CN214458429U - High-pressure aluminum foil production equipment - Google Patents

High-pressure aluminum foil production equipment Download PDF

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Publication number
CN214458429U
CN214458429U CN202120209086.4U CN202120209086U CN214458429U CN 214458429 U CN214458429 U CN 214458429U CN 202120209086 U CN202120209086 U CN 202120209086U CN 214458429 U CN214458429 U CN 214458429U
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China
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electrolytic
hole
foil
guide
wheel
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CN202120209086.4U
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徐英胜
朱定芳
朱林涛
盛皇飞
潘远明
王隽毅
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Zhejiang Fengchuan Electronic Environmental Protection Technology Co Ltd
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Zhejiang Fengchuan Electronic Environmental Protection Technology Co Ltd
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Abstract

The utility model discloses high-pressure aluminum foil production equipment, which comprises a feeding device, an electrolytic etching device, a hole expanding device, a pickling device and a winding device; the feeding device comprises a feeding coil, a feeding steering assembly and a cooling mechanism; a cleaning structure is also arranged between the feeding device and the electrolytic corrosion device, and the cleaning structure is also arranged between the electrolytic corrosion device and the hole expanding device; the winding device comprises a dryer and a winder which are arranged in sequence; a deviation correcting device is also arranged between the dryer and the winding machine; the utility model discloses an electrolytic corrosion device, better corrode the foil optical through the electrolysis, corrode the tunnel hole that forms, the distribution is even, the hole depth is even, and the invalid hole is less, further guarantee that the foil optical can not be impaired in the reaming process; through the cleaning structure between the electrolytic corrosion device and the hole expanding device, when the optical foil enters the hole expanding device, electrolyte in the electrolytic corrosion device cannot be remained on the optical foil, and the hole expanding quality of the optical foil is prevented from being influenced.

Description

High-pressure aluminum foil production equipment
Technical Field
The utility model relates to a high-pressure aluminium foil production field, concretely relates to high-pressure aluminium foil production facility.
Background
With the rapid development of the electronic industry, the application of the aluminum electrolytic capacitor is wider, and the performance requirement is higher and higher. The corrosion formed foil for the aluminum electrolytic capacitor is an electronic main material of basic component products in the electronic information industry, and the aluminum foil market of the medium-high voltage aluminum electrolytic capacitor is short in supply and demand. As a corrosion formed foil for medium and high voltage electrolytic capacitors with rated voltage of more than 200V, the high-voltage electrolytic capacitor has high quality requirement and great production difficulty, and the performance can not meet the use requirement of users, so that the specific volume is required to be continuously improved on the premise of ensuring the bending strength of the corrosion aluminum foil urgently. The electrostatic capacity of the corrosion foil for the anode of the high-voltage electrolytic capacitor is the key for limiting the volume of the high-voltage large-capacity electrolytic capacitor.
It is known that the anode foil capacitance C ═ 0 ∈ rS/d can increase the anode foil capacitance by increasing the anode foil surface area. The anode foil for medium and high voltage is generally formed with tunnel-type etching holes by electrochemical etching to increase the specific surface area, and then formed into an oxide film layer having dielectric properties. The conventional medium-high voltage corrosion process comprises pretreatment, primary hole forming, secondary hole expanding and post-treatment, and firstly, oil stains, an oxide film layer and the like on the surface of a plain foil are removed through the pretreatment; carrying out electrochemical corrosion on the primary hair holes to form tunnel holes with certain hole density and hole depth; the secondary reaming further expands the aperture of the etching hole and increases the capacity of the etching foil; finally, the residual impurities such as chloride ions and the like are removed through post-treatment. The first-level pore-forming corrosion is the key of the corrosion process, the capacity performance of the corrosion foil is determined, and tunnel holes with certain hole density, uniform distribution and consistent hole length are generated by adjusting parameters such as temperature, components, current, electric quantity and the like of corrosion bath solution, so that the aims of improving specific volume and mechanical performance are fulfilled. The control of the uniformity of the etching holes is the key to the performance of the etched foil and also the bottleneck of the etched foil process technology.
In the hole-forming corrosion process, due to the fact that the applied current value is large, the aluminum foil is always in the hole initiation and hole growth process in the whole power-on period, and the obtained etched foil tunnel hole is poor in length uniformity. In addition, because the aluminum foil is always in a hole-forming state when the constant-current hole-forming corrosion is adopted, the number of ineffective short holes generated subsequently is increased, a large number of parallel holes are formed on the surface of the aluminum foil, the aluminum foil is thinned, and the mechanical strength of the electrode foil is reduced. The finished corrosion foil needs to be rolled up finally, and the corrosion foil can shake in the horizontal direction in the rolling process, so that two sides of the corrosion foil roll after being rolled up are uneven finally, and the quality of the corrosion foil is reduced; in the traditional production of high-pressure aluminum foil, the high-pressure aluminum foil directly passes through corrosive solution and is discharged, so that the chemical corrosion time of the high-pressure aluminum foil is short, the corrosion quality is poor, and the corrosion progress cannot be controlled; when a part of high-pressure aluminum foil is subjected to chambering, twice corrosion is needed, and the aluminum foil cannot be conveniently corroded twice by the traditional chambering device.
Based on the above situation, the utility model provides a high-pressure aluminium foil production facility can effectively solve above problem.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high pressure aluminium foil production facility. The utility model discloses a high-pressure aluminium foil production facility, simple structure, convenient to use, through the electrolytic corrosion device, better corrode the foil through the electrolysis, corrode the tunnel hole that forms, the distribution is even, the hole depth is even, and the invalid hole is less, and further guarantee that the foil can not be impaired in the reaming process; through the cleaning structure between the feeding device and the electrolytic corrosion device, the surface of the optical foil is ensured not to leave stains or aluminum scraps, and the quality of the electrolytic corrosion of the optical foil is prevented from being influenced; through the cleaning structure between the electrolytic corrosion device and the hole expanding device, when the optical foil enters the hole expanding device, electrolyte in the electrolytic corrosion device cannot be remained on the optical foil, and the hole expanding quality of the optical foil is prevented from being influenced.
The utility model discloses a following technical scheme realizes:
a high-pressure aluminum foil production device comprises a feeding device, an electrolytic corrosion device, a hole expanding device, a pickling device and a winding device; the feeding device comprises a feeding coil, a feeding steering assembly and a cooling mechanism; a cleaning structure is also arranged between the feeding device and the electrolytic corrosion device, and the cleaning structure is also arranged between the electrolytic corrosion device and the hole expanding device; the winding device comprises a dryer and a winder which are arranged in sequence; and a deviation rectifying device is also arranged between the dryer and the winding machine.
The utility model discloses an electrolytic corrosion device, better corrode the foil optical through the electrolysis, corrode the tunnel hole that forms, the distribution is even, the hole depth is even, and the invalid hole is less, further guarantee that the foil optical can not be impaired in the reaming process; through the cleaning structure between the feeding device and the electrolytic corrosion device, the surface of the optical foil is ensured not to leave stains or aluminum scraps, and the quality of the electrolytic corrosion of the optical foil is prevented from being influenced; through the cleaning structure between the electrolytic corrosion device and the hole expanding device, when the optical foil enters the hole expanding device, electrolyte in the electrolytic corrosion device is not remained on the optical foil, and the hole expanding quality of the optical foil is prevented from being influenced.
Preferably, the electrolytic corrosion device comprises an electrolytic cell and a plurality of groups of guide structures and electrolytic structures which are arranged in the electrolytic cell side by side; the guide structure comprises an upper guide assembly arranged above the electrolytic structure and a lower guide assembly arranged below the electrolytic structure; an electrolytic feeding wheel is arranged above each upper guide assembly; an electrolysis steering assembly is arranged below each lower guide assembly; the electrolytic discharging wheel is used for discharging after the optical foil passes through the last electrolytic steering assembly; the electrolysis turning assembly comprises a first turning roller arranged below the lower guide assembly and a second turning roller arranged on one side of the first turning roller.
Preferably, the electrolytic structure comprises two graphite substrates which are symmetrical to each other, wherein each graphite substrate comprises a trapezoidal part and a rectangular part; the trapezoid part is arranged above the rectangular part, the section of the trapezoid part is a right-angle trapezoid with right-angle sides on the outer side, and the upper bottom of the right-angle trapezoid is larger than the lower bottom; the width of the bottom edge of the rectangular part is equal to the width of the bottom edge of the trapezoidal part; the inner side of the rectangular part is also provided with a shielding plate, and the shielding plate is provided with a first hole area, a second hole area, a third hole area and a non-hole area from top to bottom; the pore arrangement of the first pore region is denser than that of the second pore region; the pore arrangement of the second pore region is denser than that of the third pore region; the pore sizes of the pores in the first pore region, the second pore region and the third pore region are all equal; the shielding plate is made of HTPVC.
Preferably, the upper guide assembly comprises two guide frames which are symmetrical to each other; each guide frame is provided with a lubricating piece; the gap between the two lubricating pieces corresponds to the feeding gap of the electrolytic structure; the guide frame consists of a vertical plate and an inclined plate which inclines inwards; the inclined plate is fixed at the bottom end of the vertical plate; the lubricating piece is a PEEK film; the top end of the lubricating piece is fixed on the inclined plate, and the tail end of the lubricating piece naturally droops from the tail end of the inclined plate; the lower guide assembly comprises two guide rollers arranged in parallel and a fixing plate for mounting the two guide rollers; the gap between the two guide rollers corresponds to the center of the discharge hole of the electrolytic structure; the guide roller is connected with the fixed plate through a silicon nitride bearing; the guide roller is made of ceramic; the fixing plate is made of HTPVC.
Preferably, reaming device includes liquid reserve tank and water tank, its characterized in that, inside corruption chamber and the corruption chamber of having seted up of liquid reserve tank are two, the chamber of wasting discharge has been seted up to the inside intermediate position of liquid reserve tank, the receipts material wheel is installed to liquid reserve tank top one side, the feeding wheel is installed to liquid reserve tank top opposite side, liquid reserve tank top and inside all install leading wheel and be a plurality of, liquid reserve tank top fixedly connected with mounting bracket, mounting bracket surface mounting has shower nozzle and shower nozzle to be a plurality of, water tank internally mounted has the water pump, the cooperation of water pump output end is connected with the raceway and is connected with the shower nozzle through the raceway.
Preferably, both sides of the liquid storage tank are fixedly connected with liquid discharge pipes A, and the liquid discharge pipes A are communicated with the inside of the corrosion cavity; the bottom of the liquid storage tank is fixedly connected with a liquid discharge pipe B, and the liquid discharge pipe B is communicated with the inside of the waste discharge cavity; a switch is installed on one side of the surface of the water tank, and the current input end of the water pump is electrically connected with an external power supply through the switch.
Preferably, the deviation correcting device comprises an adjusting mechanism and rotating frames fixed at two ends of the adjusting mechanism; the adjusting mechanism comprises an adjusting frame, an adjusting wheel embedded on the adjusting frame and a sliding assembly which is arranged on the adjusting frame and used for adjusting the adjusting wheel; the adjusting frame comprises discs at two ends and a plurality of sliding rods connected between the two discs; the sliding rods surround the edge of the circular disc at equal angles; sliding holes correspondingly matched with the sliding rods are formed in the adjusting wheel; flanges with inner sides obliquely arranged are further arranged at the edges of the two sides of the adjusting wheel.
Preferably, the center of the disc on one side is provided with a bearing hole, and the center of the disc on the other side is provided with a screw hole; the sliding assembly penetrates through the adjusting frame through the bearing hole and the screw rod hole; the sliding assembly is embedded in a screw rod in the adjusting wheel, and the screw rod penetrates through the screw rod hole; one end of the screw rod is sleeved with a bearing, and the bearing is embedded in the bearing hole; the other end of the screw is in transmission connection with a motor, and the motor is fixed on the disc where the screw hole is located through a motor fixing frame; a fixing ring for fixing the bearing is further arranged in the bearing hole; the inner diameter of the screw hole is larger than the outer diameter of the screw.
Preferably, the turret comprises a rotating disc; a plurality of fixed blocks which are arranged on the edge of the rotating disc in an equal-angle surrounding manner are arranged on one side of the rotating disc; one end of the fixed block is fixed on the rotating disc, and the other end of the fixed block is fixed on the disc; the other side of the rotating disc is also provided with a cylindrical rotating column for rotating; the rotating disc, the fixed block and the disc are fixedly connected through bolts.
Preferably, the winding machine further comprises a winding guide wheel arranged below the deviation correcting device; a sensor is also arranged between the winding guide wheel and the deviation correcting device; the sensor is connected with the deviation correcting device through an electric signal.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
the utility model discloses a high-pressure aluminium foil production facility, simple structure, convenient to use, through the electrolytic corrosion device, better corrode the foil through the electrolysis, corrode the tunnel hole that forms, the distribution is even, the hole depth is even, and the invalid hole is less, and further guarantee that the foil can not be impaired in the reaming process; through the cleaning structure between the feeding device and the electrolytic corrosion device, the surface of the optical foil is ensured not to leave stains or aluminum scraps, and the quality of the electrolytic corrosion of the optical foil is prevented from being influenced; through the cleaning structure between the electrolytic corrosion device and the hole expanding device, when the optical foil enters the hole expanding device, electrolyte in the electrolytic corrosion device cannot be remained on the optical foil, and the hole expanding quality of the optical foil is prevented from being influenced.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the electrolytic etching apparatus of the present invention;
FIG. 3 is a schematic structural view of the electrolytic structure of the present invention;
fig. 4 is a schematic structural diagram of the shielding plate of the present invention;
fig. 5 is a schematic structural view of the upper guide assembly of the present invention;
fig. 6 is a schematic structural view of the lower guide assembly of the present invention;
fig. 7 is a schematic structural view of the reaming device of the present invention;
fig. 8 is a schematic structural view of the joint between the mounting rack and the nozzle of the present invention;
fig. 9 is a schematic structural diagram of the deviation correcting device of the present invention;
FIG. 10 is a schematic cross-sectional view of the deviation correcting device of the present invention;
FIG. 11 is a schematic view of the structure at A in FIG. 10;
FIG. 12 is a schematic view of the structure at B in FIG. 10;
fig. 13 is a schematic structural view of the adjusting bracket and the sliding mechanism of the present invention;
fig. 14 is a schematic structural view of the adjusting bracket of the present invention;
fig. 15 is a schematic structural view of the adjusting wheel of the present invention.
In the figure: 100-optical foil.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the following description of the preferred embodiments of the present invention is given with reference to the accompanying examples, but it should be understood that the drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
The utility model discloses in technical characteristics such as material loading book, material loading turn to subassembly, cooling body, washing structure, pickling installation, drying-machine, rolling machine (the utility model discloses a component unit/component), if do not have special explanation, all obtain from conventional commercial approach, or make with conventional method, its concrete structure, theory of operation and the control mode that may involve, spatial arrangement mode adopt the conventional selection in this field can, should not be regarded as the innovation point of the utility model is located, to the technical staff in this field, can understand, the utility model discloses a do not further specifically expand the detailing.
Example 1:
as shown in the figures 1 to 3 of the drawings,
a high-voltage aluminum foil production device comprises a feeding device 1, an electrolytic etching device 2, a hole expanding device 3, a pickling device 7 and a winding device 8; the feeding device 1 comprises a feeding roll 11, a feeding steering component 12 and a cooling mechanism 13; a cleaning structure 9 is also arranged between the feeding device 1 and the electrolytic corrosion device 2, and the cleaning structure 9 is also arranged between the electrolytic corrosion device 2 and the hole expanding device 3; the winding device 8 comprises a dryer 81 and a winder 82 which are arranged in sequence; and a deviation rectifying device 6 is also arranged between the dryer 81 and the winding machine 82.
The electrolytic corrosion device 2 can better corrode the foil through electrolysis, and the corroded tunnel holes are uniformly distributed, uniform in hole depth and less in invalid holes, so that the foil cannot be damaged in the reaming process; through the cleaning structure 9 between the feeding device 1 and the electrolytic corrosion device 2, the surface of the optical foil is ensured not to leave stains or aluminum scraps, and the quality of the electrolytic corrosion of the optical foil is prevented from being influenced; through between electrolytic corrosion device 2 and reaming device 3 wash structure 9 ensures that when the light paper tinsel got into reaming device 3, can not remain on the light paper tinsel the electrolyte in the electrolytic corrosion device 2 avoids influencing the reaming quality of light paper tinsel.
Further, in another embodiment, the electrolytic etching device 2 comprises an electrolytic cell 21 and a plurality of groups of guide structures 4 and electrolytic structures 5 arranged side by side in the electrolytic cell 21; the guide structure 4 comprises an upper guide assembly 41 arranged above the electrolytic structure 5 and a lower guide assembly 42 arranged below the electrolytic structure 5; an electrolytic feeding wheel 22 is arranged above each upper guide assembly 41; an electrolysis steering assembly 23 is arranged below each lower guide assembly 42; an electrolysis discharging wheel 24 for discharging after the optical foil passes through the last electrolysis turning assembly 23; the electrolytic steering assembly 23 includes a first steering roller 231 disposed below the lower guide assembly 42 and a second steering roller 232 disposed at one side of the first steering roller 231.
The electrolytic structure 5 and the guide structure 4 ensure that the optical foil has better electrolytic effect in the electrolytic cell 21; and multiple groups of the electrolytic structures 5 are arranged in parallel, electrolytic corrosion is carried out on the optical foil for multiple times, the tunnel hole formed by electrolyzing the optical foil is ensured to have enough depth, the generation of invalid tunnel holes in the electrolytic process can be reduced, the optical foil is prevented from being thinned, and the optical foil is ensured to have enough mechanical strength after electrolytic corrosion.
Guiding the optical foil entering the electrolytic structure by the upper guiding component 41 to ensure that the optical foil is in the center of the electrolytic structure when entering the electrolytic structure; by the matching of the upper guide assembly 41 and the lower guide assembly 42, the optical foil is always positioned in the center of the electrolytic structure, and electrolytic corrosion of the optical foil is ensured to have a good effect.
The electrolyte in the electrolytic cell 21 is a mixed solution of sulfuric acid and hydrochloric acid; in the utility model, the aperture size and the number of the tunnel holes generated by electrolytic corrosion on the optical foil can be controlled by controlling the size of the access current and the acidity of the electrolyte; when the acidity of the electrolyte is not changed, the larger the access current is, the smaller the aperture of the tunnel hole generated by electrolytic corrosion on the optical foil is, but the larger the number of the tunnel holes is, and finally, the high-voltage corrosion foil can be produced; when the acidity of the electrolyte is not changed, the smaller the access current is, the larger the aperture of the tunnel hole generated by electrolytic corrosion on the optical foil is, but the smaller the number of the tunnel holes is, and finally the low-voltage corrosion foil can be produced; the acidity of the electrolyte cannot be too high, and the electrolyte is too acid to cause the optical foil to become thin and the strength to be reduced; the acidity of the electrolyte is controlled by a flow meter.
The optical foil is turned twice by the first turning roller 231 and the second turning roller 232, so that the influence of the turning of the optical foil on the electrolytic corrosion of the optical foil is avoided.
Further, in another embodiment, the electrolytic structure 5 includes two graphite substrates 51 symmetrical to each other, the graphite substrates 51 including a trapezoidal portion 511 and a rectangular portion 512; the trapezoid part 511 is arranged above the rectangular part 512, the section of the trapezoid part 511 is a right-angle trapezoid with right-angle sides on the outer side, and the upper bottom of the right-angle trapezoid is larger than the lower bottom; the width of the bottom edge of the rectangular part 512 is equal to the width of the bottom edge of the trapezoidal part 511; the inner side of the rectangular part 512 is also provided with a shielding plate 513, and the shielding plate 513 is provided with a first hole area 5131, a second hole area 5132, a third hole area 5133 and a non-hole area 5134 from top to bottom; the pore arrangement of the first pore region 5131 is denser than that of the second pore region 5132; the hole arrangement of the second hole region 5132 is denser than that of the third hole region 5133; and the pore sizes of the pores in the first, second and third pore regions 5131, 5132 and 5133 are all equal; the shielding plate 513 is made of HTPVC.
Constant current introduced into the graphite substrate 51 is converted into gradually attenuated current through the trapezoid part 511, so that the depth of tunnel holes generated by electrolytic corrosion on the optical foil is more uniform, the generation of invalid tunnel holes can be inhibited, the optical foil is prevented from being thinned, and the optical foil has enough mechanical strength after electrolytic corrosion; the width of the bottom side of the rectangular part 512 is equal to the width of the bottom side of the trapezoidal part 511, so that the graphite substrate 51 is ensured to transition naturally, and the phenomenon that the corrosion quality of the optical foil is possibly influenced by point discharge and the like is avoided.
The shielding plates 513 which are sequentially thinned to be non-porous are arranged through the holes, the rectangular part 512 is continued to the trapezoidal part, the constant current introduced into the graphite substrate 51 is converted into the gradually attenuated current, the whole current of the graphite substrate 51 is ensured to be in an attenuated state, the depth of the tunnel holes generated on the optical foil through electrolytic corrosion is more uniform, the generation of invalid tunnel holes can be inhibited, the optical foil is prevented from being thinned, and the sufficient mechanical strength of the optical foil after the electrolytic corrosion is ensured; the pore sizes of the pores in the first, second and third pore regions 5131, 5132 and 5133 are all equal, so as to better ensure that the first, second and third pore regions 5131, 5132 and 5133 are arranged through the pores to make the current of the rectangular portion 512 in a damped state.
HTPVC is high-temperature-resistant polyvinyl chloride which has excellent dielectric property and ensures the shielding effect of the shielding plate 513 on the current of the rectangular part 512; and the polyvinyl chloride has better weather resistance, stability and electrical property, and also has better high temperature resistance.
Further, in another embodiment, the upper guide assembly 41 includes two guide frames 411 that are symmetrical to each other; each guide frame 411 is provided with a lubricating piece 412; the gap between the two lubricants 412 corresponds to the feeding gap of the electrolytic structure 5; the guide frame 411 is composed of a vertical plate 4111 and an inclined plate 4112 which inclines inwards; the inclined plate 4112 is fixed at the bottom end of the vertical plate 4111; the lubricant 412 is a PEEK film; the top end of the lubricant 412 is fixed on the inclined plate 4112, and the end of the lubricant 412 naturally hangs down from the end of the inclined plate 4112; the lower guide assembly 42 comprises two guide rollers 421 arranged in parallel and a fixing plate 422 for mounting the two guide rollers 421; the gap between the two guide rollers 421 corresponds to the center of the discharge hole of the electrolytic structure 5; the guide roller 421 and the fixing plate 422 are connected through a silicon nitride bearing; the guide roller 421 is made of ceramic; the fixing plate 422 is made of HTPVC.
The vertical plates 4111 and the inclined plates 4112 form a funnel shape by the two guide frames 411, so that the guide effect on the optical foil is better ensured; the lubricant 412 reduces the friction between the optical foil and the upper guide structure 41, ensures that the optical foil does not wear when passing through the upper guide structure 41, and ensures that the subsequent electrolytic corrosion has a better effect.
The PEEK film is a film formed by polyether-ether-ketone, the polyether-ether-ketone is a special engineering plastic with excellent performances such as high temperature resistance, self-lubrication, easy processing and high mechanical strength, the self-lubrication of the polyether-ether-ketone greatly reduces the friction between the upper guide structure 41 and the optical foil, and the optical foil can be better ensured not to be abraded when passing through the upper guide structure 41.
By the guide rollers 421 being able to cooperate with the upper guide assembly 41, it is ensured that the optical foil is always in the centre of the electrolytic structure.
By adopting the silicon nitride bearing, the silicon nitride has better lubricity and wear resistance, can resist oxidation at high temperature and can resist cold and hot impact, so that the silicon nitride bearing does not need to be added with a lubricant. In the electrolytic etching apparatus, the lower guide structure 42 is always immersed in the electrolyte and no lubricant can be added thereto, so that a silicon nitride bearing is used to ensure smooth rotation of the guide roller 421.
The guide roller 421 is made of ceramic, so that friction between the smooth foil and the guide roller 421 is reduced, and the smooth foil is ensured not to be worn when passing through the guide roller 421; HTPVC is high temperature resistant polyvinyl chloride, one of the polyvinyl chlorides, which has better weatherability, stability and electrical properties as well as better high temperature resistance.
Further, in another embodiment, reaming device 3 includes liquid reserve tank 31 and water tank 37, its characterized in that, inside corrosion chamber 311 and the corrosion chamber 311 of having seted up of liquid reserve tank 31 are two, the inside intermediate position of liquid reserve tank 31 has seted up useless chamber 312 of wasting discharge, receiving wheel 32 is installed to liquid reserve tank 31 top one side, feeding wheel 321 is installed to liquid reserve tank 31 top opposite side, liquid reserve tank 31 top and inside all install leading wheel 33 and be a plurality ofly, liquid reserve tank 31 top fixedly connected with mounting bracket 36, mounting bracket 36 surface mounting has shower nozzle 361 and is a plurality ofly, water tank 37 internally mounted has water pump 38, water pump 38 output end cooperation is connected with raceway 382 and is connected with shower nozzle 361 through raceway 382.
Further, in another embodiment, both sides of the liquid storage tank 31 are fixedly connected with a liquid discharge pipe A34, and the liquid discharge pipe A34 is communicated with the inside of the corrosion cavity 311; a liquid discharge pipe B35 is fixedly connected to the bottom of the liquid storage tank 31, and the liquid discharge pipe B35 is communicated with the interior of the waste discharge cavity 312; a switch 381 is installed on one side of the surface of the water tank 37, and a current input end of the water pump 38 is electrically connected with an external power supply through the switch 381.
Through the inside of liquid reserve tank 31 has been seted up corrode the chamber 311, the inside in corrosion chamber 311 is used for storing corrosive solution and corrodes the processing to high-pressure aluminium foil the top both sides of liquid reserve tank 31 are installed respectively receive material wheel 32 and feed wheel 321, liquid reserve tank 31 top and internally mounted have staggered arrangement leading wheel 33, high-pressure aluminium foil gets into from feed wheel 321, pass in proper order between the leading wheel 33 back link into receive material wheel 32, receive material wheel 32 and connect outside power take off equipment, rotate when using and carry the aluminium foil, because the staggered arrangement of leading wheel 33 makes the aluminium foil repeatedly dip in the inside that the chemical corrosion was carried out to the aluminium foil and carried out the chemical solution, compare in traditional reaming device, can prolong high-pressure aluminium foil chemical corrosion's time to the liquid level is sent out to high-pressure aluminium foil clearance, the corrosion progress can be conveniently controlled.
The waste discharge cavity 312 is opened at the middle position inside the liquid storage tank 31, the waste discharge cavity 312 is positioned between the liquid storage tanks 31, before the water tank is used, water is injected into the water tank, and under the action of the guide wheel 33, aluminum foil in the corrosion process passes through the top of the waste discharge cavity 312, the mounting bracket 36 is fixed on the top of the waste discharge cavity 312 and the spray nozzle 361 is installed on the surface of the mounting bracket 36, when the aluminum foil needs to be corroded for the second time, the water pump 38 is started, the water pump 38 conveys water to the spray head 37 through the water conveying pipe 382 and sprays the water to the two sides of the surface of the aluminum foil, wash the aluminium foil after the corruption once, the aluminium foil after the washing is discharged again corrode the chamber 311 inside and carry out the secondary and corrode, wash the waste water that produces and fall into discharge after the chamber 312 of wasting discharge is inside, compare in traditional reaming device, it is more convenient to carry out continuous secondary to high-pressure aluminium foil and corrode reaming processing.
Further, in another embodiment, the deviation correcting device 6 comprises an adjusting mechanism 61 and a rotating frame 62 fixed at both ends of the adjusting mechanism 61; the adjusting mechanism 61 comprises an adjusting bracket 611, an adjusting wheel 612 embedded on the adjusting bracket 611, and a sliding component 613 mounted on the adjusting bracket 611 for adjusting the adjusting wheel 612; the adjusting bracket 611 comprises circular discs 6111 at two ends and a plurality of sliding rods 6112 connected between the two circular discs 6111; a plurality of slide bars 6112 surround the edge of the disc 6111 at equal angles; sliding holes 6121 correspondingly matched with the sliding rods 6112 are formed in the adjusting wheel 612; flanges 6122 arranged obliquely at the inner sides are also arranged at the edges of the two sides of the adjusting wheel 612.
Through the sliding assembly 613, the adjustment of the horizontal position of the adjusting wheel 612 can be performed when the adjusting wheel is rotated, so that the adjustment of the high-voltage aluminum foil on the adjusting wheel 612 is driven, the high-voltage aluminum foil is ensured to be always in a correct position without deviation, and the alignment of the high-voltage aluminum foil in the subsequent steps is ensured; the adjusting effect of the adjusting wheel 612 on the adjusting frame 611 is better ensured through the sliding hole 6121 and the sliding rod 6112, and the stability of adjustment is ensured; the sliding bar 6112 also plays a role in transmission; the flange 6122 ensures that the high-pressure aluminum foil cannot fall off from the adjusting wheel 612, the inner side of the flange 6122 is inclined, the flange 6122 has a self-adaptive function, the high-pressure aluminum foil can have small offset in normal transmission, the offset can be solved by the self-adaptation of the flange 6122, the use of the sliding mechanism 613 is reduced, and the durability is improved.
Further, in another embodiment, the center of the disk 6111 on one side is provided with a bearing hole 6113, and the center of the disk 6111 on the other side is provided with a screw hole 6114; the sliding assembly 613 penetrates through the adjusting bracket 611 through the bearing hole 6113 and the screw hole 6114; the sliding component 613 is embedded in a screw 6131 in the adjusting wheel 612, and the screw 6131 penetrates through the screw hole 6114; a bearing 6132 is sleeved at one end of the screw 6131, and the bearing 6132 is embedded in the bearing hole 6113; the other end of the screw 6131 is in transmission connection with a motor 6133, and the motor 6133 is fixed on the disc 6111 where the screw hole 6114 is located through a motor fixing frame 6134; a fixing ring 6115 for fixing the bearing 6132 is further arranged in the bearing hole 6113; the inner diameter of the screw hole 6114 is larger than the outer diameter of the screw 6131.
The adjusting wheel 612 is adjusted through the screw 6131 and the motor 6133, so that the adjusting precision of the adjusting wheel 612 is better ensured, and a better adjusting effect is ensured; the bearing 6132 can be better fixed by the fixing ring 6115, so that the bearing 6132 is prevented from falling off; the inner diameter of the screw hole 6114 is larger than that of the screw 6131, so that a buffering effect can be achieved, and the load of the motor 6133 can be reduced.
Further, in another embodiment, the turret 62 includes a rotary disc 621; a plurality of fixed blocks 622 which are arranged on the edge of the rotating disc 621 in an equiangular surrounding manner are arranged on one side of the rotating disc 621; one end of the fixed block 622 is fixed on the rotating disc 621, and the other end is fixed on the circular disc 6111; the other side of the rotating disc 621 is also provided with a cylindrical rotating column 623 for rotation; the rotating disc 621, the fixed block 622 and the circular disc 6111 are fixedly connected through bolts.
The disc 6111 is connected with the rotating disc 621 through the fixed block 622, so that a good connection effect is ensured, and a transmission effect can be achieved; the rotating disc 621, the fixed block 622 and the circular disc 6111 are connected through bolts, so that the connecting strength is high; and can dismantle the connection, can change different thickness according to actual need fixed block 622 improves the utility model discloses an applicability.
Further, in another embodiment, the winding machine 82 further comprises a winding guide wheel 821 arranged below the deviation correcting device 6; a sensor 63 is also arranged between the winding guide wheel 821 and the deviation correcting device 6; the sensor 63 is connected with the deviation correcting device 6 through an electric signal.
The deviation rectifying device 6 is controlled by the sensor 63, so that the high precision of deviation rectification is ensured; the winding guide wheel 821 not only can play a guiding role, but also can ensure the high precision of the identification of the sensor 63, and ensure the deviation rectifying quality.
The utility model discloses a theory of operation of an embodiment as follows:
in the high-pressure aluminum foil production equipment, smooth foil enters a cooling mechanism 13 from a feeding roll 11 through a feeding steering assembly 12 to be cooled; then the surface of the optical foil is cleaned by the cleaning structure 9, and some stains or aluminum scraps on the surface of the optical foil are washed away, so that the influence on the subsequent steps is avoided; sending the cleaned smooth foil into an electrolytic etching device 2, and etching the smooth foil through electrolysis to form tunnel holes with uniform distribution and uniform hole depth; the electrolytic etched optical foil is firstly cleaned by the cleaning structure 9 to wash away the electrolyte on the optical foil, so that the influence on the subsequent steps is avoided; then the optical foil is sent into a hole expanding device 3 to expand and deepen the tunnel hole formed by electrolytic corrosion; the optical foil enters an acid washing device 7 after hole expansion, and harmful ions are removed through acid washing; the polished foil after acid washing is dried by a dryer 81 and then wound by a winding machine 82; the deviation between the dryer 81 and the winder 82 is corrected by the deviation correcting device 6, so that the winding is ensured to be tidy.
According to the description and drawings of the present invention, the skilled person in the art can easily make or use the high-pressure aluminum foil production apparatus of the present invention, and can produce the positive effects described in the present invention.
Unless otherwise specified, in the present invention, if the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are used for illustrative purposes only, and should not be construed as limiting the present patent, specific meanings of the above terms can be understood by those of ordinary skill in the art in light of the specific circumstances in conjunction with the accompanying drawings.
Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass both fixed and removable connections, or integral connections; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above is only the preferred embodiment of the present invention, not to the limitation of the present invention in any form, all the technical matters of the present invention all fall into the protection scope of the present invention to any simple modification and equivalent change of the above embodiments.

Claims (10)

1. The utility model provides a high pressure aluminium foil production facility which characterized in that: comprises a feeding device (1), an electrolytic corrosion device (2), a hole expanding device (3), an acid washing device (7) and a winding device (8); the feeding device (1) comprises a feeding coil (11), a feeding steering component (12) and a cooling mechanism (13); a cleaning structure (9) is further arranged between the feeding device (1) and the electrolytic corrosion device (2), and the cleaning structure (9) is also arranged between the electrolytic corrosion device (2) and the hole expanding device (3); the winding device (8) comprises a dryer (81) and a winding machine (82) which are arranged in sequence; and a deviation rectifying device (6) is also arranged between the dryer (81) and the winding machine (82).
2. The high-pressure aluminum foil production apparatus as claimed in claim 1, wherein: the electrolytic corrosion device (2) comprises an electrolytic cell (21) and a plurality of groups of guide structures (4) and electrolytic structures (5) which are arranged in the electrolytic cell (21) side by side; the guide structure (4) comprises an upper guide assembly (41) arranged above the electrolysis structure (5) and a lower guide assembly (42) arranged below the electrolysis structure (5); an electrolytic feeding wheel (22) is arranged above each upper guide assembly (41); an electrolysis steering assembly (23) is arranged below each lower guide assembly (42); an electrolytic discharging wheel (24) for discharging the optical foil after the optical foil passes through the last electrolytic steering assembly (23); the electrolytic steering assembly (23) comprises a first steering roller (231) arranged below the lower guide assembly (42) and a second steering roller (232) arranged on one side of the first steering roller (231).
3. A high-pressure aluminum foil production apparatus as recited in claim 2, wherein: the electrolytic structure (5) comprises two graphite substrates (51) which are symmetrical to each other, wherein the graphite substrates (51) comprise a trapezoidal part (511) and a rectangular part (512); the trapezoid part (511) is arranged above the rectangular part (512), the section of the trapezoid part (511) is a right-angle trapezoid with right-angle sides on the outer side, and the upper bottom of the right-angle trapezoid is larger than the lower bottom; the width of the bottom edge of the rectangular part (512) is equal to the width of the bottom edge of the trapezoidal part (511); the inner side of the rectangular part (512) is also provided with a shielding plate (513), and the shielding plate (513) is provided with a first hole area (5131), a second hole area (5132), a third hole area (5133) and a non-hole area (5134) from top to bottom; the pore arrangement of the first pore region (5131) is denser than the pore arrangement of the second pore region (5132); the pore arrangement of the second pore region (5132) is denser than the pore arrangement of the third pore region (5133); and the pore sizes of the pores in the first pore region (5131), the second pore region (5132) and the third pore region (5133) are all equal; the shielding plate (513) is made of HTPVC.
4. A high-pressure aluminum foil production apparatus as recited in claim 2, wherein: the upper guide assembly (41) comprises two guide frames (411) which are symmetrical to each other; each guide frame (411) is provided with a lubricating piece (412); the gap between the two lubricants (412) corresponds to the feeding gap of the electrolytic structure (5); the guide frame (411) is composed of a vertical plate (4111) and an inward inclined plate (4112); the inclined plate (4112) is fixed at the bottom end of the vertical plate (4111); the lubricant (412) is a PEEK film; the top end of the lubricating piece (412) is fixed on the inclined plate (4112), and the tail end of the lubricating piece (412) naturally hangs down from the tail end of the inclined plate (4112); the lower guide assembly (42) comprises two guide rollers (421) arranged in parallel and a fixing plate (422) for mounting the two guide rollers (421); the gap between the two guide rollers (421) corresponds to the center of the discharge hole of the electrolytic structure (5); the guide roller (421) is connected with the fixed plate (422) through a silicon nitride bearing; the guide roller (421) is made of ceramic; the fixing plate (422) is made of HTPVC.
5. The high-pressure aluminum foil production apparatus as claimed in claim 1, wherein: the reaming device (3) comprises a liquid storage tank (31) and a water tank (37), wherein two corrosion cavities (311) are formed in the liquid storage tank (31), a waste discharge cavity (312) is arranged in the middle of the interior of the liquid storage tank (31), a material receiving wheel (32) is arranged on one side of the top of the liquid storage tank (31), the other side of the top of the liquid storage tank (31) is provided with a feeding wheel (321), the top and the inside of the liquid storage tank (31) are provided with a plurality of guide wheels (33), the top of the liquid storage tank (31) is fixedly connected with a mounting rack (36), the surface of the mounting rack (36) is provided with a plurality of spray heads (361), the water tank (37) is internally provided with a water pump (38), and the output end of the water pump (38) is connected with a water pipe (382) in a matching way and is connected with the spray head (361) through the water pipe (382).
6. The high-pressure aluminum foil production apparatus as claimed in claim 5, wherein: both sides of the liquid storage tank (31) are fixedly connected with a liquid discharge pipe A (34), and the liquid discharge pipe A (34) is communicated with the inside of the corrosion cavity (311); a liquid discharge pipe B (35) is fixedly connected to the bottom of the liquid storage tank (31), and the liquid discharge pipe B (35) is communicated with the interior of the waste discharge cavity (312); switch (381) is installed to water tank (37) surface one side, water pump (38) current input end passes through switch (381) and is connected with external power source electricity.
7. The high-pressure aluminum foil production apparatus as claimed in claim 1, wherein: the deviation correcting device (6) comprises an adjusting mechanism (61) and rotating frames (62) fixed at two ends of the adjusting mechanism (61); the adjusting mechanism (61) comprises an adjusting frame (611), an adjusting wheel (612) embedded on the adjusting frame (611) and a sliding assembly (613) which is arranged on the adjusting frame (611) and is used for adjusting the adjusting wheel (612); the adjusting frame (611) comprises circular discs (6111) at two ends and a plurality of sliding rods (6112) connected between the two circular discs (6111); a plurality of slide bars (6112) surround the edge of the disc (6111) at equal angles; sliding holes (6121) which are correspondingly matched with the sliding rods (6112) are formed in the adjusting wheel (612); flanges (6122) with inner sides obliquely arranged are further arranged at the edges of the two sides of the adjusting wheel (612).
8. The high-pressure aluminum foil production apparatus as claimed in claim 7, wherein: the center of the disc (6111) on one side is provided with a bearing hole (6113), and the center of the disc (6111) on the other side is provided with a screw hole (6114); the sliding assembly (613) penetrates through the adjusting frame (611) through the bearing hole (6113) and the screw hole (6114); the sliding assembly (613) is embedded in a screw (6131) in the adjusting wheel (612), and the screw (6131) penetrates through the screw hole (6114); one end of the screw rod (6131) is sleeved with a bearing (6132), and the bearing (6132) is embedded in the bearing hole (6113); the other end of the screw (6131) is in transmission connection with a motor (6133), and the motor (6133) is fixed on the disc (6111) where the screw hole (6114) is located through a motor fixing frame (6134); a fixing ring (6115) for fixing the bearing (6132) is further arranged in the bearing hole (6113); the inner diameter of the screw hole (6114) is larger than the outer diameter of the screw (6131).
9. The high-pressure aluminum foil production apparatus as claimed in claim 7, wherein: the turret (62) includes a rotating disc (621); a plurality of fixed blocks (622) which are arranged on the edge of the rotating disc (621) in an equiangular surrounding manner are arranged on one side of the rotating disc (621); one end of the fixed block (622) is fixed on the rotating disc (621), and the other end of the fixed block is fixed on the disc (6111); the other side of the rotating disc (621) is also provided with a cylindrical rotating column (623) for rotating; the rotating disc (621), the fixed block (622) and the disc (6111) are fixedly connected through bolts.
10. The high-pressure aluminum foil production apparatus as claimed in claim 1, wherein: the winding machine (82) also comprises a winding guide wheel (821) arranged below the deviation correcting device (6); a sensor (63) is arranged between the winding guide wheel (821) and the deviation correcting device (6); the sensor (63) is connected with the deviation correcting device (6) through an electric signal.
CN202120209086.4U 2021-01-26 2021-01-26 High-pressure aluminum foil production equipment Active CN214458429U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120209086.4U CN214458429U (en) 2021-01-26 2021-01-26 High-pressure aluminum foil production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120209086.4U CN214458429U (en) 2021-01-26 2021-01-26 High-pressure aluminum foil production equipment

Publications (1)

Publication Number Publication Date
CN214458429U true CN214458429U (en) 2021-10-22

Family

ID=78113783

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120209086.4U Active CN214458429U (en) 2021-01-26 2021-01-26 High-pressure aluminum foil production equipment

Country Status (1)

Country Link
CN (1) CN214458429U (en)

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A high-pressure aluminum foil production equipment

Granted publication date: 20211022

Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd.

Pledgor: Zhejiang FengChuan electronic environmental protection technology Co.,Ltd.

Registration number: Y2024990000007