CN214307897U - A interfacing apparatus that is used for automatic business turn over of freeze dryer to expect - Google Patents
A interfacing apparatus that is used for automatic business turn over of freeze dryer to expect Download PDFInfo
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- CN214307897U CN214307897U CN202120140866.8U CN202120140866U CN214307897U CN 214307897 U CN214307897 U CN 214307897U CN 202120140866 U CN202120140866 U CN 202120140866U CN 214307897 U CN214307897 U CN 214307897U
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Abstract
The utility model discloses a interfacing apparatus for automatic business turn over material of freeze dryer, interfacing apparatus install in the right side of a freeze dryer, and interfacing apparatus includes: a fixed plate and a turnover mechanism; and a translation mechanism. The utility model discloses the structure is nimble, it is compact, need not transition guide and long push rod, area is little, the aseptic room space that has greatly saved, the device is totally independent of outside the freeze dryer, the installation is simple, the debugging is convenient, the very big manufacturing cost that has saved, the upset process is controlled by two sets of servo systems, freeze dryer wicket opening size can be done littleer, reduce the influence of external environment to the freeze dryer inside during the feeding, more accord with the GMP requirement, when the feeding trades the sheet layer, because it does not need upset motion to continue the reason bottle to turn over the board, reduce the influence that the sheet layer traded feed speed, and the production efficiency is improved.
Description
Technical Field
The utility model relates to a concretely relates to mechatronic field, concretely relates to a interfacing apparatus that is used for automatic business turn over material of freeze dryer.
Background
The vacuum freeze-drying machine is a machine for freeze-drying water-containing substances, which is designed and manufactured by utilizing the freeze-drying principle (namely, the water-containing substances are cooled and frozen into solid state, and then water vapor is directly sublimated from the solid state under the vacuum condition).
The liquid medicine is subpackaged to every small xiLin bottle through the equipment to the liquid medicine of liquid medicine is carried out the pharmaceutical factory to the liquid medicine liquid filling machine, then carries out freeze-drying technology processing on entering into the sheet layer of vacuum freeze dryer through transmission system again.
In recent years, along with the rapid development of freeze-drying preparations at home and abroad, a plurality of pharmaceutical manufacturers have increasing requirements on large-scale high-speed filling machines and large-loading-capacity freeze-drying machines, most of the production lines of the freeze-drying preparations are provided with automatic feeding and discharging systems, the automatic feeding and discharging systems automatically convey penicillin bottles from semi-pressing plugs of the filling machines to the plate layers of the freeze-drying machines according to a sequence staggered arrangement mode, the freeze-drying machines are provided with automatic lifting small doors, the small doors need to be in butt joint with the plate layers through butt joint devices, the butt joint devices can be in automatic butt joint with the plate layers when the small doors are opened, and the small doors can be automatically withdrawn from the freeze-drying machines when the small doors are closed.
There are two types of docking apparatus commonly available on the market. One is to adopt a mode of a large turning plate and a linear guide rail to convert the linear operation of the linear guide rail into the rotary operation of the turning plate so as to realize that the large turning plate extends into the freeze dryer to be in butt joint with the plate layer. On one hand, the structure is simple, the action is single, and the operation is not flexible enough, so that the opening of a small door of the freeze dryer is large, and the control difficulty of the internal environment of the freeze dryer is increased in the feeding process; on the other hand linear guide rail length is too big, stretches out the isolator, leads to needing to reserve great space before the freeze dryer wicket and places mechanical guide rail, greatly increased aseptic chamber space, both wasted pharmaceutical factory space, increase the production energy consumption of medicine simultaneously. The other is sectional type butt joint, the turning plate is divided into three sections, a fixed section, a turning section and a translation section, the large turning plate in the former structure is divided into two parts, namely the turning section and the translation section, the turning section is smaller, the large turning plate can be directly turned without a linear guide rail, and partial defects of the former structure can be avoided. However, the translation section is installed inside the freeze dryer, and in order to realize butt joint and translation movement, a track needs to be installed inside the freeze dryer, and various structures such as a self-moving wheel and the like are added, so that on one hand, the inside of the freeze dryer is difficult to clean; on the other hand translation section receives freeze-drying temperature variation, and the structure warp easily, leads to the butt joint not steady, increases the risk of falling the bottle among the feeding process, and whole life is shorter simultaneously, increases the use cost of equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem and providing a interfacing apparatus that is used for automatic business turn over material of freeze dryer, it is nimble to have a structure, it is compact, need not transition guide and long push rod, area is little, the aseptic room space has greatly been saved, the device is totally independent of outside the freeze dryer, the installation is simple, the debugging is convenient, very big manufacturing cost that has saved, the upset process is controlled by two sets of servo system, freeze dryer wicket opening size can be done littleer, reduce the influence of external environment to the freeze dryer inside during the feeding, more accord with the GMP requirement, when the board layer was traded in the feeding, because it does not need upset motion to continue reason bottle to turn over the board, reduce and trade the influence of board layer to feed speed, and the production efficiency is improved.
The purpose of the utility model is realized like this:
the utility model discloses a interfacing apparatus for automatic business turn over material of freeze dryer, interfacing apparatus install in the right side of a freeze dryer, and interfacing apparatus includes:
the right side of the fixing plate is fixedly connected with a left side plate of a bottle straightening net belt, and the upper surface of the fixing plate is flush with the bottle straightening net belt;
a flipping mechanism, the flipping mechanism comprising: a movable turning plate spliced with the left side of the fixed plate, two rotating shafts are arranged at the front and back of the same axial direction and are provided with an autorotation servo motor which is arranged at the bottom of the movable turning plate and used for enabling the movable turning plate to rotate by taking the rotating shafts as axes, two supporting arms which are respectively arranged corresponding to the two autorotation servo motors, one end of each supporting arm is connected with an output shaft of the autorotation servo motor corresponding to the supporting arm through a key, the other end of each supporting arm is clamped in an opening of a U-shaped open supporting arm seat, and the rotating shaft is used for driving the two supporting arms to swing left and right, two ends of the rotating shaft can rotatably penetrate through the two supporting arm seats and are fixedly connected with the supporting arms, the rotating shaft is connected with an output shaft of a turnover speed reducing motor, the input shaft of the overturning speed reducing motor is connected with the output shaft of an overturning servo motor, and the overturning speed reducing motor is arranged on the two first translation rails in a left-right sliding manner; and
a translation mechanism, the translation mechanism comprising: two second translation tracks which are respectively used for the left-right sliding installation of the support arm seats and two servo electric cylinders which are respectively used for driving the two support arm seats.
The fixing plate in the butt joint device for the automatic feeding and discharging of the freeze dryer is connected with the bottle arranging mesh belt through the connecting block arranged at the bottom of the fixing plate.
In the docking device for automatic feeding and discharging of the freeze dryer, an autorotation speed reducing motor is arranged between each autorotation servo motor and the corresponding supporting arm.
In the above docking device for automatic feeding and discharging of the freeze dryer, each first translation rail is installed on a first support plate, and a plurality of first support legs are arranged at the bottom of the first support plate.
In the butt joint device for the automatic feeding and discharging of the freeze dryer, the butt joint part of the movable turning plate and the fixed plate is provided with staggered tooth-shaped structures.
The medicine bottle guardrail on the surface of the freeze dryer plate layer in the butt joint device for automatic feeding and discharging of the freeze dryer extends to the movable turning plate and the fixing plate.
The second translation rail correspondingly arranged on each support arm seat in the butt joint device for automatic feeding and discharging of the freeze dryer and the servo electric cylinder connected with the second translation rail are correspondingly arranged on a second support plate, and a plurality of second support legs are arranged at the bottom of the second support plate.
The docking device for the automatic feeding and discharging of the freeze dryer further comprises a main bottom plate for mounting the first support leg and the second support leg
The utility model discloses the structure is nimble, it is compact, need not transition guide and long push rod, area is little, the aseptic room space that has greatly saved, the device is totally independent of outside the freeze dryer, the installation is simple, the debugging is convenient, the very big manufacturing cost that has saved, the upset process is controlled by two sets of servo systems, freeze dryer wicket opening size can be done littleer, reduce the influence of external environment to the freeze dryer inside during the feeding, more accord with the GMP requirement, when the feeding trades the sheet layer, because it does not need upset motion to continue the reason bottle to turn over the board, reduce the influence that the sheet layer traded feed speed, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a docking device for a freeze dryer of the present invention;
FIG. 2 is a diagram showing the state of the butt joint device and the freeze dryer plate layer separated from each other;
fig. 3 is a diagram of the docking device and the freeze dryer plate layer docking state of the present invention.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1 to 3, there is shown a docking device for automatic feeding and discharging of a freeze dryer, the docking device being installed at a right side of a freeze dryer, the docking device comprising:
a fixing plate 1, the right side of the fixing plate 1 is fixedly connected with a left side plate of a bottle arranging net belt (not shown in the figure), and the upper surface of the fixing plate 1 is flush with the bottle arranging net belt;
in the embodiment, the fixing plate 1 is connected with the bottle arranging mesh belt through a connecting block 11 arranged at the bottom of the fixing plate;
a turnover mechanism 2 abutting on the left side of the fixed plate 1, the turnover mechanism 2 comprising: a movable turning plate 21 butted with the left side of the fixed plate 1, two rotating shafts are arranged forwards and backwards on the same shaft and are provided with a rotation servo motor 22 which is arranged at the bottom of the movable turning plate 21 and is used for enabling the movable turning plate 21 to rotate by taking the rotating shafts as axes, two supporting arms 23 which are respectively arranged corresponding to the two rotation servo motors 22, one end of each supporting arm 23 is connected with the output shaft of the corresponding rotation servo motor 22 through a key, the other end of each supporting arm 23 is clamped in an opening of a U-shaped opening-shaped supporting arm seat 24, a rotating shaft 25 used for driving the two supporting arms 23 to swing left and right, the two ends of the rotating shaft 25 rotatably penetrate through the two supporting arm seats 24 and are fixedly connected with the supporting arms 23, the rotating shaft 25 is connected with an output shaft of a turning speed reducing motor 26, an input shaft of the turning speed reducing motor 26 is connected with an output shaft of a turning servo motor 27, and the turning speed reducing motor 26 is arranged on two first translation rails 28 in a left-right sliding mode;
in this embodiment, a rotation speed reducing motor 29 is installed between each rotation servo motor 22 and the corresponding supporting arm 23; each first translation track 28 is installed on a first support plate 28a, a plurality of first support legs 28b are arranged at the bottom of the first support plate 28a, the joint of the movable turning plate 21 and the fixing plate 1 is provided with staggered tooth-shaped structures, and the medicine bottle guardrail 41 on the surface of the freeze dryer plate layer 4 extends to the movable turning plate 21 and the fixing plate 1.
A translation mechanism 3, the translation mechanism 3 comprising: two second translation rails 31 respectively used for the left and right sliding installation of the support arm seat 24, and two servo electric cylinders 32 respectively used for driving the two support arm seats 24.
In this embodiment, the second translation rail 31 and the servo electric cylinder 32 connected thereto, which are correspondingly installed on each support arm seat 24, are installed on a second support plate 33, and a plurality of second support legs 34 are disposed at the bottom of the second support plate 33.
Also included is a main floor 5 for mounting the first leg 28b and the second leg 34.
The utility model discloses an use:
as shown in fig. 1, firstly, the freeze dryer sheet layer 4 stops after moving to the equal-height feeding position, at this time, the freeze dryer control system sends a butt-joint signal, then the turning servo motor 27 of the turning mechanism 2 starts, the turning speed reducer 26 drives the rotating shaft 25 to rotate, and the supporting arms 23 installed on both sides of the movable turning plate 21 start turning under the driving of the rotating shaft 25. Meanwhile, the rotation speed reducers 29 installed on both sides of the movable turning plate 21 start to rotate under the driving of the rotation servo motor 22, and the movable turning plate 21 starts to rotate around the end of the overturning supporting arm 23 (i.e., the output shaft of the rotation speed reducer 22) under the driving of the rotation speed reducers 29 because the rotation speed reducers 29 and the overturning supporting arm 23 are connected by adopting a key and cannot rotate. Under the mutual cooperation of the turning servo motor 27 and the rotation servo motor 22, the movable turning plate 21 reaches the same height position of butt joint with the freeze dryer plate layer 4.
As shown in fig. 3, the translation mechanism 3 fixed to the main bottom plate 5 is now activated. The servo electric cylinder 32 extends leftwards to push the whole overturning system arranged on the second translation track 31 and the first translation track 28 to move leftwards and forwards, so that the whole overturning system is stably butted with the freeze dryer plate layer 4, and the butting state is shown in fig. 2.
When feeding of one plate layer is finished, the servo electric cylinder 32 pulls the turnover mechanism 2 to move rightwards so as to be disconnected with the freeze dryer plate layer 4, and the state is shown in fig. 3, and at the moment, the freeze dryer plate layer 4 can freely lift. When the other freeze dryer plate layer 4 reaches the equal-height feeding position and stops, the servo electric cylinder 32 pushes the turnover mechanism 2 to be in butt joint with the freeze dryer plate layer 4 again. The servo electric cylinder 32 repeats the above-mentioned action process in sequence until all the freeze dryer plate layers 4 are completely fed, and the turnover mechanism 2 completely separates from the freeze dryer plate layers 4 through rotation and turnover movement under the control of the turnover servo motor 27 and the rotation servo motor 22, and returns to the original state as shown in fig. 1.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also belong to the scope of the present invention, and should be defined by the claims.
Claims (8)
1. A interfacing apparatus for automatic feeding and discharging of a freeze dryer, which is installed on the right side of a freeze dryer, comprising:
the right side of the fixing plate is fixedly connected with a left side plate of a bottle straightening net belt, and the upper surface of the fixing plate is flush with the bottle straightening net belt;
a flipping mechanism, the flipping mechanism comprising: a movable turning plate spliced with the left side of the fixed plate, two rotating shafts are arranged forwards and backwards on the same shaft and are arranged at the bottom of the movable turning plate so as to enable the movable turning plate to rotate by taking the rotating shafts as axes, two supporting arms are respectively arranged corresponding to the two rotating servo motors, one end of each supporting arm is connected with an output shaft of the corresponding rotating servo motor through a key, the other end of each supporting arm is clamped in an opening of a U-shaped opening-shaped supporting arm seat, and a rotating shaft is used for driving the two supporting arms to swing left and right, two ends of the rotating shaft can rotatably penetrate through the two support arm seats and are fixedly connected with the support arms, the rotating shaft is connected with an output shaft of a turnover speed reducing motor, an input shaft of the turnover speed reducing motor is connected with an output shaft of a turnover servo motor, and the turnover speed reducing motor is arranged on the two first translation rails in a left-right sliding mode; and
a translation mechanism, the translation mechanism comprising: the two second translation tracks are respectively used for the left-right sliding installation of the support arm seat, and the two servo electric cylinders are respectively used for driving the two support arm seats.
2. The docking device as claimed in claim 1, wherein the fixing plate is connected to the vial arranging mesh belt through a connecting block disposed at the bottom of the fixing plate.
3. The docking device as claimed in claim 1, wherein a rotation speed reducing motor is installed between each rotation servo motor and the corresponding support arm.
4. The docking device as claimed in claim 1, wherein each of the first translation rails is mounted on a first support plate, and the first support plate has a plurality of first legs at the bottom thereof.
5. The docking device as claimed in claim 1, wherein the movable flap is provided with staggered teeth at the interface with the fixed plate.
6. The docking device for the automatic feeding and discharging of the freeze dryer as claimed in claim 1, wherein the medicine bottle guard of the surface of the freeze dryer plate layer extends to the movable flap and the fixing plate.
7. The docking device as claimed in claim 4, wherein the second translation rail and the servo motor cylinder connected thereto are correspondingly mounted on a second support plate, and the bottom of the second support plate is provided with a plurality of second support legs.
8. The docking device for automated feeding and discharging of a lyophilizer of claim 7 further comprising a main floor for mounting said first and second legs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120140866.8U CN214307897U (en) | 2021-01-19 | 2021-01-19 | A interfacing apparatus that is used for automatic business turn over of freeze dryer to expect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120140866.8U CN214307897U (en) | 2021-01-19 | 2021-01-19 | A interfacing apparatus that is used for automatic business turn over of freeze dryer to expect |
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| Publication Number | Publication Date |
|---|---|
| CN214307897U true CN214307897U (en) | 2021-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120140866.8U Active CN214307897U (en) | 2021-01-19 | 2021-01-19 | A interfacing apparatus that is used for automatic business turn over of freeze dryer to expect |
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| CN (1) | CN214307897U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023248027A1 (en) * | 2022-06-20 | 2023-12-28 | I.M.A. Industria Macchine Automatiche S.P.A. | Opening system for a door of a freeze-drying machine |
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2021
- 2021-01-19 CN CN202120140866.8U patent/CN214307897U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023248027A1 (en) * | 2022-06-20 | 2023-12-28 | I.M.A. Industria Macchine Automatiche S.P.A. | Opening system for a door of a freeze-drying machine |
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