CN214452241U - Reconstituted tobacco finished product boxing device - Google Patents
Reconstituted tobacco finished product boxing device Download PDFInfo
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- CN214452241U CN214452241U CN202120658191.6U CN202120658191U CN214452241U CN 214452241 U CN214452241 U CN 214452241U CN 202120658191 U CN202120658191 U CN 202120658191U CN 214452241 U CN214452241 U CN 214452241U
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- conveyer belt
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Abstract
The utility model provides a reconstituted tobacco finished product boxing device; comprises a bidirectional reciprocating conveyer belt, a weighing conveyer belt, a vibrating conveyer and a prepressing baler material box; the upper end of the pre-pressing packer bin is provided with a feeding hole, the bidirectional reciprocating moving conveyer belt is arranged on the upper side of the pre-pressing packer bin, the bidirectional reciprocating moving conveyer belt horizontally reciprocates in the left-right direction, an upper layer belt of the bidirectional reciprocating moving conveyer belt forms a first conveying channel for conveying tobacco materials, and the moving track of the end part of the first conveying channel passes through the feeding hole in the upper end of the pre-pressing packer bin; the vibrating conveyor is fixed on the upper side of the bidirectional reciprocating moving conveying belt, the upper side of the vibrating conveyor forms a second conveying channel for conveying tobacco materials, the weighing conveying belt is fixed on the upper side of the vibrating conveyor, and an upper layer belt of the weighing conveying belt forms a third conveying channel for conveying the tobacco materials. The beneficial effects are that: reasonable structure, convenient use, uniform boxing of tobacco materials, high loosening degree and promotion of the quality of cigarettes produced subsequently.
Description
Technical Field
The utility model relates to a paper-making process reconstituted tobacco production line control system especially relates to a reconstituted tobacco finished product vanning device.
Background
And (4) cutting and drying the finished product of the paper-making reconstituted tobacco, and then packaging the cut and dried finished product in a finished product box. In the prior art, finished reconstituted tobacco is packed by a prepressing and packing system, and the prepressing and packing system comprises a feeding belt conveyor, a material distribution mechanism, a prepressing machine frame, a material box, a packing machine, a relevant electric control unit, a hydraulic control unit and the like. The general prepressing and packing system has two or three material boxes, the two sides work in the same principle, and the process is repeated alternately.
In the production of the reconstituted tobacco, when the uniformity of the reconstituted tobacco finished product in the box is poor, the change of chemical indexes of the reconstituted tobacco in the storage process is influenced, and when the uniformity is serious, the quality problems such as agglomeration of the finished product and the like are caused.
In the cigarette production process, firstly, the reconstituted tobacco needs to be subjected to moistening, loosening and moisture regaining treatment, the temperature and the humidity of the reconstituted tobacco are increased, and if the packing uniformity is poor, loosening can be caused, the moisture regained temperature and the humidity of the reconstituted tobacco can be influenced, and the like. The packing uniformity of the reconstituted tobacco directly influences the quality of cigarettes.
The existing boxing device is generally provided with a material distribution plate at a blanking port of a feeding belt conveyor, tobacco materials are relatively uniformly distributed on the cross section of a material box through the reciprocating swing of the material distribution plate, but the influence of the position of the material distribution plate, whether the tobacco materials can reach the material distribution plate or not and the material spreading state of the tobacco materials on the feeding belt conveyor on the material distribution uniformity are not considered.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a reconstituted tobacco finished product vanning device of simple structure, convenient to use is provided.
In order to solve the technical problem, the utility model provides a reconstituted tobacco finished product boxing device;
comprises a bidirectional reciprocating moving conveyer belt, a weighing conveyer belt, a vibrating conveyer and at least one prepressing baler material box;
the upper end of the pre-pressing packer bin is provided with a feeding hole, the bidirectional reciprocating moving conveyer belt is arranged on the upper side of the pre-pressing packer bin, the bidirectional reciprocating moving conveyer belt horizontally reciprocates in the left-right direction, an upper layer belt of the bidirectional reciprocating moving conveyer belt forms a first conveying channel for conveying tobacco materials, and the moving track of the end part of the first conveying channel passes through the feeding hole in the upper end of the pre-pressing packer bin;
the vibrating conveyor is fixed on the upper side of the bidirectional reciprocating conveyer belt, the upper side of the vibrating conveyor forms a second conveying channel for conveying tobacco materials, the weighing conveyer belt is fixed on the upper side of the vibrating conveyor, an upper layer belt of the weighing conveyer belt forms a third conveying channel for conveying the tobacco materials, the tail end of the third conveying channel of the weighing conveyer belt extends to the upper side of the starting end of the second conveying channel of the vibrating conveyor, and the tail end of the second conveying channel of the vibrating conveyor extends to the upper side of the first conveying channel of the bidirectional reciprocating conveyer belt.
As the preferred of the reconstituted tobacco finished product boxing device, the reconstituted tobacco finished product boxing device comprises two prepressing packer workbins, the two prepressing packer workbins are horizontally arranged in sequence from left to right, feed inlets of the two prepressing packer workbins are located at the same horizontal height, and moving tracks of two side end portions of the bidirectional reciprocating moving conveying belt respectively pass through the feed inlets of the two prepressing packer workbins.
As the preferable preference of the reconstituted tobacco finished product boxing device, the bidirectional reciprocating moving conveying belt is a bidirectional reciprocating moving variable-frequency conveying belt.
As the preferable selection of the reconstituted tobacco finished product boxing device, the end part of the vibrating conveyor extends outwards to form a right-angled triangle extension part, the bevel edge of the right-angled triangle extension part is changed into the edge at the tail end of the second conveying channel, the tail end of the second conveying channel is positioned right above the bidirectional reciprocating conveying belt, and the projections of the two ends of the bevel edge of the right-angled triangle extension part on the first conveying channel are respectively close to the edges at the two sides in the width direction of the bidirectional reciprocating conveying belt.
This reconstituted tobacco finished product vanning device utilizes the conveyer belt of weighing to monitor tobacco material instantaneous flow, and tobacco material carries to the jigging conveyer on through the conveyer belt of weighing, and the jigging conveyer utilizes its self up-and-down motion and the unique protruding setting in surface make tobacco material evenly distributed in left and right direction, and the jigging conveyer carries tobacco material to two-way reciprocating motion conveyer belt on to input the tobacco material to pre-compaction baling press workbin from the feed inlet through two-way reciprocating motion conveyer belt.
This reconstituted tobacco finished product vanning device's beneficial effect does: reasonable structure, convenient use, uniform boxing of tobacco materials, high loosening degree and promotion of the quality of cigarettes produced subsequently.
Drawings
FIG. 1 is a top view of an embodiment of the present reconstituted tobacco product boxing apparatus.
FIG. 2 is a front view of the bidirectional reciprocating belt and two pre-pressing baler bins of the reconstituted tobacco finished product boxing apparatus.
FIG. 3 is a schematic diagram of the moving track of the bidirectional reciprocating conveyer belt in the boxing process of the workbin of the prepressing packer towards the left side in the embodiment of the reconstituted tobacco finished product boxing device.
Detailed Description
As shown in fig. 1 to 3
The reconstituted tobacco finished product boxing device comprises a bidirectional reciprocating moving conveying belt 2, a weighing conveying belt 4, a vibrating conveyor 3 and two pre-pressing packer workbins 1.
Two pre-compaction baling press workbins 1 are arranged horizontally about in proper order, and the upper end of pre-compaction baling press workbin 1 is equipped with feed inlet 11, and the feed inlet 11 of two pre-compaction baling press workbins 1 is located same level, and the removal orbit of 2 both sides tip of two-way reciprocating motion conveyer belt is respectively through the feed inlet 11 of two pre-compaction baling press workbins 1.
Two-way reciprocating motion conveyer belt 2 sets up at 1 upside of two pre-compaction baling presses workbin, and two-way reciprocating motion conveyer belt 2 is at the horizontal reciprocating motion of left and right sides direction, and the upper belt of two-way reciprocating motion conveyer belt 2 constitutes the first transfer passage of carrying the tobacco material, and the removal orbit of first transfer passage tip is through feed inlet 11 of 1 upper end of pre-compaction baling press workbin, and two-way reciprocating motion conveyer belt 2 is two-way reciprocating motion frequency conversion conveyer belt.
The vibrating conveyor 3 is fixed on the upper side of the bidirectional reciprocating conveyer belt 2, the upper side of the vibrating conveyor 3 forms a second conveying channel for conveying tobacco materials, the weighing conveyer belt 4 is fixed on the upper side of the vibrating conveyor 3, the upper layer belt of the weighing conveyer belt 4 forms a third conveying channel for conveying the tobacco materials, the tail end of the third conveying channel of the weighing conveyer belt 4 extends to the upper side of the starting end of the second conveying channel of the vibrating conveyor 3, and the tail end of the second conveying channel of the vibrating conveyor 3 extends to the upper side of the first conveying channel of the bidirectional reciprocating conveyer belt 2.
The vibrating conveyor 3 is a plate-type vibrating conveyor, the end part of the vibrating conveyor 3 is outwardly extended to form a right-angled triangle extension part 31, the hypotenuse of the right-angled triangle extension part 31 is changed into the edge at the tail end of the second conveying channel, the tail end of the second conveying channel is positioned right above the bidirectional reciprocating conveying belt 2, and the projections of the two ends of the hypotenuse of the right-angled triangle extension part 31 on the first conveying channel are respectively close to the edges at the two sides of the bidirectional reciprocating conveying belt in the width direction of the bidirectional reciprocating conveying belt 2.
The method for boxing the reconstituted tobacco finished products by using the reconstituted tobacco finished product boxing device comprises the following steps:
a) the paper-making method reconstituted tobacco is transported to a vibrating conveyor 3 by a weighing conveyer belt 4, wherein the weighing conveyer belt 4 has a weighing function, a finished product instantaneous flow feedback sensor is installed in the weighing conveyer belt, the instantaneous flow feedback sensor outputs signals to an external control system, and the control system sets the motion parameters of the bidirectional reciprocating conveyer belt 2 through automatic calculation.
b) After the tobacco material reaches the vibrating conveyor 3, the tobacco material is uniformly distributed in the left direction and the right direction by utilizing the up-and-down motion of the tobacco material and the unique convex arrangement on the surface of the tobacco material, and the tobacco material is uniformly distributed in the front direction and the back direction when entering the tail end of the second conveying channel of the vibrating conveyor 3 due to the triangular design of the outlet end of the second conveying channel.
c) Taking the boxing process of the prepressing packer bin 1 towards the left as an example, the bidirectional reciprocating moving conveyer belt 2 moves in a bidirectional reciprocating manner under the control of an external control system, and the moving length of the bidirectional reciprocating moving conveyer belt 2 in the left and right directions is consistent with the width of the opening at the upper end of the corresponding prepressing packer bin 1 in the left and right directions.
Wherein, the running speed of the bidirectional reciprocating conveyor belt 2 is kept constant in step c), the moving stroke of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction is L, the moving stroke L of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction is sequentially divided into seven sections of L1, L2, L3, L4, L5, L6 and L7, the basic speed of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction is t (t can be 24 mm/s-40 mm/s), the speed variation range of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction in the section of L1 or L7 is 0-1.15 t, the speed of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction in the section of L2 or L6 is 1.15t, the speed variation range of the end part of the bidirectional reciprocating conveyor belt 2 in the left-right direction in the section of L3 or L5 is t-1.15 t, the reciprocating speed of the end of the bidirectional reciprocating conveyor belt 2 in the left-right direction in the section L4 is t.
The ratio of the length of the L1 or L7 interval to the total travel L is 0.025: the ratio of the length of the 1, L2 or L6 interval to the total travel L is 0.1: the ratio of the length of the 1, L3 or L5 interval to the total travel L is 0.025: the ratio of the length of the interval 1, L4 to the total travel distance L is 0.7: 1.
the tobacco material is different from other raw materials, and the tobacco material contains more fibre, and the adhesion of tobacco material each other causes easily to pile up, if 2 tip of two-way reciprocating motion conveyer belt when left and right directions reciprocating motion speed was t always, the tobacco material carries to pre-compaction baling press workbin 1 in through two-way reciprocating motion conveyer belt 2, and the tobacco material is not even at the built-in case of pre-compaction baling press workbin 1, and accumulational tobacco material is loose not opened.
However, the total moving stroke L is divided into seven sections according to the reconstituted tobacco finished product boxing method, and the moving speeds of the bidirectional reciprocating moving conveyor belt 2 in different sections are different;
assuming that the initial position of the end of the bidirectional reciprocating conveyor belt 2 is within the L4 interval, and the end of the bidirectional reciprocating conveyor belt 2 is about to move leftward, the end of the bidirectional reciprocating conveyor belt 2 moves at t speed within the L4 interval, the end of the bidirectional reciprocating conveyor belt 2 starts accelerating within the L3 interval, the end of the bidirectional reciprocating conveyor belt 2 enters the L2 interval at 1.15t speed, and the end of the bidirectional reciprocating conveyor belt 2 starts decelerating until the deceleration reaches 0 after entering the L1 interval, at this time, the end of the bidirectional reciprocating conveyor belt 2 moves to the leftmost stroke position;
the end part of the bidirectional reciprocating conveyer belt 2 moves to the right side, the end part of the bidirectional reciprocating conveyer belt 2 enters an L2 interval at the speed of 1.15t, the end part of the bidirectional reciprocating conveyer belt 2 enters an L3 interval and starts to decelerate, the end part of the bidirectional reciprocating conveyer belt 2 enters an L4 interval at the speed of t, the end part of the bidirectional reciprocating conveyer belt 2 moves at the speed of t in an L4 interval, the end part of the bidirectional reciprocating conveyer belt 2 enters an L5 interval and starts to accelerate, the end part of the bidirectional reciprocating conveyer belt 2 enters an L6 interval at the speed of 1.15t, the end part of the bidirectional reciprocating conveyer belt 2 starts to decelerate until the deceleration is 0 after entering an L7 interval, and at the moment, the end part of the bidirectional reciprocating conveyer belt 2 moves to the stroke position at the rightmost side;
the operation is circulated in this way until the tobacco material is filled in the left prepressing packer material box 1, and the tobacco material is filled in the right prepressing packer material box 1.
The above description is only one embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and improvements can be made without departing from the principle of the present invention, and these should also be considered as belonging to the protection scope of the present invention.
Claims (4)
1. A reconstituted tobacco finished product vanning device is characterized in that:
comprises a bidirectional reciprocating moving conveyer belt, a weighing conveyer belt, a vibrating conveyer and at least one prepressing baler material box;
the upper end of the pre-pressing packer bin is provided with a feeding hole, the bidirectional reciprocating moving conveyer belt is arranged on the upper side of the pre-pressing packer bin, the bidirectional reciprocating moving conveyer belt horizontally reciprocates in the left-right direction, an upper layer belt of the bidirectional reciprocating moving conveyer belt forms a first conveying channel for conveying tobacco materials, and the moving track of the end part of the first conveying channel passes through the feeding hole in the upper end of the pre-pressing packer bin;
the vibrating conveyor is fixed on the upper side of the bidirectional reciprocating conveyer belt, the upper side of the vibrating conveyor forms a second conveying channel for conveying tobacco materials, the weighing conveyer belt is fixed on the upper side of the vibrating conveyor, an upper layer belt of the weighing conveyer belt forms a third conveying channel for conveying the tobacco materials, the tail end of the third conveying channel of the weighing conveyer belt extends to the upper side of the starting end of the second conveying channel of the vibrating conveyor, and the tail end of the second conveying channel of the vibrating conveyor extends to the upper side of the first conveying channel of the bidirectional reciprocating conveyer belt.
2. The reconstituted tobacco finished product boxing device of claim 1, which is characterized in that:
including two pre-compaction baling press workbins, two pre-compaction baling press workbins are controlled the level in proper order and are arranged, and the feed inlet of two pre-compaction baling press workbins is in same level, and the removal orbit of two-way reciprocating motion conveyer belt both sides tip passes through the feed inlet of two pre-compaction baling press workbins respectively.
3. The reconstituted tobacco finished product boxing device of claim 1, which is characterized in that:
the bidirectional reciprocating moving conveying belt is a bidirectional reciprocating moving variable-frequency conveying belt.
4. The reconstituted tobacco finished product boxing device of claim 1, which is characterized in that:
the end part of the vibrating conveyor extends outwards to form a right-angled triangle extension part, the hypotenuse of the right-angled triangle extension part is changed into the edge of the tail end of the second conveying channel, the tail end of the second conveying channel is positioned right above the bidirectional reciprocating conveying belt, and the projections of the two ends of the hypotenuse of the right-angled triangle extension part on the first conveying channel are respectively close to the edges of the two sides in the width direction of the bidirectional reciprocating conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120658191.6U CN214452241U (en) | 2021-03-31 | 2021-03-31 | Reconstituted tobacco finished product boxing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120658191.6U CN214452241U (en) | 2021-03-31 | 2021-03-31 | Reconstituted tobacco finished product boxing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214452241U true CN214452241U (en) | 2021-10-22 |
Family
ID=78176683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120658191.6U Active CN214452241U (en) | 2021-03-31 | 2021-03-31 | Reconstituted tobacco finished product boxing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214452241U (en) |
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2021
- 2021-03-31 CN CN202120658191.6U patent/CN214452241U/en active Active
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