CN214393219U - Ultrahigh air pressure chuck seat - Google Patents

Ultrahigh air pressure chuck seat Download PDF

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CN214393219U
CN214393219U CN202022789985.4U CN202022789985U CN214393219U CN 214393219 U CN214393219 U CN 214393219U CN 202022789985 U CN202022789985 U CN 202022789985U CN 214393219 U CN214393219 U CN 214393219U
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air inlet
inlet channel
air
cover plate
chuck
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CN202022789985.4U
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Chinese (zh)
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胡功明
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Abstract

The application discloses an ultrahigh-pressure chuck base, which changes a sealing mode, so that the whole chuck base has smaller volume, better sealing performance and better rigidity; the air flow channel in the whole cylinder chuck seat is improved to form a single-channel structure, the air pressure in the cylinder chuck seat is quickly and conveniently controlled by using an ultrahigh pressure air compressor, the rapidness in the actual operation process is improved, and the trivial flow is avoided; the air storage amount in the thrust spring cavity is increased, so that the clamping force is increased, and the volume is further reduced; the air storage capacity in the cavity is increased between the rear cover and the piston, so that the thrust is increased.

Description

Ultrahigh air pressure chuck seat
Technical Field
The application relates to the technical field of cylinder chucks, in particular to an ultrahigh-pressure chuck base.
Background
In the field of machinery, in the use of machine tools such as lathes, milling machines, grinding machines and the like, it is necessary to mount an auxiliary device, called a chuck base, on the machine tool, the auxiliary device being used exclusively for holding a part and then machining the part by the machine. The cylinder chuck seat that adopts at present generally all needs special air compressor machine to carry out the control of inside atmospheric pressure, but this kind of course of working is all very loaded down with trivial details to the produced a series of operation work of actual atmospheric pressure control, hardly realizes the quick effective control to atmospheric pressure control.
Disclosure of Invention
In order to solve the above technical problem, an embodiment of the present application provides an ultrahigh pressure chuck base, which includes a chuck base body, a cylinder sleeve, a pull rod piston, and a rear cover plate; the chuck seat body comprises a coaxial front end body and a coaxial rear end body which are integrally processed; the joint of the front end body and the rear end body is in a step shape; the rear cover plate is arranged at the bottom of the chuck seat body, and the pull rod piston is positioned in a cavity formed by the rear end body of the chuck seat body and the rear cover plate and moves as a piston;
the side surface of the front end body is provided with three grooves which comprise sealing grooves positioned at two sides and used for placing sealing rings and a vent groove positioned in the middle and used for arranging air holes; a sealing ring is arranged in the sealing groove; an air inlet joint is arranged outside the vent groove; the air inlet joint is connected with the ultrahigh air pressure pump; the cylinder sleeve is arranged on two sides of the three grooves; a rotating shaft bearing is arranged between the two ends of the cylinder sleeve and the side surface of the chuck seat body; an interaction force is formed between the cylinder sleeve and the sealing ring, so that sealing is formed between the chuck base body and the cylinder sleeve, and sealing is formed between the two air grooves; the front end of the cylinder sleeve is provided with a bearing cover which is fixed on the front end body through a bearing cover jackscrew;
an air inlet channel is arranged in the chuck seat body; the air inlet end of the air inlet channel is communicated with the vent groove through an air hole; the air inlet channel comprises four straight channels which are formed by connecting the heads and the tails of the four straight channels, and comprises an air inlet channel I, an air inlet channel II, an air inlet channel III and an air inlet channel IV; the first air inlet channel is used as an air inlet end of the air inlet channel and is communicated with the vent groove through an air hole; a plug hole flat-bottom bolt is arranged at the tail end of the first air inlet channel; the head end of the air inlet channel II is communicated with the air inlet channel I, and the tail end of the air inlet channel II is positioned on the side face of the chuck base body and is provided with a plug hole flat-bottom bolt; the head end of the air inlet channel III is communicated with the air inlet channel II, and the tail end of the air inlet channel III is positioned at the bottom of the chuck seat body; the head end of the air inlet channel IV is positioned on the side surface of the rear cover plate and is provided with a plug hole flat-bottom bolt, and the tail end of the air inlet channel IV is positioned on one surface of the rear cover plate, which faces the chuck base body, and is communicated with the bottom surface of the pull rod piston; the air inlet channel IV is communicated with the tail end of the air inlet channel III;
the rear end face of the rear end body is provided with an annular exhaust channel which is coaxial with the chuck seat body; the exhaust channel is provided with an exhaust hole and a spring hole; the exhaust hole faces to the inner diameter direction and is communicated with the outside, and a plug hole flat-bottom bolt is arranged at the outlet end;
the side surface of the pull rod piston is respectively connected with the inner side of the rear end body and the exhaust channel and is sealed by a sealing ring to form a piston air accommodating chamber; the piston air accommodating chamber is communicated with the exhaust channel; a thrust die spring is arranged in the spring hole; the pull rod piston is provided with a notch for placing one end of the thrust die spring; the other end of the thrust die spring is positioned in the spring hole; the moving direction of the thrust die spring is consistent with that of the pull rod piston;
the rear cover plate is arranged at the rear end of the rear end body through bolts; a rear cover plate air containing cavity 403 is formed between the rear cover plate and the pull rod piston; sealing rings are arranged on the surface of the rear cover plate, which is connected with the rear end body, and the surface of the pull rod piston, which is connected with the rear cover plate, so that the air containing cavity of the rear cover plate is kept sealed; an air inlet channel extending pipeline is arranged in the rear cover plate, one end of the air inlet channel extending pipeline is connected with an outlet of the rear air inlet channel in a sealing mode, and the other end of the air inlet channel extending pipeline extends into the rear cover plate air containing cavity and is communicated with the rear cover plate air containing cavity.
Further, a chuck is arranged in the chuck seat body; threads are arranged at the bottom of the side face of the chuck and on the inner wall of the pull rod piston and are meshed with each other; and a disc spring is arranged at the bottom of the interior of the pull rod piston and is used as a collet chuck loosening-stopping spring.
Further, the disc spring is provided with 3-5 pieces.
Further, the air inlet channel and the air outlet channel are both formed by drilling and machining from the outside.
Furthermore, the bearing inner ring of the rotating shaft bearing is fixedly contacted with the outer diameter of the chuck base body, and the bearing outer ring is fixedly contacted with the inner diameter of the cylinder sleeve.
Furthermore, a clamp spring groove is formed in the outer side of the clamp head seat body and used for arranging a clamp spring and fixing the rotating shaft bearing.
Furthermore, a step position is arranged on the side face of the rear end of the chuck seat body and used for turning around machining of the grinding machine.
Further, the pressure of the ultra-high air pressure pump reaches 12-60 MPA.
The clamping head seat changes the sealing mode, so that the whole clamping head seat is smaller in size, better in sealing performance and better in rigidity; the structure of the cylinder sleeve is changed, so that the bearing is smaller in support volume, is kept away from the space and is more scientific and reasonable in fixation; the front bearing cover is reduced, the volume of the fixing mode of the bearing cover is smaller, and the interference of the shaft outlet part of the chuck to the place is less;
the air flow channel in the whole cylinder chuck seat is improved to form a single-channel structure, the air pressure in the cylinder chuck seat is quickly and conveniently controlled by using an ultrahigh pressure air compressor, the rapidness in the actual operation process is improved, and the trivial flow is avoided; the air storage amount in the thrust spring cavity is increased, so that the clamping force is increased, and the volume is further reduced; the air storage capacity in the cavity is increased between the rear cover and the piston, so that the thrust is increased.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic cross-sectional view of a chuck base according to an embodiment of the present disclosure;
FIG. 2 is a schematic cross-sectional view of the chuck base body;
FIG. 3 is a schematic cross-sectional view of the rear cover plate;
fig. 4 is a schematic cross-sectional structure of the rear cover plate.
The figures in the drawings compare the meaning:
100-chuck seat body, 101-plug hole flat-bottom bolt, 102-step position, 200-cylinder sleeve, 204-air inlet pipe joint, 205-rotating shaft bearing, 206-pull rod piston, 2061-air inlet pipe I, 2062-air inlet pipe II, 2063-air inlet pipe III, 2064-air inlet pipe IV, 208-sealing groove, 209-vent groove, 212-spring hole, 214-exhaust hole, 215-belleville spring, 301-thrust die spring, 302-piston air-containing chamber, 401-step position, 403-rear cover plate air-containing chamber, 404-top flat-bottom bolt, 405-through hole, 406-threaded hole, 407-through hole counter bore, 500-chuck, 501-sealing ring and 502-bolt.
Detailed Description
In order to make the purpose, features and advantages of the present application more obvious and understandable, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the embodiments described below are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The invention is further elucidated with reference to the drawings and the embodiments.
In the description of the present application, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
The traditional front-mounted cylinder chuck seat is formed by mounting an independent chuck seat and a rear-mounted cylinder, but the traditional rear-mounted cylinder is high in fake device cost and complex in assembly process, and is difficult to achieve high precision due to the fact that the traditional front-mounted cylinder chuck seat is required to be connected with a flange plate and a pull rod during assembly. In addition, the rear-mounted cylinder occupies a large space and is heavy, the operation performance of machinery is influenced, the service life of the chuck seat is short, and the use cost is high.
An ultra-high pressure cartridge is shown, comprising a cartridge body 100, a cylinder liner 200, a pull rod piston 206, and a back cover plate.
The collet base body 100 includes a front end body and a rear end body which are integrally formed, and in the industry, the shape of the collet base body 100 is basically the same as that shown in fig. 2, and here, for convenience of description, the collet base body is divided into two parts, namely, a front end body and a rear end body.
Three grooves are arranged on the side surface of the front end body, and the grooves comprise sealing grooves 208 for placing sealing rings and vent grooves 209 for arranging air holes. The depth of the seal groove 208 is greater than the depth of the vent groove 209. An O-shaped sealing ring is arranged in the sealing groove 208 to play a role in sealing.
The cylinder liner 200 is installed outside the three grooves and sealed by O-rings in seal grooves 208. A spindle bearing 205 is provided between both ends of the cylinder liner 200 and the side surface of the chuck base body 100, and the inner wall of the upper side of the cylinder liner 200 is fixed in contact with the outer ring of the bearing to keep the bearing stable. The inner ring of the bearing is fixed in contact with the outer diameter of the chuck base body 100, and the side surface is suspended. The front end of the cylinder liner 200 is provided with a bearing cap, which is fixed on the front end body through a bearing cap jackscrew. The rotating shaft bearing 205 in the present application adopts 618 series ultrathin double-seal bearings. The cylinder sleeve 200 structure is changed in the application, so that the supporting volume of the bearing is smaller, the space is avoided, and the fixing is more scientific and reasonable.
When the clamping head base is used, the clamping head base body 100 moves along with a clamping head, the cylinder sleeve 200 does not move, and the O-shaped sealing ring can form a layer of oil seal on the surface in the operation process, so that the friction force between the clamping head base body 100 and the cylinder sleeve 200 in the movement process can be very small, meanwhile, the sealing performance can be completely guaranteed, the sealing mode is changed, the size of the whole clamping head base is smaller, the sealing performance is better, and the rigidity is better.
The vent grooves 209 are provided with air holes, and a plurality of air holes can be arranged in each vent groove 209, and the air inlet pipe joint on the cylinder sleeve 200 is used for ventilating the vent grooves 209 instead of fixedly ventilating a certain air hole. Since the two air grooves 209 are completely sealed, two air inlet pipe joints are required, one air groove 209. In the interior of the chuck base body 100, the air inlet ducts connected to the air holes may be different, so that the two air ducts are completely independent without any interference.
The inside terminal surface of rear end body is provided with the ring shape exhaust passage with chuck base body 100 coaxial axle center, is provided with exhaust hole 214 and spring hole 212 on the exhaust passage, and exhaust hole 214 is along the internal diameter direction to with outside intercommunication, the exit end is provided with end cap hole flat bottom bolt, as the quick exhaust gas hole of gas.
An air inlet pipe joint 204 is arranged on the cylinder sleeve 200, and the air inlet pipe joint 204 is communicated with an air inlet channel and used for ventilating the piston air containing cavity chamber through the air inlet channel so that the pull rod piston 206 moves backwards. The air inlet channel is formed by drilling from the outside, and considering that when the chuck base body 100 is machined in this way, the air channel formed is composed of a plurality of straight channels. The air inlet channel comprises four straight channels which are connected end to end and comprises an air inlet channel I2061, an air inlet channel II 2062, an air inlet channel III 2063 and an air inlet channel IV 2064. The first air inlet channel 2061 is used as an air inlet end of the air inlet channel and is communicated with the vent groove through an air hole. The tail end of the first air inlet channel 2061 is provided with a plug hole flat-bottom bolt, the head ends of the second air inlet channels 2062 are communicated with the first air inlet channel 2061, the tail ends of the second air inlet channels 2063 are located on the side face of the chuck base body and provided with plug hole flat-bottom bolts, the head ends of the third air inlet channels 2063 are communicated with the second air inlet channels 2062, the tail ends of the fourth air inlet channels 2064 are located on the side face of the rear cover plate and provided with plug hole flat-bottom bolts, the tail ends of the fourth air inlet channels 2064 are located on the face, facing the chuck base body, of the rear cover plate, the bottom face of the pull rod piston is communicated, and the fourth air inlet channels 2064 are communicated with the tail ends of the third air inlet channels 2063. The whole first air inlet channel 2061, the second air inlet channel 2062, the third air inlet channel 2063 and the fourth air inlet channel 2064 form a single channel, air flow enters from the air inlet connector, flows into the first air inlet channel 2061, the second air inlet channel 2062, the third air inlet channel 2063 and the fourth air inlet channel 2064 in sequence, air flow thrust is realized to a cavity between the pull rod piston and the rear cover plate, the disc spring is compressed, and therefore the whole pull rod piston is pushed forward, and a chuck is loosened. When the gas is replayed, the pull rod piston is pushed backwards by the thrust of the thrust mould spring, and the chuck is pulled tightly. In the application, after the whole air passage is changed into the single air passage, the ordinary air compressor generally cannot meet the ultrahigh pressure requirement, so that the ultrahigh pressure air compressor is adopted, and the pressure of the ultrahigh pressure air compressor can reach 12-30 MPA.
The rear cover plate is mounted at the rear end of the rear end body through bolts. A rear cover plate air accommodating cavity 403 is formed between the rear cover plate and the pull rod piston 206, and after the rear air inlet pipe is ventilated, the rear cover plate air accommodating cavity 403 exerts reaction force on the piston because the rear cover plate is fixed with the rear end body. In terms of sealing, sealing rings are arranged on the surface where the rear cover plate is connected with the rear end body and the surface where the pull rod piston 206 is connected with the rear cover plate, so that the rear cover plate air containing cavity 403 is kept sealed. The air storage capacity in the cavity is increased between the rear cover and the piston, so that the thrust is increased.
In order to increase the pressurization effect of the high pressure gas, a plurality of springs are arranged between the chuck base body 100 and the pull rod piston 206, so that the dual protection effect can be achieved, and the piston is prevented from moving too fast to impact the chuck base body 100. In the specific actual installation, according to the thrust requirement of difference, can increase or reduce the quantity of spring, but the thrust spring mounting hole does not reduce, and the hole that adds out is used as the gas storage chamber, has increased thrust spring intracavity gas storage volume, makes clamping-force increase volume further reduce.
A chuck is arranged in the chuck seat body 100, and the bottom of the chuck is fixed in the pull rod piston 206 through a flat-bottomed bolt. The inside of the drawing piston is provided with special-shaped trapezoidal threads screwed with a chuck for clamping a workpiece, and the angle is-5 to +45 degrees, namely the included angle between one thread surface and the cross section of the drawing piston 206 is 45 degrees, and the included angle between the other thread surface and the cross section of the drawing piston 206 is 50 degrees.
The rear end side of the chuck seat body 100 is provided with a step position for turning around the grinding machine. The rear end face of the rear cover plate is provided with a rear cover plate step position.
All set up the sealing washer in seal groove 208 and each needs use sealed place in this application, this structure makes this application focus on the chuck motion under the low-speed more, realizes perfect inside seal through the structure of sealing washer for the air current in the air flue can be more fast steadily exert the effort in inside to pull rod piston 206.
Although the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the details of the foregoing embodiments, and various equivalent changes (such as number, shape, position, etc.) may be made to the technical solution of the present invention within the technical spirit of the present invention, and the equivalents are protected by the present invention.

Claims (8)

1. An ultrahigh air pressure chuck base is characterized by comprising a chuck base body, a cylinder sleeve, a pull rod piston and a rear cover plate; the chuck seat body comprises a coaxial front end body and a coaxial rear end body which are integrally processed; the joint of the front end body and the rear end body is in a step shape; the rear cover plate is arranged at the bottom of the chuck seat body, and the pull rod piston is positioned in a cavity formed by the rear end body of the chuck seat body and the rear cover plate and moves as a piston;
the side surface of the front end body is provided with three grooves which comprise sealing grooves positioned at two sides and used for placing sealing rings and a vent groove positioned in the middle and used for arranging air holes; a sealing ring is arranged in the sealing groove; an air inlet joint is arranged outside the vent groove; the air inlet joint is connected with the ultrahigh air pressure pump; the cylinder sleeve is arranged on two sides of the three grooves; a rotating shaft bearing is arranged between the two ends of the cylinder sleeve and the side surface of the chuck seat body; an interaction force is formed between the cylinder sleeve and the sealing ring, so that sealing is formed between the chuck base body and the cylinder sleeve, and sealing is formed between the two air grooves; the front end of the cylinder sleeve is provided with a bearing cover which is fixed on the front end body through a bearing cover jackscrew;
an air inlet channel is arranged in the chuck seat body; the air inlet end of the air inlet channel is communicated with the vent groove through an air hole; the air inlet channel comprises four straight channels which are formed by connecting the heads and the tails of the four straight channels, and comprises an air inlet channel I, an air inlet channel II, an air inlet channel III and an air inlet channel IV; the first air inlet channel is used as an air inlet end of the air inlet channel and is communicated with the vent groove through an air hole; a plug hole flat-bottom bolt is arranged at the tail end of the first air inlet channel; the head end of the air inlet channel II is communicated with the air inlet channel I, and the tail end of the air inlet channel II is positioned on the side face of the chuck base body and is provided with a plug hole flat-bottom bolt; the head end of the air inlet channel III is communicated with the air inlet channel II, and the tail end of the air inlet channel III is positioned at the bottom of the chuck seat body; the head end of the air inlet channel IV is positioned on the side surface of the rear cover plate and is provided with a plug hole flat-bottom bolt, and the tail end of the air inlet channel IV is positioned on one surface of the rear cover plate, which faces the chuck base body, and is communicated with the bottom surface of the pull rod piston; the air inlet channel IV is communicated with the tail end of the air inlet channel III;
the rear end face of the rear end body is provided with an annular exhaust channel which is coaxial with the chuck seat body; the exhaust channel is provided with an exhaust hole and a spring hole; the exhaust hole faces to the inner diameter direction and is communicated with the outside, and a plug hole flat-bottom bolt is arranged at the outlet end;
the side surface of the pull rod piston is respectively connected with the inner side of the rear end body and the exhaust channel and is sealed by a sealing ring to form a piston air accommodating chamber; the piston air accommodating chamber is communicated with the exhaust channel; a thrust die spring is arranged in the spring hole; the pull rod piston is provided with a notch for placing one end of the thrust die spring; the other end of the thrust die spring is positioned in the spring hole; the moving direction of the thrust die spring is consistent with that of the pull rod piston;
the rear cover plate is arranged at the rear end of the rear end body through bolts; a rear cover plate air containing cavity is formed between the rear cover plate and the pull rod piston; sealing rings are arranged on the surface of the rear cover plate, which is connected with the rear end body, and the surface of the pull rod piston, which is connected with the rear cover plate, so that the air containing cavity of the rear cover plate is kept sealed; an air inlet channel extending pipeline is arranged in the rear cover plate, one end of the air inlet channel extending pipeline is connected with an outlet of the rear air inlet channel in a sealing mode, and the other end of the air inlet channel extending pipeline extends into the rear cover plate air containing cavity and is communicated with the rear cover plate air containing cavity.
2. The ultra-high air pressure collet base of claim 1, wherein a collet is disposed within the collet base body; threads are arranged at the bottom of the side face of the chuck and on the inner wall of the pull rod piston and are meshed with each other; and a disc spring is arranged at the bottom of the interior of the pull rod piston and is used as a collet chuck loosening-stopping spring.
3. The ultra-high pressure cartridge holder of claim 2 wherein the disc spring is provided with 3-5 plates.
4. The ultra-high air pressure collet base of claim 1, wherein the inlet channel and the outlet channel are both formed by drilling from the outside.
5. The ultra-high pressure cartridge holder of claim 1, wherein the spindle bearing has a bearing inner race fixed in contact with the outer diameter of the cartridge holder body and a bearing outer race fixed in contact with the inner diameter of the cylinder liner.
6. The ultra-high pressure chuck base according to claim 5, wherein a clamp spring groove is formed on the outer side of the chuck base body for arranging a clamp spring and fixing a rotating shaft bearing.
7. The ultra-high air pressure chuck base according to claim 1, wherein the rear end side of the chuck base body is provided with a step for turning around machining of a grinding machine.
8. The ultra-high air pressure collet chuck base of claim 1, wherein the pressure of the ultra-high air pressure pump is up to 12-60 MPA.
CN202022789985.4U 2020-11-26 2020-11-26 Ultrahigh air pressure chuck seat Active CN214393219U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022789985.4U CN214393219U (en) 2020-11-26 2020-11-26 Ultrahigh air pressure chuck seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022789985.4U CN214393219U (en) 2020-11-26 2020-11-26 Ultrahigh air pressure chuck seat

Publications (1)

Publication Number Publication Date
CN214393219U true CN214393219U (en) 2021-10-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022789985.4U Active CN214393219U (en) 2020-11-26 2020-11-26 Ultrahigh air pressure chuck seat

Country Status (1)

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CN (1) CN214393219U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113798891A (en) * 2021-10-29 2021-12-17 胡功明 Front-back locatable collet chuck seat

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113798891A (en) * 2021-10-29 2021-12-17 胡功明 Front-back locatable collet chuck seat
CN113798891B (en) * 2021-10-29 2024-04-12 芜湖美杰特数控科技有限公司 Chuck base capable of positioning collet chuck in front and back

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