CN214374693U - Kangpu tea fermentation monitoring system - Google Patents
Kangpu tea fermentation monitoring system Download PDFInfo
- Publication number
- CN214374693U CN214374693U CN202022842397.2U CN202022842397U CN214374693U CN 214374693 U CN214374693 U CN 214374693U CN 202022842397 U CN202022842397 U CN 202022842397U CN 214374693 U CN214374693 U CN 214374693U
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- tank body
- fermentation tank
- fermentation
- monitoring system
- sensor
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- 238000000855 fermentation Methods 0.000 title claims abstract description 83
- 230000004151 fermentation Effects 0.000 title claims abstract description 83
- 238000012544 monitoring process Methods 0.000 title claims abstract description 28
- 241001122767 Theaceae Species 0.000 title claims abstract description 26
- 230000001476 alcoholic effect Effects 0.000 claims abstract description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 18
- 239000010425 asbestos Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 9
- 230000007613 environmental effect Effects 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model provides a Kangpu tea fermentation monitoring system, which comprises a fermentation tank body and a monitoring mechanism, wherein the monitoring mechanism comprises an alcoholic strength sensor, an acidity sensor, a thermometer, a pressure gauge and a PLC (programmable logic controller); the alcohol content sensor, the acidity sensor, the thermometer and the pressure gauge are all electrically connected with the PLC controller, so that the alcohol content and the acidity in the Kongpu tea fermentation process can be monitored in real time, and the fermentation process can be mastered in the whole process; the PLC can show real-time supervision's data, can let outside operating personnel have just mastered the environment of fermentation, has reduced manual operation's intensity of labour, improves production efficiency, possesses fine practicality.
Description
Technical Field
The utility model relates to a fermenting installation technical field especially relates to a kang pu tea fermentation monitoring system.
Background
The Kangpu tea is produced mainly by means of a barrel, a jar and other containers, standing and fermenting, and after fermentation is completed, harvesting fungus cakes and bacterial liquid on the surfaces of the containers. In the equipment containers for the combo tea fermentation, the alcohol content and acidity monitoring research is less in application, the alcohol content and acidity monitoring is mainly carried out by adopting manual sampling for chemical monitoring at present, real-time tracking monitoring cannot be achieved, accurate regulation and control are more difficult to realize, the automation level of the regulation and control operation is poorer, and the intelligent level is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide one kind and can carry out real-time supervision to the alcoholic strength and the acidity in the health and general tea fermentation process, ensure the health and general tea fermentation monitoring system of fermentation effect ideal.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a kang pu tea fermentation monitoring system, include:
a fermentation tank body;
the monitoring mechanism comprises an alcoholic strength sensor, an acidity sensor, a thermometer, a pressure gauge and a PLC (programmable logic controller); the alcoholic strength sensor and the acidity sensor are fixedly arranged at the bottom of the fermentation tank body, the thermometer is fixedly arranged in the middle of the fermentation tank body, the pressure gauge is fixedly arranged at the top of the fermentation tank body, the PLC is arranged outside the fermentation tank body, and the alcoholic strength sensor, the acidity sensor, the thermometer and the pressure gauge are all electrically connected with the PLC.
Optionally, the Kangpu tea fermentation monitoring system further comprises a heating pipeline, the heating pipeline is installed in the fermentation tank body, and the heating pipeline is electrically connected with the PLC.
Optionally, the heating pipeline is arranged along the inner wall of the fermentation tank body in a spiral line shape.
Optionally, an asbestos thermal insulation layer is arranged between the heating pipeline and the inner wall of the fermentation tank body.
Optionally, the compl tea fermentation monitoring system further comprises an air pressure balancing mechanism, the air pressure balancing mechanism comprises an air inlet pipeline, an air inlet valve, an air outlet pipeline and an air outlet valve, the air inlet pipeline is communicated with the middle part of the fermentation tank body, and the air inlet valve is installed on the air inlet pipeline positioned outside the fermentation tank body; the exhaust pipeline is communicated with the upper part of the fermentation tank body, and the exhaust valve is arranged on the exhaust pipeline positioned outside the fermentation tank body.
Optionally, the air inlet pipeline extends into the central axis of the fermentation tank body.
The utility model provides a health and general tea fermentation monitoring system, because its alcoholic strength sensor and acidity sensor are all fixed and set up in the bottom of the fermentation tank body, the thermometer is fixed and set up in the middle part of the fermentation tank body, the pressure gauge is fixed and set up in the top of the fermentation tank body, the PLC controller is set up in the outside of the fermentation tank body, alcoholic strength sensor, acidity sensor, thermometer and pressure gauge are all connected with the PLC controller electricity, have realized carrying on real-time supervision to alcoholic strength and acidity in health and general tea fermentation process, the whole process of mastering fermentation; the PLC can show real-time supervision's data, can let outside operating personnel have just mastered the environment of fermentation, has reduced manual operation's intensity of labour, improves production efficiency, possesses fine practicality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the compl tea fermentation monitoring system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another.
Example one
As shown in the combined figure 1, the utility model provides a health pu tea fermentation monitoring system, it includes the fermentation tank body 1 and monitoring mechanism 2. Fermentation tank body 1 is closed structure, installs sealing door on fermentation tank body 1's the lateral wall, can carry out taking out of kang pu tea fungus cake when sealing door is opened, can guarantee that the fermentation environment of fermentation tank body 1 inside does not receive the external influence when sealing door is closed. It can be easily understood that the connecting structure of the sealing door adopts a common hinge structure, so that the door can be opened and closed conveniently, and meanwhile, the sealing rubber strips arranged on the four sides of the door are matched to ensure the sealing degree of the sealing door and the fermentation tank body 1. The monitoring mechanism 2 of the embodiment comprises an alcoholic strength sensor 21, an acidity sensor 22, a thermometer 23, a pressure gauge 24 and a PLC (programmable logic controller) 25; the alcoholic strength sensor 21 and the acidity sensor 22 are fixedly arranged at the bottom of the fermentation tank body 1, the thermometer 23 is fixedly arranged at the middle of the fermentation tank body 1, the pressure gauge 24 is fixedly arranged at the top of the fermentation tank body 1, the PLC 25 is arranged outside the fermentation tank body 1, and the alcoholic strength sensor 21, the acidity sensor 22, the thermometer 23 and the pressure gauge 24 are electrically connected with the PLC 25. Wherein, PLC controller 25 fixed mounting is in the sealing door, and can rotate along with the rotation of sealing door, simultaneously, alcoholic strength sensor 21 and acidity sensor 22 convert the alcoholic strength and the acidity in the culture solution into the signal of telecommunication respectively and transmit PLC controller 25, PLC controller 25 is used for the analysis, analyzes the signal, then with alcoholic strength and acidity value demonstration directly perceivedly on the display, reflect the fermentation process to in quick, the accuracy is taken appropriate operation, guarantees the normal clear of the fermentation of combo tea.
In the fermentation process, the temperature of the culture solution and the oxygen concentration of the fermentation tank body 1 have great influence on the fermentation of the conpu tea. Therefore, a heating pipeline 3 and an air pressure balance mechanism 4 are required to be arranged in the Kopp tea fermentation monitoring system, the heating pipeline 3 is arranged in the fermentation tank body 1, and the heating pipeline 3 is electrically connected with the PLC 25. When the thermometer 23 detects that the temperature in the fermentation tank body 1 is lower than the environmental temperature required by fermentation, the thermometer 23 converts the temperature into an electric signal and transmits the electric signal to the PLC controller 25, the PLC controller 25 visually displays the temperature value on the display, compares the temperature value with a set standard temperature, and controls the heating pipeline 3 to heat the culture solution, thereby ensuring that the temperature in the fermentation tank body 1 reaches the environmental temperature required by fermentation, in the heating process, the thermometer 23 monitors the temperature in the fermentation tank body 1 in real time, and once the temperature in the fermentation tank body 1 reaches the environmental temperature required by fermentation, the PLC controller 25 controls the heating pipeline 3 to stop heating. It is worth noting that the heating pipeline 3 is arranged along the inner wall of the fermentation tank body 1 in a spiral line shape, so that the culture solution in the fermentation tank body 1 can be heated uniformly. And an asbestos heat insulation layer is arranged between the heating pipeline 3 and the inner wall of the fermentation tank body 1, so that the phenomenon that external personnel touch the fermentation tank body 1 with overhigh temperature accidentally to be scalded is avoided.
Further, the air pressure balancing mechanism 4 of the present embodiment includes an air inlet pipe 41, an air inlet valve 42, an air outlet pipe 43, an air outlet valve 44, and an air pump 45, wherein the air inlet pipe 41 is communicated with the middle portion of the fermenter 1, the air inlet valve 42 is installed on the air inlet pipe 41 located outside the fermenter 1, and the air pump 45 is connected to an inlet of the air inlet pipe. The air pump 45 is used to supply air to the air inlet duct, but the air pump 45 may not be disposed, and the air inlet duct 41 may be directly connected to another air supply device. The exhaust duct 43 is provided in communication with the upper part of the fermenter 1, and the exhaust valve 44 is attached to the exhaust duct 43 located outside the fermenter 1. The air inlet pipe 41 extends into the central axis of the fermenter body 1. The pressure gauge 24 can monitor the pressure in the fermenter 1 in real time, when the pressure is low, it indicates that more alcohol is produced, the air inlet valve 42 needs to be opened to introduce air into the fermenter 1 to restore the pressure to normal, and when the pressure is high, the air outlet valve 44 needs to be opened to discharge part of the air through the air outlet pipe 43 to restore the pressure in the fermenter 1 to normal.
The foregoing description has been directed to specific embodiments of this disclosure. Other embodiments are within the scope of the following claims. It should be noted that at least two modifications and refinements may be made by those skilled in the art without departing from the principle of the present application, and these modifications and refinements should also be regarded as the protection scope of the present application.
Claims (6)
1. A kind of kang pu tea fermentation monitoring system, comprising:
a fermentation tank body;
the monitoring mechanism comprises an alcoholic strength sensor, an acidity sensor, a thermometer, a pressure gauge and a PLC (programmable logic controller); the alcohol degree sensor and the acidity sensor are fixedly arranged at the bottom of the fermentation tank body, the thermometer is fixedly arranged in the middle of the fermentation tank body, the pressure gauge is fixedly arranged at the top of the fermentation tank body, the PLC is arranged outside the fermentation tank body, and the alcohol degree sensor, the acidity sensor, the thermometer and the pressure gauge are all electrically connected with the PLC.
2. The conpu tea fermentation monitoring system of claim 1, further comprising a heating conduit mounted with the interior of the fermentor body, the heating conduit electrically connected with the PLC controller.
3. The conpu tea fermentation monitoring system of claim 2, wherein the heating conduit is disposed in a spiral along an inner wall of the fermentor body.
4. The conpu tea fermentation monitoring system of claim 3, wherein an asbestos insulation layer is disposed between the heating conduit and the inner wall of the fermentation tank.
5. The Kangpu tea fermentation monitoring system of claim 1, further comprising an air pressure balancing mechanism, wherein the air pressure balancing mechanism comprises an air inlet pipeline, an air inlet valve, an air outlet pipeline and an air outlet valve, the air inlet pipeline is communicated with the middle of the fermentation tank body, and the air inlet valve is mounted on the air inlet pipeline positioned outside the fermentation tank body; the exhaust pipeline is communicated with the upper part of the fermentation tank body, and the exhaust valve is arranged on the exhaust pipeline positioned outside the fermentation tank body.
6. The compl tea fermentation monitoring system of claim 5, wherein the air inlet duct extends into the central axis of the fermentor body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022842397.2U CN214374693U (en) | 2020-11-30 | 2020-11-30 | Kangpu tea fermentation monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022842397.2U CN214374693U (en) | 2020-11-30 | 2020-11-30 | Kangpu tea fermentation monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214374693U true CN214374693U (en) | 2021-10-08 |
Family
ID=77980124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022842397.2U Expired - Fee Related CN214374693U (en) | 2020-11-30 | 2020-11-30 | Kangpu tea fermentation monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214374693U (en) |
-
2020
- 2020-11-30 CN CN202022842397.2U patent/CN214374693U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211008 |
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| CF01 | Termination of patent right due to non-payment of annual fee |