CN214287956U - Epoxy resin casting glue production facility - Google Patents
Epoxy resin casting glue production facility Download PDFInfo
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- CN214287956U CN214287956U CN202120057668.5U CN202120057668U CN214287956U CN 214287956 U CN214287956 U CN 214287956U CN 202120057668 U CN202120057668 U CN 202120057668U CN 214287956 U CN214287956 U CN 214287956U
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Abstract
The utility model discloses an epoxy resin casting glue production facility improves production efficiency to improve the extrusion efficiency of filling process. The device comprises a foundation table board, wherein a first mounting table and a second mounting table are arranged on the foundation table board, a first support frame with a first roller is arranged, the device comprises a stirring barrel, a discharge nozzle is arranged at the bottom of the stirring barrel, a switch valve is arranged on the discharge nozzle, a cylinder is fixedly arranged on the first mounting table, a vacuum butt joint port and a gas injection port are arranged on the cylinder, a first stirring shaft and a second stirring shaft are arranged on the first mounting table and extend downwards into the stirring barrel, a first stirring rod and a first cutter are vertically and fixedly arranged at the lower end of the first stirring shaft, a shearing disc is arranged on the second stirring shaft, a first motor is connected with the first stirring shaft in a transmission manner, a second motor is connected with the second stirring shaft in a transmission manner, a second support frame is arranged on the foundation table board, a second roller is arranged in the direction of extension degree on the second support frame, and a piston body capable of being controlled to be lifted is arranged on the second mounting table.
Description
Technical Field
The utility model relates to a chemical industry technical field, especially an epoxy resin casting glue production facility.
Background
The epoxy resin pouring sealant consists of epoxy resin and an epoxy curing agent and is a two-component curing product. The composite material is widely applied to sealing and encapsulating various electronic components (high-voltage packages, capacitors, transformers and the like), circuit boards, nixie tubes and LED lamps, has the functions of insulation, flame retardance, water resistance and moisture resistance, and has a very wide market prospect.
The epoxy pouring sealant is generally produced by a common stirring kettle through single-shaft low-speed stirring. The epoxy resin toughening agent is prepared by heating epoxy resin, a filler (silicon micropowder, aluminum hydroxide and the like), an epoxy active diluent, a toughening agent and other additives to 50-80 ℃, fully and uniformly mixing and removing bubbles. The traditional equipment for producing the epoxy pouring sealant has low production efficiency because of only single-shaft low-speed stirring, even some additives can not be fully infiltrated with the filler, and a part of the epoxy pouring sealant has high viscosity, is directly dependent on gravity during discharging, and has very low packaging efficiency.
Disclosure of Invention
The utility model aims to provide a: the production equipment of the epoxy resin pouring sealant can fully mix raw materials of an auxiliary agent and a base material for producing the epoxy pouring sealant, fully mix the raw materials through shearing and stirring, fully infiltrate the auxiliary agent and a filler, improve the production efficiency and improve the extrusion efficiency in the filling process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an epoxy resin pouring sealant production device comprises a horizontally arranged foundation table board, wherein a first mounting table and a fixed second mounting table which can be lifted are arranged on the foundation table board, the second mounting table is positioned at the rear side of the first mounting table, a horizontal first support frame is arranged on the foundation table board under the first mounting table, the two first support frames are arranged in parallel, the length direction points to the direction side where the second mounting table is positioned, a plurality of first rollers are arranged on the first support frame in the direction of extension degree, the height of the first rollers is higher than that of the upper side edge of the first support frame, a stirring barrel is naturally supported on the upper side of the first support frame through the first rollers, the stirring barrel is circular, the top of the stirring barrel is not sealed, a discharging nozzle communicated with the inside is arranged at the bottom of the stirring barrel, a switch valve is arranged on the discharging nozzle, a cylinder is fixedly arranged on the first mounting table, the top of the cylinder is closed, the lower end of the cylinder is not closed, the cylinder moves downwards along with the first mounting table and then is in sealed butt joint with the stirring barrel, a vacuum butt joint port and an air injection port which are communicated with the inner side of the cylinder are arranged on the cylinder, a first stirring shaft and a second stirring shaft are rotatably arranged on the first mounting table, the first stirring shaft and the second stirring shaft downwards penetrate through the cylinder and extend into the stirring barrel, a plurality of first stirring rods are vertically and fixedly arranged at the lower end of the first stirring shaft, a first cutter is arranged on the first stirring rod, the cutting edge of the first cutter is inclined downwards, a shearing disc is fixedly arranged at the upper end and the lower end of the second stirring shaft, the outer contour of the shearing disc is in a sawtooth shape with the cutting edge, a first motor is arranged on the first mounting table and is in transmission connection with the first stirring shaft, a second motor is arranged and is in transmission connection with the second stirring shaft, a horizontal second supporting frame is arranged on a foundation table face under the second mounting table, the two second support frames are parallel to each other and are aligned with the first support frame, a plurality of second idler wheels are arranged on the second support frame in the extension direction, the second idler wheels are higher than the upper side edge of the second support frame in height, a piston body capable of being controlled in a lifting mode is arranged on the second mounting platform, and when the stirring barrel is located under the second mounting platform, the piston body moves downwards and extends into the stirring barrel to form piston connection with the stirring barrel.
On the basis of the above scheme and as a preferable scheme of the scheme: the hydraulic cylinder structure is characterized in that supporting columns used for supporting a second mounting table are respectively arranged on two sides of the piston body, a first hydraulic cylinder is vertically arranged on the second mounting table, a cylinder body of the first hydraulic cylinder is fixed on the second mounting table, a piston rod faces downwards, the lower end of the piston rod is connected to the piston body, vertical second hydraulic cylinders are respectively arranged on two sides of the cylinder, the cylinder body of each second hydraulic cylinder is fixedly arranged on a foundation table board, and the piston rod faces upwards and supports the first mounting table.
On the basis of the above scheme and as a preferable scheme of the scheme: the two sides of the stirring barrel are provided with outward extending lugs, the cylinder body of the second hydraulic cylinder and the support upright post are respectively provided with a pressing device, and the movable part of the pressing device moves downwards and presses the lugs to fix the stirring barrel.
On the basis of the above scheme and as a preferable scheme of the scheme: the pressing device is a quick clamp.
On the basis of the above scheme and as a preferable scheme of the scheme: the lower side of the movable part of the pressing device is provided with a concave part with a downward opening.
On the basis of the above scheme and as a preferable scheme of the scheme: and a positioning shaft capable of moving up and down is vertically arranged on the second mounting table, and the lower end of the positioning shaft is fixedly connected to the piston body.
On the basis of the above scheme and as a preferable scheme of the scheme: and a pressure gauge for detecting the pressure inside the cylinder is arranged on the cylinder.
On the basis of the above scheme and as a preferable scheme of the scheme: the bottom of the stirring barrel is provided with a rotatable supporting wheel.
On the basis of the above scheme and as a preferable scheme of the scheme: the first stirring rod is a triangular pipe, one end of the triangular pipe is welded and fixed on the first stirring shaft, the other end of the triangular pipe extends outwards, the plane of the triangular pipe faces downwards, and the first cutter is fixed on the triangular pipe through screws.
On the basis of the above scheme and as a preferable scheme of the scheme: the end, far away from the first (mixing) shaft direction, of the first stirring rod is vertically provided with a second stirring rod, and a second cutter is arranged on the second stirring rod.
On the basis of the above scheme and as a preferable scheme of the scheme: the second stirring rod is a triangular pipe, and the lower end of the triangular pipe is welded and fixed on the first stirring rod.
On the basis of the above scheme and as a preferable scheme of the scheme: the first stirring shaft is coaxial with the stirring barrel, and the second stirring shafts are symmetrically distributed on two sides of the first stirring shaft.
On the basis of the above scheme and as a preferable scheme of the scheme: two shearing discs are arranged on the second stirring shaft and are vertically distributed on the second stirring shaft.
On the basis of the above scheme and as a preferable scheme of the scheme: the three first stirring rods are uniformly distributed around the circumference of the first stirring shaft.
The beneficial effects of the utility model reside in that:
the epoxy resin pouring sealant production equipment can fully mix the raw materials of the auxiliary agent and the base material for producing the epoxy pouring sealant, fully mix the raw materials through shearing and stirring, fully infiltrate the auxiliary agent and the filler, improve the production efficiency and improve the extrusion efficiency in the filling process.
Drawings
FIG. 1 is a schematic structural view of an epoxy resin pouring sealant production apparatus of the present invention;
FIG. 2 is a schematic structural view of the agitator of the present invention after being partially cut;
fig. 3 is a schematic structural view of a second mounting platform part of the present invention;
FIG. 4 is a schematic view of the structure of the mixing tank of the present invention;
fig. 5 is a schematic view of a portion of a first stirring shaft according to the present invention;
FIG. 6 is a schematic view of a portion of a second agitator shaft according to the present invention;
fig. 7 is an enlarged view of a portion a of the present invention.
In the figure: a foundation table top-1, a first mounting table-2, a second mounting table-3, a first support frame-4, a first roller-5, a stirring barrel-6, a cylinder-7, a vacuum butt joint-8, an air injection port-9, a first stirring shaft-10, a second stirring shaft-11, a first stirring rod-12, a first cutter-13, a shearing disc-14, a second stirring rod-15, a first motor-16, a second motor-17, a second support frame-18, a second cutter-19, a second roller-20, a piston body-21, a support column-22, a first hydraulic cylinder-23, a second hydraulic cylinder-24, a lug-25, a pressing device-26, a concave part-27, a positioning shaft-28, a pressure gauge-29, a pressure gauge-21, a pressure gauge and a pressure gauge, support wheels-30.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments, but not all embodiments of the present invention.
Referring to fig. 1-7, an epoxy resin pouring sealant production device comprises a horizontally arranged foundation table-board 1, a first mounting table 2 capable of being lifted and a fixed second mounting table 3 are arranged on the foundation table-board 1, the second mounting table 3 is positioned at the rear side of the first mounting table 2, a horizontal first support frame 4 is arranged on the foundation table-board 1 right below the first mounting table 2, the two first support frames 4 are arranged in parallel, the length direction points to the direction side of the second mounting table 3, a plurality of first rollers 5 are arranged on the first support frame 4 in the direction of extension degree, the first rollers 5 are higher than the upper side edge of the first support frame 4, a stirring barrel 6 is naturally supported on the upper side of the first support frame 4 through the first rollers 5, the stirring barrel 6 is circular, the top is not sealed, a discharging nozzle 33 communicated with the inside is arranged at the bottom of the stirring barrel 6, the discharging nozzle 33 is provided with a switch valve 34, the first mounting platform 2 is fixedly provided with a cylinder 7, the top of the cylinder 7 is closed, the lower end of the cylinder 7 is not closed, the cylinder 7 is in sealed butt joint with the stirring barrel 6 after moving downwards along with the first mounting platform 2, the cylinder 7 is provided with a vacuum butt joint port 8 and an air injection port 9 which are communicated with the inner side, the first mounting platform 2 is rotatably provided with a first stirring shaft 10 and a second stirring shaft 11, the first stirring shaft 10 and the second stirring shaft 11 downwards penetrate through the cylinder 7 and extend into the stirring barrel 6, the lower end of the first stirring shaft 10 is vertically and fixedly provided with a plurality of first stirring rods 12, the first stirring rod 12 is provided with a first cutter 13, the cutting edge of the first cutter 13 is inclined downwards, the upper end and the lower end of the second stirring shaft 11 are fixedly provided with a shear disc 14, the shear disc 14 is in a sawtooth shape with the cutting edge, a first motor 16 is arranged on the first mounting platform 2 and is in transmission connection with a first stirring shaft 10, a second motor 17 is arranged on the first mounting platform 2 and is in transmission connection with a second stirring shaft 11, a horizontal second support frame 18 is arranged on the foundation table top 1 right below the second mounting platform 3, the two second support frames 18 are parallel to each other and are aligned with the first support frame 4, a plurality of second rollers 20 are arranged on the second support frame 18 in the direction of extension degree, the second rollers 20 are higher than the upper side edge of the second support frame 18 in height, a piston body 21 capable of being controlled to lift is arranged on the second mounting platform 3, and when the stirring barrel 6 is located right below the second mounting platform 3, the piston body 21 moves downwards and extends into the stirring barrel 6 to form piston connection with the stirring barrel 6.
The epoxy resin pouring sealant production equipment can fully mix the raw materials of the auxiliary agent and the base material for producing the epoxy pouring sealant, fully mix the raw materials through shearing and stirring, fully infiltrate the auxiliary agent and the filler, improve the production efficiency and improve the extrusion efficiency in the filling process.
During operation, whole raw materials in the rotation drive agitator through first puddler mix, for the stirring effect of strengthening whole stirring, set up the second puddler to strengthen the mixture and the shearing to the raw materials through first cutter and second cutter simultaneously. Meanwhile, the second stirring rod is driven by the second motor which runs at a high speed to run at a high speed, and the shearing disc which runs at a high speed performs mixing shearing. Stirring to make air in the raw material float upward and be discharged, vacuumizing the vacuum butt joint port through the vacuum pump in the exhaust process, and injecting nitrogen raw material from the gas injection port. The raw materials are fully mixed, and the auxiliary agent and the filler are fully infiltrated. And a pressure gauge for detecting the pressure inside the cylinder is arranged on the cylinder and used for monitoring the pressure in the stirring barrel. The internal air exhausted from the stirring barrel can be observed conveniently, and the pressure change in the inflating process can be monitored.
After the epoxy resin pouring sealant is processed in the stirring tank, the first mounting platform rises to drive the first stirring rod and the second stirring rod to leave the stirring barrel. And then, the stirring barrel filled with the product is pushed backwards to be under the second mounting platform for filling. Open switch valve during the filling, during the drive piston body stretched into the agitator, the product in the agitator was chewed from the ejection of compact fast and is extruded and carry out the filling under the drive of piston body with higher speed.
The first support frame and the first idler wheel which are arranged are beneficial to the stirring barrel to be smoothly pushed to the position under the first mounting platform, and the first stirring shaft and the second stirring shaft are guaranteed to smoothly stretch into the stirring barrel, so that the position can be conveniently adjusted. And do benefit to and release and promote to second mount table downside, do benefit to the piston body and accurately enter into the agitator. And a rotatable supporting wheel 19 is arranged at the bottom of the stirring barrel 5. Can make can be directly with the agitator propelling movement, do not need the assistance of equipment such as fork truck.
Furthermore, two sides of the piston body 21 are respectively provided with a support column 22 for supporting the second mounting table 3, the second mounting table 3 is vertically provided with a first hydraulic cylinder 23, a cylinder body of the first hydraulic cylinder 23 is fixed on the second mounting table 3, a piston rod faces downwards, the lower end of the piston rod is connected to the piston body 21, two sides of the cylinder 7 are respectively provided with a vertical second hydraulic cylinder 24, a cylinder body of the second hydraulic cylinder 24 is fixedly arranged on the foundation table board 1, and the piston rod faces upwards and supports the first mounting table 2. Two sides of the mixing barrel 6 are provided with outward extending lugs 25, the cylinder body of the second hydraulic cylinder 24 and the support upright 22 are respectively provided with a pressing device 26, and the movable part of the pressing device 26 moves downwards and presses on the lugs 25 to fix the mixing barrel 6. The hold-down device 26 is a quick clamp. The lower side of the movable part of the hold-down device 26 has a recess 27 which is open downwards. After the stirring barrel is fixed, the equipment is more stable in the working process.
Furthermore, a positioning shaft 28 capable of moving up and down is vertically arranged on the second mounting table 3, and the lower end of the positioning shaft 28 is fixedly connected to the piston body 21.
Furthermore, the number of the first stirring rods 12 is three, and the first stirring rods are uniformly distributed around the circumference of the first stirring shaft 11.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides an epoxy resin casting glue production facility, includes ground mesa (1) that the level set up, is provided with first mount table (2) that can go up and down and fixed second mount table (3) on ground mesa (1), its characterized in that: a horizontal first support frame (4) is arranged on the foundation table board (1) right below the first mounting platform (2), the first support frames (4) are arranged in parallel, a plurality of first rollers (5) are arranged on the first support frame (4) in the direction of extension degree, a stirring barrel (6) is naturally supported on the upper side of the first support frame (4) through the first rollers (5), a discharge nozzle (33) communicated with the inside is arranged at the bottom of the stirring barrel (6), a switch valve (34) is arranged on the discharge nozzle (33), a cylinder (7) is fixedly arranged on the first mounting platform (2), the top of the cylinder (7) is sealed, the lower end of the cylinder is not sealed, the cylinder is in sealed butt joint with the stirring barrel (6) after moving downwards along with the first mounting platform (2), and a vacuum butt joint (8) and an air injection port (9) communicated with the inner side are arranged on the cylinder (7), rotationally set up first (mixing) shaft (10) and second (mixing) shaft (11) on first mount table (2), first (mixing) shaft (10) and second (mixing) shaft (11) pass drum (7) downwards and extend to agitator (6) in, first (mixing) shaft (10) lower extreme is fixed with many first puddlers (12) perpendicularly, be provided with first cutter (13) on first puddler (12), the cutting edge of first cutter (13) is the trend of downward sloping, second (mixing) shaft (11) upper and lower end is fixed and is provided with shearing dish (14), shearing dish (14) outline is the cockscomb structure that has the cutting edge to set up first motor (16) and be connected with first (mixing) shaft (10) transmission on first mount table (2), set up second motor (17) and be connected with second (mixing) shaft (11) transmission, be provided with horizontally second support frame(s) on ground mesa (1) under second mount table (3) directly below 18) The two second support frames (18) are parallel to each other, a plurality of second rollers (20) are arranged on the second support frames (18) in the direction of extension, a piston body (21) capable of being controlled in a lifting mode is arranged on the second mounting platform (3), and when the stirring barrel (6) is located under the second mounting platform (3), the piston body (21) moves downwards and extends into the stirring barrel (6) to form piston connection with the stirring barrel (6).
2. The epoxy resin pouring sealant production equipment of claim 1, wherein: the two sides of the piston body (21) are respectively provided with a supporting upright post (22) used for supporting the second mounting table (3), the second mounting table (3) is vertically provided with a first hydraulic cylinder (23), the cylinder body of the first hydraulic cylinder (23) is fixed on the second mounting table (3), the piston rod faces downwards, the lower end of the piston rod is connected to the piston body (21), the two sides of the cylinder (7) are respectively provided with a vertical second hydraulic cylinder (24), the cylinder body of the second hydraulic cylinder (24) is fixedly arranged on the foundation table top (1), and the piston rod vertically faces upwards and supports the first mounting table (2).
3. The epoxy resin pouring sealant production equipment of claim 2, wherein: two sides of the stirring barrel (6) are provided with outward extending lugs (25), the cylinder body of the second hydraulic cylinder (24) and the support upright post (22) are respectively provided with a pressing device (26), and the movable part of the pressing device (26) moves downwards and presses on the lugs (25) to fix the stirring barrel (6).
4. The epoxy resin pouring sealant production equipment of claim 3, wherein: the lower side of the movable part of the pressing device (26) is provided with a concave part (27) with a downward opening.
5. The epoxy resin pouring sealant production equipment of claim 2, wherein: a positioning shaft (28) capable of moving up and down is vertically arranged on the second mounting table (3), and the lower end of the positioning shaft (28) is fixedly connected to the piston body (21).
6. The epoxy resin pouring sealant production equipment of claim 1, wherein: and a pressure gauge (29) for detecting the pressure inside the cylinder (7) is arranged on the cylinder.
7. The epoxy resin pouring sealant production equipment of claim 1, wherein: first puddler (12) are the triangular tube, the other end outwards extends on first (mixing) shaft (10) is fixed in triangular tube one end welded, and the plane of triangular tube is downward, first cutter (13) pass through the fix with screw on the triangular tube.
8. The epoxy resin pouring sealant production equipment of claim 1 or 7, characterized in that: the end, far away from the first stirring shaft (10), of the first stirring rod (12) is vertically provided with a second stirring rod (15), and a second cutter (19) is arranged on the second stirring rod (15).
9. The epoxy resin pouring sealant production equipment of claim 8, wherein: the second stirring rod (15) is a triangular pipe, and the lower end of the triangular pipe is welded and fixed on the first stirring rod (12).
10. The epoxy resin pouring sealant production equipment of claim 1, wherein: the first stirring shaft (10) is coaxial with the stirring barrel (6), and the second stirring shafts (11) are symmetrically distributed on two sides of the first stirring shaft (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120057668.5U CN214287956U (en) | 2021-01-11 | 2021-01-11 | Epoxy resin casting glue production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120057668.5U CN214287956U (en) | 2021-01-11 | 2021-01-11 | Epoxy resin casting glue production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214287956U true CN214287956U (en) | 2021-09-28 |
Family
ID=77823599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120057668.5U Active CN214287956U (en) | 2021-01-11 | 2021-01-11 | Epoxy resin casting glue production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214287956U (en) |
-
2021
- 2021-01-11 CN CN202120057668.5U patent/CN214287956U/en active Active
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