CN214324500U - Composite board manufacturing equipment - Google Patents
Composite board manufacturing equipment Download PDFInfo
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- CN214324500U CN214324500U CN202023288035.XU CN202023288035U CN214324500U CN 214324500 U CN214324500 U CN 214324500U CN 202023288035 U CN202023288035 U CN 202023288035U CN 214324500 U CN214324500 U CN 214324500U
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Abstract
The utility model discloses a composite board manufacturing device which comprises an uncoiler, a sewing machine, a front tractor, a primary heater, a compound machine, a secondary heater, an embossing machine, a primary cooler, a secondary cooler, a rear tractor and a coiling machine according to the manufacturing sequence; this kind of composite sheet manufacture equipment utilizes preceding, back tractor cooperation decoiler and rolling machine, power friction produces the resistance around as, produce the moment pulling force with whole production line, make panel carry out the processing that corresponds by the machine of each process on whole production line, in fact couple together each machine, the degree of automation of complete machine is high, and, through addding secondary heater and knurling line machine, and cooperate the secondary cooling, each composite bed degree of adhesion that makes the composite sheet is firm, can make the line pattern on the composite sheet rete, be favorable to the product to use widely.
Description
Technical Field
The utility model relates to a composite board makes technical field, specifically is a composite board manufacture equipment.
Background
The existing heat insulation tile is mostly made of composite boards, and the manufacturing method and the manufacturing equipment of the composite boards show the patent application numbers of Chinese utility model: 201710101810.X, name: the manufacturing method is to place the galvanized color steel plate, the nano silica gel film, the nano gallium oxide film and the polymer composite film on the rolled steel plate film pasting manufacturing line to manufacture the composite plate required by the heat insulation tile, but the manufacturing method has the following defects: (1) before zinc-plated aluminum plate and four tun compound pastes, only once oven heating, after compound pasting, just directly get into cooling, promptly: the galvanized aluminum plate is not heated for the second time after being compounded with the four-layer film, and the bonding degree of the film layer and the galvanized aluminum plate is not enough; secondly, the composite board is rolled by a material receiving machine only through one-time cooling, so that the adhesion degree between the film layer and the galvanized aluminum plate is easy to be insufficient; (2) because the galvanized aluminum plate is not heated secondarily after being compounded with the four-layer film, the grain patterns are prevented from being carved on the film layer of the composite plate, the popularization and the use of the product are not facilitated, and the appearance aesthetic feeling of the product is not enough.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a degree of automation is high, the degree of adhesion is firm, can make the composite board manufacture equipment of line pattern on the composite board rete.
The purpose of the utility model is realized like this: a composite board manufacturing device is characterized by respectively comprising an uncoiler, a sewing machine, a front tractor, a primary heater, a compound machine, a secondary heater, an embossing machine, a primary cooler, a secondary cooler, a rear tractor and a coiling machine according to the manufacturing sequence, wherein the uncoiler conveys a coiled substrate to the sewing machine, upper and lower grinding tools of the sewing machine flatten the surface of the substrate, the flattened substrate is conveyed to the primary heater by the front tractor to be preheated, the substrate is adhered to the surface of the substrate to form a primary composite board after being preheated by the compound machine, the primary composite board is conveyed to the secondary heater to be heated secondarily, the secondarily heated primary composite board enters the embossing machine, embossing rollers of the embossing machine press patterns on the surface of the primary composite board, and the primary composite board with the patterns is cooled by the primary cooler and the secondary cooler successively, preparing a required composite board, and finally winding the composite board on a winding machine through a rear tractor; this kind of composite sheet manufacture equipment utilizes preceding, back tractor cooperation decoiler and rolling machine, power friction produces the resistance around as, produce the moment pulling force with whole production line, make panel carry out the processing that corresponds by the machine of each process on whole production line, in fact couple together each machine, the degree of automation of complete machine is high, and, through addding secondary heater and knurling line machine, and cooperate the secondary cooling, each composite bed degree of adhesion that makes the composite sheet is firm, can make the line pattern on the composite sheet rete, be favorable to the product to use widely.
The utility model discloses composite board manufacture equipment can also adopt following technical measure to solve:
furthermore, a front storage rack is additionally arranged between the front tractor and the primary heating machine, and a first conveying roller way is arranged between the front storage rack and the primary heating machine; the front storage rack has the advantages that the plates can be stored during material receiving, when the plates of the uncoiler are used up, the plates stored by the front storage rack can continue to provide the plates for the following procedures, the whole production line does not need to be stopped for material receiving, and the use of users is greatly facilitated.
Further, an upper film placing frame and a lower film placing frame are respectively arranged on the upper side and the lower side of the compound machine, film layers are respectively wound on the upper film placing frame and the lower film placing frame, and when the once-heated substrate passes through the compound machine, the film layers on the upper film placing frame and the lower film placing frame are conveyed into the compound machine and are adhered to the upper surface and the lower surface of the substrate; the arrangement of the upper and lower film placing frames matched with the compound machine is beneficial to simultaneously adhering the film layers on the upper and lower surfaces of the substrate, the film layers are formed in one step, and the processing efficiency is extremely high.
Furthermore, the primary cooling machine is a fan set, and the fan set is arranged beside a second conveying roller way between the embossing machine and the secondary cooling machine; set up once and secondary cooling machine behind the knurling machine, be favorable to the composite sheet after the knurling, quick cooling, the shaping effect is better.
Furthermore, the secondary cooling machine is formed by introducing water into the roller of the third conveying roller way, the water flow absorbs heat of the passing composite board through the roller in the third conveying roller way and is cooled, the third conveying roller way is connected with the second conveying mixing channel, and the secondary cooling mechanism introducing water into the roller can avoid water from contacting the composite board, and the roller way is introduced with water for cooling, so that the water flow or the water temperature can be adjusted as required to adjust the cooling time and meet different use requirements.
The utility model has the advantages as follows:
(1) this kind of composite board manufacture equipment utilizes preceding, back tractor cooperation decoiler and rolling machine, power friction produces the resistance around as, produce the moment pulling force with whole production line, make panel carry out the processing that corresponds by the machine of each process on whole production line, in fact couple together each machine, the degree of automation of complete machine is high, and, through addding secondary heater and knurling line machine, and cooperate the secondary cooling, each composite bed degree of adhesion that makes the composite sheet is firm, can make the line pattern on the composite board rete, be favorable to the product to use widely.
(2) The front storage rack has the advantages that the plates can be stored during material receiving, when the uncoiling machine is used up, the plates stored by the front storage rack can continue to provide the plates for the following process, the whole production line does not need to be stopped for material receiving, and the use of users is greatly facilitated.
(3) Set up once and secondary cooling machine behind the knurling machine, be favorable to the composite sheet after the knurling, quick cooling, the shaping effect is better.
(4) The secondary cooling mechanism that leads to water in the roller can avoid water contact composite sheet, leads to water cooling in the roll table moreover, can adjust discharge or temperature as required to adjust the cooling required time, satisfy different user demands.
Drawings
Fig. 1 is a flow chart of the manufacturing method of the composite board according to the present invention.
Fig. 2 is a sectional view of the composite board of the present invention.
Fig. 3 is a schematic view of the first half of the composite board manufacturing apparatus of the present invention.
Fig. 4 is a schematic view of the rear half of the composite board manufacturing apparatus of the present invention.
Fig. 5 is a schematic diagram of the composite board manufacturing equipment after the shell is removed by the primary cooling machine.
Figure 6 is a sectional view of the water-passing roller in the third roller conveyor.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
As shown in fig. 1 and 2, a method for manufacturing a composite board includes the following steps:
s1, preparing the needed substrate 20 and film layer 30 in advance for standby;
s2, flattening the surface of the substrate 20;
s3, heating the substrate 20 to 150-200 ℃ for one time, and adhering the film layer 30 to the surface of the substrate 20 to form a primary composite board;
s4, carrying out secondary heating on the primary composite board to a temperature of between 120 ℃ and 200 ℃;
s5, after the primary composite board is heated for the second time, the surface of the composite board is pressed with patterns;
s6, sequentially carrying out primary cooling and secondary cooling on the primary composite board subjected to pattern pressing treatment;
and S7, winding the composite board subjected to secondary cooling on a winding machine 11.
The composite board manufacturing method of the utility model increases the secondary heating after the base plate 20 is compositely pasted with the film layer 30, which is not only beneficial to improving the bonding degree of the film layer 30 and the base plate 20, but also can carry out the pressing pattern treatment on the surface of the primary composite board after the secondary heating, thereby being beneficial to the popularization and the use of the product; moreover, the composite board is cooled for the second time and then wound by the winding machine 11, so that the bonding degree between the film layer 30 and the substrate 20 can be further improved.
Specifically, the film layer 30 includes an upper composite film 31 and a lower composite film 32, and the upper composite film 31 and the lower composite film 32 are respectively wound on two film placing frames and respectively adhered to the upper surface and the lower surface of the substrate 20 which has been once heated; the upper-layer composite film 31 and the lower-layer composite film 32 are respectively formed by compounding four protective films in advance, and the primary heating and the secondary heating are both heated in an electromagnetic heating mode.
As a specific scheme, the primary cooling is to blow air to cool the composite board after the pattern pressing treatment, and the fan 80 is used for blowing air to the composite board to naturally cool the composite board; and the secondary cooling is to absorb heat and cool the composite board after the primary cooling by the roller way when the composite board passes through the conveying roller way.
As shown in fig. 3 to 6, a manufacturing apparatus for implementing the manufacturing method of the composite board is characterized by respectively comprising an uncoiler 1, a sewing machine 2, a front tractor 3, a primary heater 4, a compound machine 5, a secondary heater 6, an embossing machine 7, a primary cooling machine 8, a secondary cooling machine 9, a rear tractor 10 and a coiling machine 11 in the manufacturing order; fig. 3 is a front half part of the composite board manufacturing apparatus, which is respectively an uncoiler 1, a sewing machine 2, a front tractor 3, a primary heater 4, a compound machine 5, and a secondary heater 6, and fig. 4 is a rear half part of the composite board manufacturing apparatus, which is respectively an embossing machine 7, a primary cooler 8, a secondary cooler 9, a rear tractor 10, and a coiler 11; the uncoiler 1 conveys the coiled base plate 20 to the sewing machine 2, the upper and lower grinding tools of the sewing machine 2 flatten the surface of the base plate 20, the flattened base plate 20 is conveyed to the primary heating machine 4 by the front tractor 3 to be preheated, when the base plate 20 is preheated and passes through the compound machine 5, the film layer 30 is adhered to the surface of the base plate 20 to form a primary composite plate, the primary composite plate is conveyed to the secondary heating machine 6 to be heated for the second time, the secondarily heated primary composite plate enters the embossing embosser 7, the embossing roller 71 of the embossing machine 7 extrudes pattern patterns on the film surface of the primary composite plate, the primary composite plate with the pattern patterns is cooled by the primary cooling machine 8 and the secondary cooling machine 9 successively to prepare a required composite plate, and finally the composite plate is coiled on the coiling machine 11 by the rear tractor 10; this kind of composite board manufacture equipment, utilize preceding tractor 3, back tractor 10 cooperation decoiler 1 and rolling machine 11, power friction produces the resistance around as, produce the moment pulling force with whole production line, make panel carry out the processing that corresponds by the machine of each process on whole production line, in fact couple together each machine, the degree of automation of complete machine is high, and, through addding secondary heater 6 and knurling line machine 7, and cooperate the secondary cooling, each composite bed caking degree that makes the composite sheet is firm, and can make the line pattern on the composite board rete, be favorable to the product to use widely.
As a specific scheme, a front storage rack 12 is additionally arranged between the front tractor 3 and the primary heating machine 4, and a first conveying roller table 13 is arranged between the front storage rack 12 and the primary heating machine 4; the upper and lower sides of the complex machine 5 are respectively provided with an upper film placing frame 14 and a lower film placing frame 15, the upper film placing frame 14 and the lower film placing frame 15 are respectively wound with the film layers 30, and when the once-heated substrate 20 passes through the complex machine 5, the film layers 30 on the upper film placing frame 14 and the lower film placing frame 15 are conveyed into the complex machine 5 and are adhered to the upper surface and the lower surface of the substrate 20.
As a specific scheme, the primary cooling machine 8 is a fan set, a plurality of fans 80 are arranged in the fan set, and the fan set is arranged beside the second conveying roller 16 between the embossing machine 7 and the secondary cooling machine 9; the secondary cooling machine 9 is formed by introducing water into the roller 70 of the third rollgang 17, such as: water is introduced into the two rollers 70 at the bottom of the third rollgang 17, the water absorbs heat to cool the passing composite board when flowing through the two rollers 70, and the third rollgang 17 is connected with the second rollgang 16.
The working principle is as follows: the uncoiler 1 conveys the base plate 20 that has convoluted to sewing machine 2, the last lower grinding apparatus of sewing machine 2 flattens the processing back to base plate 20 surface, carry the base plate 20 after 3 will flattening the processing to primary heating machine 4 through preceding tractor and preheat, when base plate 20 is preheated the back through compounding machine 5, rete 30 pastes and constitutes preliminary composite sheet on base plate 20 surface, preliminary composite sheet is sent to secondary heating machine 6 and carries out the secondary heating, get into in embossing machine 7 by the preliminary composite sheet after the secondary heating, embossing roller 71 of embossing machine 7 extrudes the decorative pattern to the membrane face of preliminary composite sheet, the preliminary composite sheet of taking the decorative pattern is cooled down through primary cooler 8 and secondary cooler 9 successively, make required composite sheet, at last through back tractor 10 convolute the composite sheet on coiling machine 11.
Claims (5)
1. The manufacturing equipment of the composite board is characterized by respectively comprising an uncoiler (1), a sewing machine (2), a front tractor (3), a primary heater (4), a compound machine (5), a secondary heater (6), an embossing machine (7), a primary cooling machine (8), a secondary cooling machine (9), a rear tractor (10) and a coiling machine (11) according to the manufacturing sequence.
2. The manufacturing equipment of the composite board according to claim 1, wherein a front storage rack (12) is additionally arranged between the front tractor (3) and the primary heater (4), and a first conveying roller way (13) is arranged between the front storage rack (12) and the primary heater (4).
3. The manufacturing apparatus of the composite board according to claim 1, wherein the upper and lower sides of the composite machine (5) are respectively provided with an upper film placing frame (14) and a lower film placing frame (15), the upper film placing frame (14) and the lower film placing frame (15) are respectively wound with the film layers (30), and when the substrate (20) which is once heated passes through the composite machine (5), the film layers (30) on the upper film placing frame (14) and the lower film placing frame (15) are conveyed into the composite machine (5) and are adhered to the upper surface and the lower surface of the substrate (20).
4. The manufacturing equipment of the composite board according to the claim 1, characterized in that the primary cooling machine (8) is a fan unit, and the fan unit is arranged beside the second conveying roller way (16) between the embossing machine (7) and the secondary cooling machine (9).
5. The manufacturing equipment of the composite board according to claim 4, wherein the secondary cooling machine (9) is formed by introducing water into a roller (70) of a third rollgang (17), the water flows through the roller (70) of the third rollgang (17) to absorb heat and cool the composite board passing through, and the third rollgang (17) is connected with a second rollgang (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023288035.XU CN214324500U (en) | 2020-12-30 | 2020-12-30 | Composite board manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023288035.XU CN214324500U (en) | 2020-12-30 | 2020-12-30 | Composite board manufacturing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN214324500U true CN214324500U (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023288035.XU Active CN214324500U (en) | 2020-12-30 | 2020-12-30 | Composite board manufacturing equipment |
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| CN (1) | CN214324500U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677620A (en) * | 2020-12-30 | 2021-04-20 | 佛山市光佑环保装饰材料有限公司 | Composite board manufacturing method and manufacturing equipment thereof |
| CN115198221A (en) * | 2022-07-22 | 2022-10-18 | 燕山大学 | Device for automatically spraying and hot rolling composite plate strip interlayer and processing method thereof |
-
2020
- 2020-12-30 CN CN202023288035.XU patent/CN214324500U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677620A (en) * | 2020-12-30 | 2021-04-20 | 佛山市光佑环保装饰材料有限公司 | Composite board manufacturing method and manufacturing equipment thereof |
| CN115198221A (en) * | 2022-07-22 | 2022-10-18 | 燕山大学 | Device for automatically spraying and hot rolling composite plate strip interlayer and processing method thereof |
| CN115198221B (en) * | 2022-07-22 | 2024-02-02 | 燕山大学 | Device for automatic spraying and hot rolling of composite plate strip interlayer and processing method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Residents committee of xingle community, Lecong Town, Shunde District, Foshan City, Guangdong Province Patentee after: Foshan Guangyou New Material Co.,Ltd. Address before: Residents committee of xingle community, Lecong Town, Shunde District, Foshan City, Guangdong Province Patentee before: Foshan Guangyou environmental protection decoration material Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |