CN214515537U - Spraying production line with high-efficient filter equipment - Google Patents
Spraying production line with high-efficient filter equipment Download PDFInfo
- Publication number
- CN214515537U CN214515537U CN202023189649.2U CN202023189649U CN214515537U CN 214515537 U CN214515537 U CN 214515537U CN 202023189649 U CN202023189649 U CN 202023189649U CN 214515537 U CN214515537 U CN 214515537U
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- China
- Prior art keywords
- spraying
- production line
- chamber
- control panel
- filtering device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005507 spraying Methods 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000000428 dust Substances 0.000 claims abstract description 46
- 238000001914 filtration Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000003973 paint Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000002699 waste material Substances 0.000 claims description 14
- 238000009423 ventilation Methods 0.000 claims description 9
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 238000010422 painting Methods 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 abstract description 13
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses a spraying production line with high-efficient filter equipment, comprises a workbench, workstation top one side is provided with the spray booth, and spray booth inside top fixed mounting has the mount, and the mount is provided with a plurality ofly, and the bottom fixed mounting of mount has the transmission chain, and the bottom fixed mounting of transmission chain has the spary head, and spray booth one side is provided with control panel, control panel and spary head electric connection, and control panel keeps away from spray booth one side and is provided with the filter chamber, and filter chamber one side fixed mounting has the observation window, and the inside top fixed mounting of filter chamber has the support frame. This kind of spraying production line with high-efficient filter equipment can effectively solve paint and dust disposal after the spraying thoroughly, and serious polluted environment influences the healthy of the workman on the production line, lacks the recovery to the sanitizer after handling to workpiece surface filtration in addition, causes the problem of pollution to the spraying production line, has higher practical value.
Description
Technical Field
The utility model relates to a spraying technical field specifically is a spraying production line with high-efficient filter equipment.
Background
Currently, most of the spraying processes in industrial applications use liquid wax spraying or solid wax manual spreading, and these two methods have their respective disadvantages. The spraying is dispersed into even and fine fog drops by a spray gun or a disc type atomizer with the help of pressure or centrifugal force, and the fog drops are coated on the surface of a coated object. The liquid wax is difficult to form a mist for uniform spraying due to the liquidity of the liquid, so that the phenomenon of uneven or excessive waste of smearing is caused. The manual spraying of liquid wax has the disadvantages of low working efficiency and instability due to the influence of artificial factors.
The prior art also has the following defects: 1. the common spraying production line only carries out simple spraying, and paint and dust after spraying are not thoroughly treated, so that the environment is seriously polluted, and the health of workers on the production line is also influenced; 2. the surface of the workpiece is lack of recovery of the cleaning agent after being filtered, and the spraying production line is easily polluted. We have therefore developed this and have proposed a painting line with a highly efficient filtering device.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model relates to a spraying production line with a high-efficiency filtering device, which comprises a workbench, wherein a spraying chamber is arranged at one side of the top end of the workbench, the top end of the inner part of the spraying chamber is fixedly provided with a plurality of fixing frames, the bottom of each fixing frame is fixedly provided with a transmission chain, the bottom of the transmission chain is fixedly provided with a spraying head, one side of the spraying chamber is provided with a control panel, the control panel is electrically connected with the spraying head, a filtering chamber is arranged on one side of the control panel away from the spraying chamber, an observation window is fixedly arranged on one side of the filtering chamber, a supporting frame is fixedly arranged at the top end in the filtering chamber, a hanging rack is fixedly arranged at the bottom of the supporting frame, flushing heads are fixedly arranged at both sides of the hanging rack, and a drying fan is fixedly arranged on one side of the flushing head, and a roller is arranged at the top end of one side, close to the filtering chamber, of the workbench.
As a preferred technical scheme of the utility model, the top fixed mounting of spray booth has the ventilator, the inside fixed mounting of ventilator has the fan, four sides of ventilator all are provided with the vent, the inside fixed mounting of vent has a plurality of decurrent aviation baffles of inclining, just the ventilator is being provided with the dust screen near vent department.
As an optimal technical scheme of the utility model, the workstation is provided with driving motor far away from spray booth one side, driving motor runs through installation workstation one side, driving motor and control panel electric connection.
As a preferred technical scheme of the utility model, gyro wheel bottom one side fixed mounting has servo motor, servo motor bottom fixed mounting has the fixed block, the gyro wheel is provided with two sets ofly, be fixed with the conveyer belt between the gyro wheel, just the gyro wheel output shaft runs through the workstation both sides respectively, the gyro wheel output shaft passes through the belt and is connected with servo motor output shaft transmission.
As a preferred technical scheme of the utility model, the fixed battery that is provided with in spraying chamber inside one side, battery one side is equipped with sealed coating pond, battery one side fixed mounting is kept away from in sealed coating pond has first water pump, first water pump is put through each other through pipeline and spraying head.
As a preferred technical scheme of the utility model, the inside bottom of filter chamber is provided with the waste bin, one side fixedly connected with dust absorption pump of waste bin, the waste bin switches on each other with the dust absorption pump through the pipeline, top one side fixedly connected with dust absorption pipe of dust absorption pump.
As a preferred technical scheme of the utility model, dust absorption pump one side fixed mounting has the water tank, water tank one side is provided with the second water pump, just the second water pump passes through the pipeline and switches on each other with the water tank, the flushing head surface is provided with and has evenly arranged a plurality of hole for water jets, just the flushing head passes through the pipeline and switches on each other with the second water pump.
As a preferred technical scheme of the utility model, the filter chamber both ends all are provided with a pair of switch door, one side internally mounted that the switch door is relative has infrared sensor, switch door and control panel electric connection.
The utility model has the advantages that:
1. according to the spraying production line with the high-efficiency filtering device, the plurality of air deflectors which incline downwards are fixedly arranged in the ventilation opening, the dustproof net is arranged at the position, close to the ventilation opening, of the ventilation opening, dust is effectively prevented from entering, the spraying quality is guaranteed, the coating is prevented from overflowing, and the good working environment of personnel is guaranteed;
2. according to the spraying production line with the high-efficiency filtering device, the waste material box is communicated with the dust suction pump through a pipeline, one side of the top of the dust suction pump is fixedly connected with the dust suction pipe, and particles, dust paint and cleaning liquid cleaned in the filtering chamber are collected, so that the situation that redundant dust pollutes the environment and harms the personal safety of workers is prevented;
3. this kind of spraying production line with high-efficient filter equipment, the washing head surface is provided with has evenly arranged a plurality of hole for water sprayings, and washes the head and put through each other with the second water pump through the pipeline, washs the work piece, handles the remaining paint dust on work piece surface, prevents paint dust pollution environment.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of a coating line with a high efficiency filtration device of the present invention;
FIG. 2 is a perspective view of a conveyor of a painting line having a high efficiency filtration device of the present invention;
FIG. 3 is a cross-sectional view of a spray booth of a spray production line having a high efficiency filtration device of the present invention;
figure 4 is a cross-sectional view of the filtration chamber of a coating line having a high efficiency filtration device of the present invention.
In the figure: 1. a work table; 2. a filtering chamber; 3. a spray chamber; 4. a drive motor; 5. a fan; 6. a transmission chain; 7. opening and closing the door; 8. a ventilator; 9. a vent; 10. an observation window; 11. a control panel; 12. a roller; 13. a conveyor belt; 14. a fixed mount; 15. a storage battery; 16. sealing the coating pool; 17. a first water pump; 18. a servo motor; 19. a fixed block; 20. a waste bin; 21. a dust suction pump; 22. a dust collection pipe; 23. a water tank; 24. a second water pump; 25. Drying the fan; 26. a support frame; 27. a hanger; 28. a rinsing head; 29. a spray head.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.
Example (b): as shown in FIGS. 1-3, the utility model relates to a spraying production line with high efficiency filtering device, which comprises a workbench 1, and is characterized in that a spraying chamber 3 is arranged on one side of the top end of the workbench 1, a fixing frame 14 is fixedly arranged on the top end inside the spraying chamber 3, the fixing frame 14 is provided with a plurality of fixing frames 14, a transmission chain 6 is fixedly arranged on the bottom of the fixing frame 14, a spraying head 29 is fixedly arranged on the bottom of the transmission chain 6, a control panel 11 is arranged on one side of the spraying chamber 3, the control panel 11 is electrically connected with the spraying head 29, a filtering chamber 2 is arranged on one side of the control panel 11 far away from the spraying chamber 3, an observation window 10 is fixedly arranged on one side of the filtering chamber 2, a supporting frame 26 is fixedly arranged on the top end inside the filtering chamber 2, a hanging frame 27 is fixedly arranged on the bottom of the supporting frame 26, a washing head 28 is fixedly arranged on both sides of the hanging frame 27, a drying fan 25 is fixedly arranged on one side of the washing head 28, the top end of one side of the working platform 1 close to the filter chamber 2 is provided with a roller 12.
Wherein, the top fixed mounting of spray booth 3 has ventilator 8, and 8 inside fixed mounting of ventilator has fan 5, and four sides of ventilator 8 all are provided with vent 9, and 9 inside fixed mounting of vent have a plurality of downward deflectors of slope, and ventilator 8 is being provided with the dust screen near vent 9 department, and effective separation dust gets into, has guaranteed the quality of spraying paint, and the separation coating is excessive, has guaranteed the good operational environment of personnel.
Wherein, workstation 1 is kept away from spray booth 3 one side and is provided with driving motor 4, and driving motor 4 runs through installation workstation 1 one side, and driving motor 4 and control panel 11 electric connection can be used for driving the motion of conveyer belt.
Wherein, one side fixed mounting in the bottom of gyro wheel 12 has servo motor 18, and servo motor 18 bottom fixed mounting has fixed block 19, and gyro wheel 12 is provided with two sets ofly, is fixed with conveyer belt 13 between the gyro wheel 12, and gyro wheel 12 output shaft runs through workstation 1 both sides respectively, and gyro wheel 12 output shaft passes through belt and servo motor 18 output shaft transmission connection.
Wherein, a storage battery 15 is fixedly arranged at one side inside the spraying chamber 3, a sealing coating pool 16 is arranged at one side of the storage battery 15, a first water pump 17 is fixedly arranged at one side of the sealing coating pool 16 far away from the storage battery 15, and the first water pump 17 is communicated with a spraying head 29 through a pipeline.
Wherein, the inside bottom of filter chamber 2 is provided with waste bin 20, and one side fixedly connected with dust absorption pump 21 of waste bin 20, waste bin 20 switch on each other with dust absorption pump 21 through the pipeline, and top one side fixedly connected with dust absorption pipe 22 of dust absorption pump 21 collects granule, dust paint and the washing liquid that wash down in the filter chamber, prevents unnecessary dust pollution environment, harm staff's personal safety.
Wherein, dust absorption pump 21 one side fixed mounting has water tank 23, and water tank 23 one side is provided with second water pump 24, and second water pump 24 is through pipeline and water tank 23 intercommunication, and the flushing head 28 surface is provided with and has evenly arranged a plurality of hole for water spraying, and the flushing head 28 is through pipeline and second water pump 24 intercommunication, washs the work piece after the drying of spraying paint, handles the paint dust that floats in the filter chamber.
Wherein, 2 both ends of filter chamber all are provided with a pair of switch door 7, and the one side internally mounted that switch door 7 is relative has infrared sensor, switch door 7 and control panel 11 electric connection, make the work piece of treating processing stop in the filter chamber, keep sealed environment, prevent that unnecessary dust from not handling just getting into external environment.
The working principle is as follows: when the spraying machine works, a workpiece is placed on the conveyor belt 13 and is conveyed into the spraying chamber 3 along with the conveyor belt 13, the switch door 7 is closed, the spraying head 29 performs reciprocating spraying operation through the transmission chain 6, the fan 5 removes moisture from the sprayed workpiece, the workpiece is conveyed out of the spraying chamber 3 along with the conveyor belt 13 after spraying is completed, the workpiece enters the filtering chamber 2, the second water pump 24 is started, the second water pump 24 pumps cleaning agent in the water tank 23 into the washing head 28, the cleaning agent is sprayed out of the washing head 28 to clean the workpiece in the filtering chamber 2, then the drying fan 25 is started to dry, then the dust suction pump 21 is started, and dust and cleaning liquid are recovered into the waste material tank 20 through the dust suction pipe 22 for centralized treatment. According to the spraying production line of the high-efficiency filtering device, a plurality of air deflectors which incline downwards are fixedly arranged in the ventilation opening 9, the ventilation opening 8 is provided with a dustproof net close to the ventilation opening 9, dust is effectively prevented from entering, the spraying quality is guaranteed, the coating is prevented from overflowing, and the good working environment of personnel is guaranteed; the waste bin 20 is communicated with the dust suction pump 21 through a pipeline, one side of the top of the dust suction pump 21 is fixedly connected with a dust suction pipe 22, particles, dust paint and cleaning liquid cleaned in a filter chamber are collected, and the situation that redundant dust pollutes the environment and harms the personal safety of workers is prevented; the switch door 7 is electrically connected with the control panel 11, so that a workpiece to be processed stays in the filtering chamber and the spraying chamber, a sealed environment is kept, and redundant dust is prevented from entering an external environment without being processed; the utility model discloses can effectively solve paint and dust disposal after the spraying thoroughly not, serious polluted environment influences the healthy of the workman on the production line, lacks the recovery to the sanitizer after handling workpiece surface filtration in addition, causes the problem of pollution to the spraying production line, has higher practical value.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The spraying production line with the efficient filtering device comprises a workbench (1) and is characterized in that a spraying chamber (3) is arranged on one side of the top end of the workbench (1), a fixing frame (14) is fixedly arranged on the top end inside the spraying chamber (3), the fixing frame (14) is provided with a plurality of parts, a transmission chain (6) is fixedly arranged at the bottom of the fixing frame (14), a spraying head (29) is fixedly arranged at the bottom of the transmission chain (6), a control panel (11) is arranged on one side of the spraying chamber (3), the control panel (11) is electrically connected with the spraying head (29), a filtering chamber (2) is arranged on one side of the control panel (11) far away from the spraying chamber (3), an observation window (10) is fixedly arranged on one side of the filtering chamber (2), and a supporting frame (26) is fixedly arranged on the top end inside the filtering chamber (2), the bottom of the support frame (26) is fixedly provided with a hanging frame (27), two sides of the hanging frame (27) are fixedly provided with a washing head (28), one side of the washing head (28) is fixedly provided with a drying fan (25), and the top end of the workbench (1) close to one side of the filter chamber (2) is provided with a roller (12).
2. The painting production line with the high-efficiency filtering device according to claim 1, characterized in that a ventilator (8) is fixedly installed at the top of the painting chamber (3), a fan (5) is fixedly installed inside the ventilator (8), ventilation openings (9) are arranged on four sides of the ventilator (8), a plurality of downward-inclined air deflectors are fixedly installed inside the ventilation openings (9), and a dust screen is arranged on the ventilator (8) near the ventilation openings (9).
3. The spraying production line with the high-efficiency filtering device is characterized in that a driving motor (4) is arranged on one side, away from the spraying chamber (3), of the workbench (1), the driving motor (4) penetrates through one side, where the workbench (1) is installed, and the driving motor (4) is electrically connected with the control panel (11).
4. The spraying production line with the high-efficiency filtering device is characterized in that a servo motor (18) is fixedly installed on one side of the bottom of each roller (12), a fixing block (19) is fixedly installed at the bottom end of each servo motor (18), two groups of rollers (12) are arranged, a conveying belt (13) is fixed between the rollers (12), output shafts of the rollers (12) respectively penetrate through two sides of the workbench (1), and the output shafts of the rollers (12) are in transmission connection with the output shafts of the servo motors (18) through belts.
5. The painting production line with the high-efficiency filtering device according to claim 1 is characterized in that a storage battery (15) is fixedly arranged on one side inside the painting chamber (3), a sealing paint pool (16) is arranged on one side of the storage battery (15), a first water pump (17) is fixedly arranged on one side, away from the storage battery (15), of the sealing paint pool (16), and the first water pump (17) is communicated with the painting head (29) through a pipeline.
6. The painting production line with high efficiency filtering device according to claim 1, characterized in that the bottom inside the filtering chamber (2) is provided with a waste bin (20), one side of the waste bin (20) is fixedly connected with a dust suction pump (21), the waste bin (20) is communicated with the dust suction pump (21) through a pipeline, and one side of the top of the dust suction pump (21) is fixedly connected with a dust suction pipe (22).
7. The spraying production line with the high-efficiency filtering device is characterized in that a water tank (23) is fixedly installed on one side of the dust suction pump (21), a second water pump (24) is arranged on one side of the water tank (23), the second water pump (24) is communicated with the water tank (23) through a pipeline, a plurality of water spraying holes are uniformly formed in the surface of the flushing head (28), and the flushing head (28) is communicated with the second water pump (24) through a pipeline.
8. The spraying production line with the high-efficiency filtering device is characterized in that a pair of switch doors (7) is arranged at two ends of the filtering chamber (2), an infrared sensor is installed inside one side opposite to each switch door (7), and the switch doors (7) are electrically connected with a control panel (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023189649.2U CN214515537U (en) | 2020-12-26 | 2020-12-26 | Spraying production line with high-efficient filter equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023189649.2U CN214515537U (en) | 2020-12-26 | 2020-12-26 | Spraying production line with high-efficient filter equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214515537U true CN214515537U (en) | 2021-10-29 |
Family
ID=78296804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023189649.2U Expired - Fee Related CN214515537U (en) | 2020-12-26 | 2020-12-26 | Spraying production line with high-efficient filter equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214515537U (en) |
-
2020
- 2020-12-26 CN CN202023189649.2U patent/CN214515537U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211029 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |