CN214454264U - Novel letter sorting district is carried device - Google Patents

Abstract

The utility model discloses a novel letter sorting district is carried device, it includes station transfer chain and transfer car (buggy), the transfer car (buggy) can the both ends of station transfer chain with the butt joint of station transfer chain, the station transfer chain includes fixed product frame, two motors, chain, rolls bed, infrared induction camera, and motor and chain cooperation, chain and roll the bed and be connected, and the motor passes through the chain and drives respectively to roll the bed and move ahead, infrared induction camera is used for responding to the workbin to communicate with the motor. The utility model discloses a novel letter sorting district is carried device has solved prior art's problem, under the limited condition in place, unites two into one material sorting and material delivery mode, adopts the automatic conveying line mode, reduces personnel's input.

Description

Novel letter sorting district is carried device

Technical Field

The utility model relates to an automobile production line technical field, in particular to novel letter sorting district is carried device.

Background

With the acceleration of the global economic integration process, automobile manufacturing enterprises in China are facing to global financial crisis, export is blocked, domestic markets are gradually affected, production and marketing coordination is poor, plans are variable, material control difficulty is high, logistics cost is high, and the like. How to establish an efficient material integrated operation system and improve the adaptability and the rapid response capability of material control to the change of production and sales plans; how to effectively control the material consumption, control the material stock, reduce the material cost, obtain the third profit is the problem that needs to solve at present urgently.

The engine number of products of the engine split charging line of the automobile company is large, the number of special parts is large, the types of gearboxes are also large, all materials cannot be placed in the field, and particularly when the automobile type is switched, the material supply guarantee is poor. The accumulated stopping time of the engine split charging line is arranged at the first position of the line stopping loss. The technical field of the existing production line, particularly the materials are various in variety and limited in site, all the materials cannot be placed, the vehicle type switching is frequent, the material supply guarantee is poor, the material shortage and the line stop are frequent, and how to optimize the material feeding mode under the condition that personnel is not added is the technical problem to be solved at present.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the purpose is: overcome the not enough of prior art existence, solve the problem that exists among the prior art, provide a novel letter sorting district conveyor, solved prior art's problem, under the limited condition in place, unite two into one material sorting and material delivery mode, adopt the automatic conveying line mode, reduce personnel's input.

The technical scheme of the utility model is that:

the utility model provides a novel letter sorting district is carried device which characterized in that: the transfer trolley can be in butt joint with the station conveying lines at two ends of the station conveying lines, each station conveying line comprises a fixed product frame, two motors, a chain, a rolling machine and an infrared induction camera, the motors are matched with the chains, the chains are connected with the rolling machines, the motors respectively drive the rolling machines to move forwards through the chains, and the infrared induction cameras are used for inducing a material box and are communicated with the motors.

As a further improvement of the scheme, the product fixing frame is of a square steel tube structure and is divided into three layers, wherein the uppermost layer is used for the circulation box to walk, and the lower two layers are used for temporary storage of materials.

As a further improvement of the scheme, the transfer trolley comprises a traction mechanism, a material rack feeding movable baffle mechanism, a material rack discharging movable baffle structure and trundles, wherein the square steel tubes for the transfer trolley form a frame, the frame is provided with a transfer rack, and the transfer rack is provided with a plurality of plane universal rotating balls.

As a further improvement of the scheme, the caster is a medium-sized caster with a spring.

As a further improvement of the scheme, the traction mechanism is an unmanned transport vehicle.

As a further improvement of the scheme, the novel sorting area conveying device is further provided with a material box cutting baffle, the material rack feeding movable baffle mechanism and the material rack discharging movable baffle structure adopt a mechanical lock catch mode, and the material box cutting baffle adopts a mechanical lock catch and spring combination mode when the material loading box is provided with the turnover frame and the material box are butted with an engine split charging line.

The utility model has the advantages that:

1. the utility model discloses a novel letter sorting district is carried device has solved prior art's problem, under the limited condition in place, unites two into one material sorting and material delivery mode, adopts the automatic conveying line mode, reduces personnel's input.

2. The utility model discloses a novel letter sorting district is carried device solves the on-the-spot place inadequately, and the space is not enough problem is put to the material.

3. The automatic line of sorting district material is gone up and is retrieved, reduces personnel's operating man-hour, has reduced the loss of stopping the line.

Drawings

The invention will be further described with reference to the following drawings and examples:

fig. 1 is a schematic view of the novel conveying device in the sorting area of the present invention.

Wherein: 1. the device comprises a station conveying line 2, a transfer trolley 3, a fixed product frame 4, a motor 5, a chain 6, a rolling machine 7, an infrared induction camera 8, a sheet metal housing 9, a plane universal rotating ball 10, a spring caster 11 and a turnover box.

Detailed Description

The technical solution of the present invention will be described in detail with reference to the accompanying drawings and preferred embodiments.

As shown in fig. 1, the utility model discloses a novel letter sorting district is carried device, it includes station transfer chain 1 and transfer car (buggy) 2, transfer car (buggy) 2 can station transfer chain 1's both ends with station transfer chain 1 butt joint, station transfer chain 1 includes fixed product frame 3, two motors 4, chain 5, rolls bed 6, infrared induction camera 7, and motor 4 cooperates with chain 5, and chain 5 with roll bed 6 and be connected, and motor 4 drives respectively through chain 5 and rolls bed 6 antecedently, infrared induction camera 7 is used for responding to the workbin to communicate with motor 4. The motor 4 respectively drives the roller bed 6 to move forwards through the chains 5, so that the automation of the forward power of the material box is realized; the material box is sensed through the infrared sensing camera 7 and is communicated with the motor 4, so that the motor 4 is automatically started and stopped, and the material box is started and stopped. The utility model discloses a novel letter sorting district is carried device has solved prior art's problem, under the limited condition in place, unites two into one material sorting and material delivery mode, adopts the automatic conveying line mode, reduces personnel's input.

As a further improvement of the scheme, the fixed product frame 3 adopts a square steel tube structure and is divided into three layers, wherein the uppermost layer is used for the circulation box 11 to walk, and the lower two layers are used for temporary storage of materials. The utility model discloses a novel letter sorting district is carried device solves the on-the-spot place inadequately, and the space is not enough problem is put to the material.

As a further improvement of the scheme, the transfer trolley 2 comprises a traction mechanism, a material rack feeding movable baffle mechanism, a material rack discharging movable baffle structure and trundles, the transfer trolley 2 forms a frame by square steel pipes, a transfer frame is arranged on the frame, and a plurality of plane universal rotating balls 9 are arranged on the transfer frame. All the turnover frames use plane universal rotating balls 9 to realize 360-degree dead-angle-free rotation and positioning of the material box. The automatic line of sorting district material is gone up and is retrieved, reduces personnel's operating man-hour, has reduced the loss of stopping the line.

As a further improvement of this solution, the caster is a medium-sized caster with spring 10. The caster 10 with the spring is stable, flexible and safe, and plays a role in protecting the caster.

As a further improvement of the present solution, the traction mechanism is AGV running by 3 pieces. The AGV is an unmanned carrying trolley, automatically transports materials, is a track with magnetic stripes according to the ground, does not need manual operation, and reduces labor cost.

As a further improvement of the scheme, the novel sorting area conveying device is also provided with a material box dividing baffle, the material rack feeding movable baffle mechanism and the material rack discharging movable baffle structure adopt a mechanical locking mode, and when the turnover frame and the material box on the material box are butted with an engine split charging line, the baffle fixing function and the fixing releasing function are achieved; the material box separating baffle adopts a combination mode of a mechanical lock catch and a spring, and the automatic sorting function of the material box during line feeding is realized through the movable lock catch.

The utility model discloses a novel letter sorting district is carried device's theory of operation is: loading materials on line by adopting a turnover box 11 according to the material properties, an engine on-line tray and a field site; the automatic online of the bidirectional AGV is adopted, so that the online working time of a manual distribution material box of a worker is saved; the sorting area adopts a conveying line mode, so that the working time of pushing and pulling the material box by staff to move forwards for sorting is saved; empty is retrieved in the automation of adoption AGV, practices thrift staff's manual work and retrieves workbin man-hour. The problems that the site is not enough and the material placing space is not enough are solved; the automatic material loading and recovery in sorting district has reduced personnel's operating hour and has reduced the loss of stopping the line.

In a preferred embodiment, the length of the station conveyor line 1 is 24 meters, the fixed product racks 3 are 1.6 meters high, a square steel pipe structure is adopted, the size specification of the square steel pipe is 50 x 3, the station conveyor line is divided into three layers, the uppermost layer is used for the circulation box 11 to travel, the width of the circulation box is 46 centimeters, the lower two layers are used for material temporary storage, the width of the circulation box is 70 centimeters, and the interlayer spacing is 35 centimeters; 24 meters need to be connected into a whole, and the power station is detachable and provided with power, the power of the station conveying line is 1, the configuration is according to 0.75kw/4 meters, the deceleration requirement manufacturer calculates by self, the power of 0.75kw is expected, and 6 machines are adopted. And the transfer trolley 2 of the work station of the material box needs to be matched with the AGV to travel by 3 pieces. The specification is adopted: 50 the square steel tube framework of 50 by 50, the truckle adopts the medium-sized spring truckle of taking, can adopt the brand: distant/colong; tire: the diameter is 400MM, the black color is required, and the single wheel load is more than 500 KG. The inner part of the turnover box is separated by 1160 turnover boxes with the size of 600 x 400 x 280 according to the iron customized by parts, and polyurethane glue is required to be sprayed to prevent the parts from being scratched. The metal plate housing 8 is arranged outside the chain 5 to prevent the chain 5 from being damaged.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention. The utility model has a plurality of implementation modes, and all technical schemes formed by adopting equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.

Claims (6)

1. The utility model provides a novel letter sorting district is carried device which characterized in that: the transfer trolley can be in butt joint with the station conveying lines at two ends of the station conveying lines, each station conveying line comprises a fixed product frame, two motors, a chain, a rolling machine and an infrared induction camera, the motors are matched with the chains, the chains are connected with the rolling machines, the motors respectively drive the rolling machines to move forwards through the chains, and the infrared induction cameras are used for inducing a material box and are communicated with the motors.

2. The new sorting zone conveyor of claim 1, wherein: the fixed product frame is of a square steel tube structure and is divided into three layers, wherein the uppermost layer is used for the circulation box to walk, and the lower two layers are used for temporary storage of materials.

3. The new sorting zone conveyor of claim 1, wherein: the transfer trolley comprises a traction mechanism, a material rack feeding movable baffle mechanism, a material rack discharging movable baffle structure and trundles, wherein a square steel pipe for the transfer trolley forms a frame, a transfer rack is arranged on the frame, and a plurality of plane universal rotating balls are arranged on the transfer rack.

4. The new sorting zone conveyor of claim 3, wherein: the truckle is the medium-sized truckle of taking the spring.

5. The new sorting zone conveyor of claim 3, wherein: the traction mechanism is an unmanned transport vehicle.

6. The new sorting zone conveyor of claim 3, wherein: novel letter sorting district conveyor still is provided with the workbin and cuts apart the baffle, and work or material rest material loading adjustable fender mechanism and work or material rest unloading adjustable fender structure adopt mechanical hasp mode, and the workbin is separated the baffle and is adopted mechanical hasp and spring mode that combines together.

Images