably mounted on the workbench (14), a second cylinder (26) for driving the lower template (15) to slide is fixedly mounted on the workbench (14), a first limit baffle (12) is fixedly mounted on the workbench (14), a first travel switch (11) is arranged on the first limit baffle (12), a water gap panel (10) is arranged on the lower template (15), a second limit baffle (28) is fixedly mounted on one side of the lower template (15), a second travel switch (27) is arranged on the lower template (15), a rotary cylinder (22) is fixedly mounted on the workbench (14), and a supporting arm (21) is fixedly mounted at one end of a piston rod of the rotary cylinder (22), the lower extreme of support arm (21) has sucking disc (23) through connecting plate fixed mounting, it has gets rid of mouth of a river panel (24) to adsorb on sucking disc (23), go up cope match-plate pattern (3) and go up through cylinder fixing base (2) fixed mounting first cylinder (1), the lower extreme of cope match-plate pattern (3) is provided with cutter fixed plate (9), respectively fixed mounting has cutter (4), presses material flexible glue (5) and guide pillar (7) on cutter fixed plate (9).

2. The full-automatic water gap cutting jig for injection molding parts according to claim 1, is characterized in that: fixed mounting has two sets of guide rails (29) on workstation (14), slidable mounting has the slide on guide rail (29), lower bolster (15) fixed mounting is on the slide.

3. The full-automatic water gap cutting jig for injection molding parts according to claim 1, is characterized in that: and a cylinder fixing plate (25) is fixedly mounted on the workbench (14), and the second cylinder (26) is fixedly mounted on the cylinder fixing plate (25).

4. The full-automatic water gap cutting jig for injection molding parts according to claim 1, is characterized in that: the workbench (14) is fixedly provided with supporting upright columns (13), and six groups of supporting upright columns (13) are arranged in an array mode.

5. The full-automatic water gap cutting jig for injection molding parts according to claim 1, is characterized in that: the lower template (15) is fixedly provided with a guide sleeve (6) and a limiting column (8) respectively, and the guide sleeve (6) and the limiting column (8) are provided with two groups.

6. The full-automatic water gap cutting jig for injection molding parts according to claim 1, is characterized in that: a hopper (30) is arranged on the rack connecting plate (17), and an emergency switch (19) and a power switch (20) are respectively arranged on the rack (18).