CN214271466U - Automatic winding fusing machine - Google Patents
Automatic winding fusing machine Download PDFInfo
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- CN214271466U CN214271466U CN202022647856.1U CN202022647856U CN214271466U CN 214271466 U CN214271466 U CN 214271466U CN 202022647856 U CN202022647856 U CN 202022647856U CN 214271466 U CN214271466 U CN 214271466U
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Abstract
The utility model relates to the field of winding wire rope processing equipment; an automatic winding fusing machine comprises a frame, a core wire disc, a wire spool, a traction mechanism and a scissor type fusing mechanism; the traction mechanism comprises a first conveying wheel set, a tensioning adjusting component and a second conveying wheel set which are sequentially arranged on the rack between the wire spool and the scissor type fusing mechanism; the first conveying wheel set continuously conveys the winding cross ropes to move forwards, the second conveying wheel set intermittently conveys the winding cross ropes to move forwards, and the tensioning adjusting assembly is used for tensioning the winding cross ropes between the first conveying wheel set and the second conveying wheel set and adjusting the length of the winding cross ropes. The automatic winding fusing machine can coordinate the winding process and the cutting process, so that the intermittent conveying requirement required by the cutting process does not influence the continuous conveying required by the winding process.
Description
Technical Field
The utility model relates to a winding wire rope processing equipment field especially relates to an automatic winding fusing machine.
Background
The winding cross rope is formed by winding a winding steel wire on a central steel wire rope, and is manufactured by a winding device during processing. But at present this kind of device reference bulletin number is "CN 202316863U" record a novel wire winding cutting machine in the chinese utility model patent, include frame, support, send line cylinder, tangent line cylinder, cutter, send line solenoid valve, tangent line solenoid valve, oil water separator and friction disc, be equipped with the spool on the support, be equipped with winding device on the frame, winding device includes spooler, coiling ware and motor, spooler and coiling ware are installed on the spool, be equipped with the traction wheel on the motor, it is rotatory to drive the spooler through the drive belt, be equipped with guide wire hole and guide wire wheel on the spooler.
The implementation steps of the scheme are as follows: after starting, the steel wire begins to be carried, when the steel wire carried the settlement length, the friction disc can touch tangent line solenoid valve switch to start the tangent line solenoid valve, gaseous by the tangent line solenoid valve input to the tangent line cylinder in, take the work of cutter. Meanwhile, the winding device operates simultaneously, namely when the steel wire is conveyed to the winding shaft, the winder continuously rotates around the winding shaft, so that the steel wire is continuously wound by the steel wire, when the steel wire is conveyed forwards, the steel wire is also simultaneously pulled out, meanwhile, the expander does the same-direction movement along with the movement of the steel wire, when the cutter acts, the steel wire continues to perform the winding action at the next position of the steel wire, and after the cutting is completed. The expansion device automatically returns under the tension of the positioning spring and the positioning of the positioning block, and the movement of the expansion device effectively avoids the phenomenon that the iron wire is broken by huge tension before cutting. Therefore, after the iron wire is wound in the middle of the steel wire, the wire end of the iron wire is also wound on other parts of the steel wire, so that the iron wire is more firmly wound and is not easy to loosen. If a plurality of circles of iron wires need to be wound on the steel wire, the speed regulating switch is adjusted, and the rotating speed of the winder is increased through the speed regulating device; on the contrary, the speed regulating switch is adjusted to reduce the rotating speed of the winder through the speed regulating device by winding a few circles of iron wires.
The novel winding cutting machine has the following defects:
1, not only need adopt on thin iron wire winding steel wire among the above-mentioned novel wire winding cutting machine, will cut the whole after the winding again. The cutting generally requires equidistant cutting to ensure the consistency of product specifications, but the steel wire is required to be conveyed in real time when the thin iron wire is wound on the steel wire, so that the requirements of two steps on the conveying speed of the steel wire cannot be coordinated in the work; it can be concluded that when cutting the wire, the wire must be stopped from being transported and the winder must also stop winding. Therefore, the scheme adopts the adjustment speed regulation switch to adjust the rotating speed of the winder; the specification describes: if a plurality of circles of iron wires need to be wound on the steel wire, the speed regulating switch is adjusted, and the rotating speed of the winder is increased through the speed regulating device; on the contrary, the speed regulating switch is adjusted to reduce the rotating speed of the winder through the speed regulating device by winding a few circles of iron wires. Conceivably, above-mentioned novel wire winding cutting machine can't be unified to wire-wound standard, and the iron wire is arranged comparatively compactly during high-speed wire winding, and the spooler starts and shuts down the in-process iron wire and arranges comparatively loosely.
2, above-mentioned scheme adopts tangent line cylinder drive cutter to cut the steel wire, and the steel wire can produce comparatively sharp blade after being cut, cuts easily during staff's follow-up operation.
3, the winder in the scheme rotates around the winding shaft, and the rotating space occupied by the winder is large. In addition, the bobbin of the device cannot be supplemented with iron wires, on one hand, the bobbin cannot rotate autonomously, and on the other hand, the bobbin cannot be supplemented with iron wires through other components because the winder is arranged around the bobbin.
Disclosure of Invention
In order to solve the above problem, an object of the present invention is to provide an automatic winding fusing machine, which can coordinate winding process and cutting process, so that the intermittent conveying requirement for cutting process does not affect the continuous conveying required for winding process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic winding fusing machine is characterized in that: the device comprises a rack, a core wire disc for providing a central steel wire rope, a wire reel for providing a winding steel wire and winding the winding steel wire on the central steel wire rope to form a winding cross rope, a traction mechanism for conveying the central steel wire rope and the winding cross rope, and a scissor type fusing mechanism for intermittently fusing the winding cross rope; the traction mechanism comprises a first conveying wheel set, a tensioning adjusting component and a second conveying wheel set which are sequentially arranged on the rack between the wire spool and the scissor type fusing mechanism; the first conveying wheel set continuously conveys the winding cross ropes to move forwards, the second conveying wheel set intermittently conveys the winding cross ropes to move forwards, and the tensioning adjusting assembly is used for tensioning the winding cross ropes between the first conveying wheel set and the second conveying wheel set and adjusting the length of the winding cross ropes.
The above technical scheme is adopted in the utility model, this technical scheme relates to an automatic winding fuse-link machine, and this automatic winding fuse-link machine's core drum is arranged in providing central wire rope, and the wire reel is used for providing the winding steel wire and can be with winding steel wire winding form winding cross rope on central wire rope, and drive mechanism then is used for carrying central wire rope or winding cross rope, and the scissors formula fuse-link mechanism is used for intermittent type formula fusing winding cross rope. According to the scheme, the winding steel wire is wound on the central steel wire rope to form the winding cross rope. In the process, the rotating speed of the wire spool and the speed of the steel wire rope at the conveying center of the traction mechanism need to be ensured to be coordinated, so that the wire spool and the traction mechanism need to be ensured to work all the time after the wire spool is accelerated and stabilized. However, since the subsequent fusing processing of the obtained winding cross rope cannot be completed in real-time conveying, intermittent fusing is required, and at this time, the movement speeds of the winding cross rope before and after the winding cross rope are inconsistent. Therefore, the traction mechanism in the scheme comprises a first conveying wheel set, a tensioning adjusting assembly and a second conveying wheel set; the first conveying wheel set continuously conveys the winding crossed ropes to move forwards, and the second conveying wheel set intermittently conveys the winding crossed ropes to move forwards. This scheme realizes the different transport mode of winding cross rope front and back section through first conveying wheelset and second conveying wheelset, and taut adjusting part then can reserve to the winding cross rope between first conveying wheelset and the second conveying wheelset to the winding cross rope that makes the front side can last the input, but the winding cross rope discontinuity's of rear side output. Moreover, the tensioning adjusting assembly requires tensioning the winding cross rope, so that on one hand, the winding cross rope can be ensured to be in a tensioned state, and can not be separated from a conveying path or knotted due to looseness; on the other hand, the length of the winding cross rope of the section can be detected.
Preferably, the wire spool is rotatably arranged on the rack, a central hole is axially formed in the center of the wire spool, and a wire winder is fixed on the wire spool on the inlet end or the outlet end of the central hole; a winding cavity is arranged on the winding disc, and a wire passing hole is formed in the end plate, close to one side of the winder, of the winding cavity; the traction mechanism is used for enabling the central steel wire rope sent out by the core wire disc to pass through the central hole, the winding steel wire sent out by the winding cavity is connected to the winder through the wire passing hole, and the winding steel wire is wound on the central steel wire rope through the winder to form a winding cross rope when the wire disc rotates.
The wire spool in the scheme is rotationally arranged on the rack, the wire winder is fixed on the wire spool, and a winding steel wire sent out from a winding cavity of the wire spool passes through a wire passing hole formed in an end plate of the wire winder and then is arranged on the wire winder; when the winding device is used, the winder rotates along with the wire spool to complete the weaving of the winding cross rope. Because the wire spool in the scheme is rotatable, a wire spool with larger rotating space is not needed to be arranged, and the wire spool is only required to be fixed on the wire spool in a small mode; so this winding steel wire winding device simplified structure, under the winding steel wire storage condition of equivalent size, the rotation space that this scheme took is littleer, uses safelyr.
Preferably, the wire spool comprises a shaft part and two end plates connected to the shaft part; a winding cavity is formed between the two end parts, and the central hole is formed in the center of the shaft part of the winding disc.
Preferably, the wire passing hole is arranged in the edge area of the wire spool, a guide wheel is arranged in the wire passing hole of the wire spool or on the end face of the end plate beside the wire passing hole, and the guide wheel is used for guiding the wire outlet direction of the wound steel wire; the end plate of the wire spool is also provided with a straightening guide wheel set which is arranged between the guide wheel and the wire winder; the straightening guide wheel set comprises a plurality of first idler wheels and a plurality of second idler wheels, the first idler wheels and the second idler wheels are in paired mutual grinding or staggered mutual grinding, and winding steel wire outlet paths formed between the first idler wheels and the second idler wheels are radially arranged along a winding disc. In the technical scheme, the wire passing holes are arranged in the edge area of the wire spool, so that the storage capacity of the wound steel wires in the winding cavity can be ensured as much as possible; when the winding device works, the winding steel wires in the winding cavity are sequentially sent out from the outer side to the inner side, and are not easy to knot and block. In addition, the arrangement of the guide wheel can ensure that the winding steel wire can be more smoothly turned through the wire passing hole. The first idler wheel and the second idler wheel in the straightening guide wheel set can ensure that the winding steel wire enters the winder in a straightening state, so that the winding steel wire wound on the central steel wire rope can be ensured to be compact.
Preferably, the tensioning adjusting assembly comprises an adjusting rod hinged on the rack and an adjusting pinch roller with the center rotatably arranged at the movable end of the adjusting rod; the winding cross rope is wound around from the lower part of the adjusting pinch roller, and the adjusting pinch roller presses on the winding cross rope.
Preferably, the rack is provided with a plurality of inductors for inducing the height of the adjusting rod and/or the adjusting pinch roller; when the sensor detects that the adjusting rod and/or the adjusting pinch roller are/is at the lowest position, the second conveying wheel set is started; and when the sensor detects that the adjusting rod and/or the adjusting pressure wheel are/is at the highest position, the second conveying wheel set stops. On the basis of above-mentioned scheme, taut adjusting part is further injectd to this scheme for adjusting the pinch roller and adjusting the pole, adjusts the pinch roller and can rotate through adjusting the frame relatively, adjusts the pinch roller and presses on winding alternately rope to can guarantee to be in all the time on the winding alternately rope and pressed the state of straining, and this scheme also makes this winding alternately rope length feedback in the height of adjusting the pinch roller and/or adjusting the pole. Therefore, the scheme can be provided with a plurality of sensors for sensing the height of the adjusting rod and/or the adjusting pinch roller so as to roughly detect the length of the winding cross rope. And then through the motion of inductor signal control second conveying wheelset, can not influence the motion of first conveying wheelset when guaranteeing that second conveying wheelset carries the winding cross rope.
Preferably, the wire guiding device further comprises a supplementing device, wherein the supplementing device comprises a wire outlet tray and a wire guiding device arranged between the wire outlet tray and the wire winding tray; the wire guide can axially reciprocate along the wire spool; the winding steel wire sent out by the wire outlet tray is wound in the winding cavity of the wire winding tray through the wire guide; still be equipped with the alignment guide pulley group in the frame between wire guide and the charging tray of being qualified for the next round of competitions, alignment guide pulley group is including being in a plurality of first gyro wheel and a plurality of second gyro wheel, and first gyro wheel and second gyro wheel are in each other to be ground or crisscross each other to be ground, and the winding steel wire route orientation of being qualified for the next round of competitions that constitutes between first gyro wheel and the second gyro wheel wire guide. The supplement device is used for supplementing the winding steel wire to the winding cavity; as described above, when the spool rotates, the winding wire can be fed out and wound around the center wire rope. When the winding steel wire is needed to be supplemented, the end part of the winding steel wire led out by the supplementing device is connected in the winding cavity of the wire spool. The winding steel wire can be wound in the winding cavity through the autorotation of the winding disc; in the process, the wire guider moves back and forth along the axial direction of the wire spool, so that the winding steel wire can be uniformly wound in the winding cavity. Therefore, the wire winding disc which is rotatably arranged in the steel wire winding device is adopted, so that the two aspects of wire winding and wire releasing can be realized, and the steel wire winding device has the advantages of simplified structure and convenience in use.
In addition, a straightening guide wheel set is arranged on the rack between the wire guider and the wire outlet tray, and the winding steel wire can be ensured to enter the wire guider in a straightening state under the action of a first roller and a second roller in the straightening guide wheel set, so that the winding steel wire can be uniformly and tightly wound in the winding cavity.
Preferably, the rack is provided with a screw rod driving pair, and the screw rod driving pair comprises a driving motor, a screw rod connected to the output end of the driving motor, and a moving seat connected to the screw rod; the wire guide is arranged on the movable seat, and the driving motor drives the screw rod to rotate so as to drive the movable seat and the wire guide on the movable seat to move.
Preferably, the scissor type fusing mechanism comprises two groups of scissor brackets which are adjacently arranged and a driving part which synchronously drives or respectively drives the two groups of scissor brackets; the movable ends of the scissor brackets are provided with electrode clamps, the electrode clamps of the two scissor brackets are respectively connected with the positive electrode and the negative electrode of the high-voltage power supply, and a gap is formed between the electrode clamps of the two scissor brackets. The scissor type fusing mechanism comprises two sets of scissor brackets, and the scissor brackets are driven by a driving part to realize scissor movement; and the electrode clamp on the movable end of the scissor bracket can clamp or loosen the winding cross rope. When the winding cross rope is clamped by the electrode clamps of the two groups of scissor brackets, the positive electrode and the negative electrode of the high-voltage power supply can be connected through the winding cross rope, and the winding cross rope is fused at high temperature. In conclusion, the scissor type fusing mechanism can cut off the winding cross rope in a high-temperature fusing mode, and can eliminate cuts at the cut-off part of the winding cross rope; and the cutting part of the winding cross rope is fused, so that the winding steel wire and the central steel wire rope can be solidified, and the phenomena of loosening and falling can not be generated.
Preferably, the scissors fork support comprises two scissors fork arms, and at least one of the scissors fork arms is movably arranged, so that the two scissors fork arms can move relative to the scissors fork. In the scheme, two scissor arms of the scissor bracket can move relative to the scissor, specifically, one scissor arm can be fixedly arranged, and the other scissor arm can be movably arranged; or the two scissor arms can be movably arranged relatively.
Preferably, the scissor bracket further comprises a middle bracket, and the middle parts of the two scissor arms are respectively hinged on the middle bracket; the two scissor arms can rotate relative to the middle bracket, so that the two scissor arms can move relative to the scissor fork; the scissor fork arms are connected with the middle bracket through link rods, and the middle bracket is provided with a longitudinal sliding chute; one end of the link rod is hinged on the scissor fork arm, and the other end of the link rod is arranged in the longitudinal sliding groove in a sliding manner; the movable ends of the two scissor arms of the scissor fork support are respectively provided with a chuck, the electrode clamp comprises electrode plates which are respectively fixed on the two chucks, at least the inner ends of the electrode plates are positioned at the inner sides of the chucks, and the inner end surfaces of the electrode plates are provided with butt joint grooves; when the scissor bracket is in a closed state, the electrode plates on the movable ends of the two scissor arms are butted and abutted, and the butt joint grooves are combined to form a wire passing channel; the wire passing channels on the two groups of scissor brackets are axially corresponding. In the scheme, the scissor bracket specifically adopts two scissor arms movably arranged, the two scissor arms rotate along a hinged point relative to the middle bracket, and the scissor arms rotate more stably through the movement of the connecting rod. In the scissor bracket, butt-joint grooves on two electrode plates can be combined to form a wire passing channel, and the wire passing channel is used for clamping and positioning a winding cross rope; the thread passing channels on the two groups of scissors brackets are axially corresponding and can be used for the winding cross ropes to pass through along the length direction of the winding cross ropes, thereby being matched with the conveying of the winding cross ropes.
Preferably, the driving components are two groups of driving cylinders, and the two groups of driving cylinders respectively drive the two groups of scissor brackets to move; the driving air cylinder is arranged between the driving ends of the two shearing fork arms, and an output shaft and a cylinder body of the driving air cylinder are respectively connected with the driving ends of the two shearing fork arms.
Preferably, the traction mechanism comprises a blanking conveying wheel set on a rack at the downstream of the scissor type fusing mechanism and is used for sending out the winding cross ropes fused by the scissor type fusing mechanism; the blanking conveying wheel set comprises a driving wheel, a blanking motor for driving the driving wheel to rotate and a pinch roller movably arranged on the rack; the driving wheel is located below the conveying path of the winding cross rope and can support the winding cross rope, and the pressing wheel is located above the conveying path of the winding cross rope and can be close to or far away from the driving wheel. In the technical scheme, the blanking conveying wheel set is used for sending out the winding cross ropes fused by the scissor type fusing mechanism. When the winding cross rope is fed into the scissor type fusing mechanism to be fused, one part of the rear end of the winding cross rope is supported on a driving wheel of the discharging conveying wheel set, when the winding cross rope fused by the scissor type fusing mechanism is to be treated, the pressing wheel presses down on the driving wheel, and the cut winding cross rope can be fed out through mutual grinding of the driving wheel and the pressing wheel.
Drawings
Fig. 1 is a schematic top view of an automatic winding fusing machine according to the present invention.
Fig. 2 is a sectional view B-B of fig. 1.
Fig. 3 is a schematic front view of an automatic winding fusing machine according to the present invention.
Fig. 4 is an enlarged view of a portion a of fig. 3.
Fig. 5 is a schematic end view of the wire spool.
Fig. 6 is a sectional view a-a of fig. 5.
Fig. 7 is a front schematic view of a scissor fuse mechanism.
Fig. 8 is a side schematic view of a scissor fuse mechanism.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 to 8, the present embodiment relates to an automatic winding fusing machine, which includes a frame 1, a core wire reel 2 for supplying a central steel wire rope a, a wire reel 3 for supplying a winding steel wire b and winding the winding steel wire b on the central steel wire rope a to form a winding cross rope c, a traction mechanism for conveying the central steel wire rope a and the winding cross rope c, and a scissor-type fusing mechanism 4 for intermittently fusing the winding cross rope c. The machine frame is provided with a central console, and the central console can control the core wire coil 2, the wire spool 3, the traction mechanism and the scissor type fusing mechanism 4 to work.
The following subsections describe the above structure:
as shown in fig. 1, 3, 5 and 6, the wire spool 3 is rotatably disposed on the frame 1, and the frame 1 is further provided with a turntable motor 31, and the turntable motor 31 drives the wire spool 3 to rotate through a belt 32. A central hole 33 is axially arranged at the center of the wire spool 3, and a wire winder 34 is fixed on the wire spool 3 at the inlet end or the outlet end of the central hole 33; the present embodiment is shown with a bobbin 34 disposed at the exit end of the central bore 33. The spool 3 includes a shaft portion 351, and two end plates 352 connected to the shaft portion 351. A winding chamber 353 is formed between the two end portions, and the center hole 33 is provided at the center of the shaft portion 351 of the spool 3. The winding chamber 353 is provided with a wire passing hole 39 on an end plate 352 near one side of the bobbin 34.
In the above technical solution, the traction mechanism is configured to pass the central steel wire rope a sent out from the core wire disc 2 through the central hole 33, the winding steel wire b sent out from the winding cavity 353 is connected to the winder 34 through the wire passing hole 39, and the winding steel wire b is wound on the central steel wire rope a by the winder 34 when the wire spool 3 rotates to form the winding cross rope c. The wire spool 3 in this solution is rotatably disposed on the frame 1, the wire winder 34 is fixed on the wire spool 3, and the winding wire b sent out from the winding cavity 353 of the wire spool 3 passes through the wire passing hole 39 opened on the end plate 352 of the wire spool 34 and then is wound on the wire winder 34. In use, the winder 34 rotates together with the spool 3 to complete the knitting of the winding cross cord c. Since the wire spool 3 in this solution is rotatable, it is not necessary to additionally provide the wire spool 34 with a larger rotation space, and only the wire spool 34 needs to be small and fixed on the wire spool 3. So this winding wire winding device simplified structure, under the equal size's winding wire b storage condition, the rotation space that this scheme took is littleer, uses safelyr.
In a further preferred embodiment, the wire passing hole 39 is preferably disposed in the edge region of the wire spool 3, so as to ensure the storage amount of the winding steel wire b in the winding cavity 353 as much as possible. When the winding device works, the winding steel wires b in the winding cavity 353 are sequentially sent out from the outer side to the inner side, and are not easy to knot and block. In addition, a guide wheel 36 is provided in the thread passing hole 39 of the wire reel 3 or on the end surface of the end plate 352 beside the thread passing hole 39, and the guide wheel 36 guides the outgoing direction of the winding wire b. The end plate 352 of the spool 3 is further provided with a straightening guide wheel set 9, where the straightening guide wheel set 9 is disposed between the guide wheel 36 and the spool 34. The straightening guide wheel set 9 comprises a plurality of first rollers 91 and a plurality of second rollers 92, the first rollers 91 and the second rollers 92 are paired and mutually ground or staggered and mutually ground, and the outgoing line path of a winding steel wire b formed between the first rollers 91 and the second rollers 92 is radially arranged along the wire spool 3. The guide wheel 36 of this embodiment can make the winding wire b smoothly turn through the wire passing hole 39. The first roller 91 and the second roller 92 of the straightening guide wheel set 9 function to ensure that the winding steel wire b enters the winder 34 in a straightened state, thereby ensuring that the winding steel wire b wound on the central steel wire rope a is relatively dense.
As shown in fig. 1 and 2, the automatic winding fuse machine is further provided with a replenishing device for replenishing the winding wire b to the winding chamber 353 of the spool 3. The replenishing device comprises an outlet tray 51 and a wire guide 52 arranged between the outlet tray 51 and the wire spool 3. The wire guide 52 is capable of reciprocating in the axial direction of the spool 3, and the winding wire b fed from the wire outlet tray 51 is wound in the winding chamber 353 of the spool 3 via the wire guide 52. Specifically, a screw rod driving pair is arranged on the frame 1, and the screw rod driving pair comprises a driving motor 53, a screw rod connected to the output end of the driving motor 53, and a moving seat connected to the screw rod. The wire guide 52 is arranged on the movable base, and the driving motor 53 drives the screw rod to rotate so as to drive the movable base and the wire guide 52 thereon to move. In addition, the above-mentioned thread guide 52 may be a thread guide hook, a thread guide loop or a roller set as shown in the figure. As described above, when the spool 3 rotates, the winding wire b can be fed out and wound around the center wire rope a. When the winding wire b needs to be supplemented, the end of the winding wire b drawn out by the supplementing device is connected to the winding cavity 353 of the wire spool 3. The winding wire b can be wound in the winding chamber 353 by the rotation of the spool 3. In this process, the wire guide 52 reciprocates axially along the spool 3, so that the winding wire b can be uniformly wound in the winding chamber 353. Therefore, the wire winding device for winding the steel wire adopts the wire spool 3 which is arranged in a rotating mode, so that the wire winding and the wire releasing can be achieved, and the device has the advantages of being simple in structure and convenient to use.
In addition, a straightening guide wheel set 9 is further arranged on the rack 1 between the wire guide 52 and the wire outlet tray 51, the straightening guide wheel set 9 comprises a plurality of first rollers 91 and a plurality of second rollers 92, the first rollers 91 and the second rollers 92 are paired or staggered and mutually ground, and a wire outlet path of a winding steel wire b formed between the first rollers 91 and the second rollers 92 faces the wire guide 52. The straightening guide wheel set 9 is arranged on the frame 1 between the wire guider 52 and the wire outlet tray 51, and the first roller 91 and the second roller 92 in the straightening guide wheel set 9 act to ensure that the winding steel wire b enters the wire guider 52 in a straightening state, so that the winding steel wire b can be uniformly and tightly wound in the winding cavity 353.
As shown in fig. 3, a welder 49 for supplying power to the scissor fuse mechanism 4 is also provided on the frame and is controlled by a welder controller 491. As shown in fig. 7 and 8, the scissor type fuse mechanism 4 includes two sets of scissor brackets disposed adjacently, and a driving part that drives the two sets of scissor brackets simultaneously or separately. In the scheme shown in the figure, the scissor bracket comprises two scissor arms 42, the driving part is two groups of driving cylinders 41, and the two groups of driving cylinders 41 respectively drive the two groups of scissor brackets to move. The driving air cylinder 41 is positioned between the driving ends of the two scissor arms 42, and the output shaft and the cylinder body of the driving air cylinder 41 are respectively connected with the driving ends of the two scissor arms 42; the frame and/or the driving cylinder is provided with a sensor 411 for detecting the output state of the driving cylinder 41. The movable ends of the scissor brackets are provided with electrode clamps 44, the electrode clamps 44 of the two scissor brackets are respectively connected with the positive electrode and the negative electrode of the high-voltage power supply, and a gap is formed between the electrode clamps 44 of the two scissor brackets. The scissor type fusing mechanism 4 comprises two sets of scissor brackets, and the scissor brackets are driven by a driving part to realize scissor movement. And the electrode clamp 44 on the movable end of the scissors bracket can clamp or loosen the winding cross rope c. When the winding cross rope c is clamped by the electrode clamps 44 of the two groups of scissor brackets, the positive pole and the negative pole of the high-voltage power supply can be switched on through the winding cross rope c, and the winding cross rope c is fused at high temperature. In conclusion, the scissor type fusing mechanism 4 can cut the winding cross rope c in a high-temperature fusing manner, and can eliminate the cutting edge at the cutting position of the winding cross rope c. And the cutting part of the winding cross rope c is fused, so that the winding steel wire b and the central steel wire rope a can be solidified, and the phenomena of loosening and falling can not be generated.
At least one of the two scissor arms 42 of the scissor bracket is movably arranged, so that the two scissor arms 42 can move relative to the scissor. In this embodiment, the two scissor arms 42 of the scissor bracket can move relative to the scissor; specifically, one of the scissor arms 42 may be fixedly disposed, and the other scissor arm 42 may be movably disposed. Alternatively, both scissor arms 42 may be movably disposed relative to each other. In the illustrated embodiment, the scissors bracket specifically employs two movably disposed scissors arms 42. The scissors bracket further comprises a middle bracket 43, and the middle parts of the two scissors arms 42 are respectively hinged on the middle bracket 43. The two scissor arms 42 are able to pivot relative to the intermediate bracket 43 to enable the two scissor arms 42 to move relative to the scissor. The scissor arms 42 and the middle bracket 43 are further connected through a connecting rod 45, and a longitudinal sliding groove 431 is formed in the middle bracket 43. One end of the link rod 45 is hinged to the scissor arm 42, and the other end is slidably arranged in the longitudinal sliding groove 431. In this embodiment, the two scissor arms 42 rotate relative to the middle bracket 43 along the hinge point, and the movement of the link 45 makes the scissor arms 42 rotate more stably.
Furthermore, the movable ends of the two scissor arms 42 of the scissor support are respectively provided with a clamping head 46, the electrode clamp 44 comprises electrode plates 441 respectively fixed on the two clamping heads 46, at least the inner ends of the electrode plates 441 are positioned at the inner sides of the clamping heads 46, and the inner end surfaces of the electrode plates 441 are provided with butt joint grooves 442. When the scissor bracket is in a closed state, the electrode plates 441 on the movable ends of the two scissor arms 42 are butted and abutted, and the butt-joint grooves 442 are combined to form a wire passing channel. The wire passing channels on the two groups of scissor brackets are axially corresponding. In the scissors bracket, the butt-joint grooves 442 on the two electrode plates 441 can be combined to form a wire passing channel, and the wire passing channel is used for clamping and positioning the winding cross rope c. The thread passing channels on the two groups of scissors brackets are axially corresponding and can be used for the winding cross rope c to pass through along the length direction, thereby being matched with the conveying of the winding cross rope c.
As shown in fig. 3, the drawing mechanism includes a guiding component 61 on the frame 1 upstream of the wire spool 3, and a first conveying wheel set 62, a tensioning adjusting component 63, a straightening guide wheel set 9, a second conveying wheel set 64 and the guiding component 61 which are sequentially arranged on the frame 1 between the wire spool 3 and the scissor type fusing mechanism 4, and a blanking conveying wheel set 65 on the frame 1 downstream of the scissor type fusing mechanism 4. The central steel wire rope a sent out by the core wire coil 2 enters the central hole 33 of the wire spool 3 after passing through the guide assembly 61, the wire spool 3 winds the winding steel wire b on the central steel wire rope a to form a winding cross rope c, the obtained winding cross rope c sequentially passes through the first conveying wheel set 62, the tensioning adjusting assembly 63, the straightening guide wheel set 9, the second conveying wheel set 64 and the guide assembly 61 and then enters the scissor type fusing mechanism 4 to be fused, and the fused winding cross rope c is subjected to blanking under the action of the blanking conveying wheel set 65. In this process, the guide assembly 61 is used for guiding the conveying direction of the central steel wire rope a or the winding cross rope c, and the guide assembly 61 may be a guide wheel set as shown in the figure or a guide frame provided with a guide channel. The straightening guide wheel set 9 is constructed as described in the above-mentioned document, and functions to straighten the winding cross cord c. The first conveying wheel set 62 continuously conveys the winding cross rope c to move forward, and the second conveying wheel set 64 intermittently conveys the winding cross rope c to move forward. The specific structure of the first conveying wheel set 62 and the second conveying wheel set 64 can be seen from fig. 4, in which the frame 1 is provided with a conveying support 621, the conveying support 621 is provided with a first conveying wheel 622 and a second conveying wheel 623, one of the first conveying wheel 622 and the second conveying wheel 623 is connected to the output shaft of the conveying motor, and preferably, the first conveying wheel 622 is used as the driving conveying wheel. The second conveying wheel 623 is movably arranged on the conveying support 621 and is driven by the pressing air/oil cylinder 624, so that the second conveying wheel 623 and the first conveying wheel 622 can press the winding cross rope c in the second conveying wheel 623 and the first conveying wheel 622 on the one hand, and the winding cross rope c is guaranteed not to slip and is conveyed smoothly; on the other hand, the distance between the first conveying wheel 622 and the second conveying wheel 623 can be adjusted, and the device is suitable for winding crossed ropes c with different diameters. Here, the conveying speeds of the first conveying wheel set 62 and the second conveying wheel set 64 can be controlled by the conveying motor; the feeding speed of the first feeding wheel set 62 and the rotating speed of the wire spool 3 can be used to control the density of the turns on the winding cross cord c, and the feeding speed and the feeding time of the second feeding wheel set 64 control the length of the single-time-blown winding cross cord c.
The tensioning adjustment assembly 63 is used for tensioning the winding cross rope c between the first conveying wheel set 62 and the second conveying wheel set 64 and adjusting the length of the winding cross rope c. According to the scheme, the winding steel wire b is wound on the central steel wire rope a to form the winding cross rope c. In the process, the rotating speed of the wire spool 3 and the speed of the steel wire rope a at the conveying center of the traction mechanism need to be ensured to be coordinated, so that the wire spool 3 and the traction mechanism need to be ensured to work all the time after the wire spool 3 is accelerated and stabilized. However, since the subsequent fusing of the obtained winding cross cord c cannot be completed in real time, intermittent fusing is required, which may result in inconsistent moving speeds before and after winding the cross cord c. Thus, the traction mechanism in this version includes a first conveyor wheel set 62, a take-up adjustment assembly 63, and a second conveyor wheel set 64. The first conveying wheel set 62 continuously conveys the winding cross rope c to move forward, and the second conveying wheel set 64 intermittently conveys the winding cross rope c to move forward. According to the scheme, different conveying modes of the front section and the rear section of the winding cross rope c are realized through the first conveying wheel set 62 and the second conveying wheel set 64, the tensioning adjusting assembly 63 can reserve the winding cross rope c between the first conveying wheel set 62 and the second conveying wheel set 64, so that the winding cross rope c on the front side can be continuously input, and the winding cross rope c on the rear side can be discontinuously output. Moreover, the tensioning adjusting assembly 63 requires tensioning the winding cross rope c, so that on one hand, the winding cross rope c can be ensured to be in a tensioned state, and can not be separated from the conveying path or knotted due to looseness; on the other hand, the length of the winding cross rope c of the section can be detected.
In a further preferred version, the tensioning adjustment assembly 63 comprises an adjustment lever 631 hinged to the frame 1 and an adjustment puck 632 centrally rotatably disposed on the free end of the adjustment lever 631. The winding cross rope c is wound under the adjusting pinch roller 632, and the adjusting pinch roller 632 presses on the winding cross rope c. The frame 1 is provided with a plurality of sensors 633 for sensing the height of the adjusting lever 631 and/or the adjusting pinch roller 632. When the sensor 633 detects that the adjusting lever 631 and/or the adjusting press 632 are/is at the lowest position, the second conveying wheel set 64 is activated. When the sensor 633 detects that the adjusting lever 631 and/or the adjusting press wheel 632 is at the uppermost position, the second conveying wheel set 64 stops. On the basis of the above scheme, the scheme further defines the tensioning adjusting assembly 63 as an adjusting pinch roller 632 and an adjusting rod 631, the adjusting pinch roller 632 can rotate relative to the frame 1 through the adjusting rod 631, the adjusting pinch roller 632 presses the winding cross rope c, so that the winding cross rope c can be always kept in a pressed and tensioned state, and the length of the winding cross rope c is fed back to the height of the adjusting pinch roller 632 and/or the adjusting rod 631. Therefore, the present embodiment may provide a plurality of sensors 633 for sensing the height of the adjusting lever 631 and/or the adjusting roller 632, thereby substantially detecting the length of the winding cross cord c. And then the sensor 633 controls the second conveying wheel set 64 to move, so that the movement of the first conveying wheel set 62 is not influenced when the second conveying wheel set 64 conveys and winds the cross rope c. In a specific implementation scheme, at least 3 inductors 633 with different heights are provided, the inductor 633 on the upper side represents a buffering top dead center, the inductor 633 on the lower side represents a buffering bottom dead center, and the inductor 633 in the middle represents an acceleration point. When the adjusting pinch roller 632 and/or the adjusting lever 631 is detected to be at the top dead center of the buffer, the second conveying wheel set 64 should be stopped to enable the winding cross ropes c of the area to be fed into the buffer by the first conveying wheel set 62; when the adjusting pinch roller 632 and/or the adjusting rod 631 are/is detected to be at the buffering bottom dead center, the second conveying wheel set 64 can be started to feed the wound cross rope c with a sufficient length into the scissor type fusing mechanism 4; when the adjusting pinch roller 632 and/or the adjusting rod 631 are/is detected to be positioned between the buffer bottom dead center and the acceleration point, the second conveying wheel set 64 can be continuously accelerated until the highest speed is reached; when it is detected that adjusting puck 632 and/or adjusting lever 631 are between the top buffer dead center and the acceleration point, second conveying wheel set 64 continues to decelerate until it stops.
In addition, the blanking conveying wheel set 65 includes a driving wheel 651, a blanking motor for driving the driving wheel 651 to rotate, and a pressing wheel 652 movably disposed on the frame 1. Specifically, the pressing wheel 652 may be hinged to the frame 1 by a rod, and is driven to rotate by a control component (such as an air cylinder/oil cylinder), so as to control the movement of the pressing wheel 652. The driving wheel 651 is located below the conveying path of the winding cross rope c and can support the winding cross rope c, and the pinch roller 652 is located above the conveying path of the winding cross rope c and can be moved toward or away from the driving wheel 651. In this technical scheme, unloading conveying wheel set 65 is used for sending out the winding cross rope c of cutting fork formula fuse-link 4 fusing. Specifically, when the winding cross cord c is fed into the scissor type fuse mechanism 4 to be fused, a part of the rear end of the winding cross cord c is supported on the driving wheel 651 of the blanking conveying wheel set 65, when the winding cross cord c fused by the scissor type fuse mechanism 4 is to be fused, the pressing wheel 652 is pressed down on the driving wheel 651, and the cut winding cross cord c can be fed out through mutual rolling of the driving wheel 651 and the pressing wheel 652.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the principles and spirit of the present invention.
Claims (9)
1. An automatic winding fusing machine is characterized in that: the steel wire rope winding machine comprises a rack (1), a core wire disc (2) for providing a central steel wire rope (a), a wire winding disc (3) for providing a winding steel wire (b) and winding the winding steel wire (b) on the central steel wire rope (a) to form a winding cross rope (c), a traction mechanism for conveying the central steel wire rope (a) and the winding cross rope (c), and a scissor type fusing mechanism (4) for intermittently fusing the winding cross rope (c); the traction mechanism comprises a first conveying wheel set (62), a tensioning adjusting assembly (63) and a second conveying wheel set (64) which are sequentially arranged on the rack (1) between the wire spool (3) and the scissor type fusing mechanism (4); the first conveying wheel set (62) continuously conveys the winding cross rope (c) to move forwards, the second conveying wheel set (64) intermittently conveys the winding cross rope (c) to move forwards, and the tensioning adjusting assembly (63) is used for tensioning the winding cross rope (c) between the first conveying wheel set (62) and the second conveying wheel set (64) and adjusting the length of the section of the winding cross rope (c).
2. The automatic winding fuse machine of claim 1, characterized in that: the wire spool (3) is rotatably arranged on the rack (1), a central hole (33) is axially arranged at the center of the wire spool (3), and a wire winder (34) is fixed on the wire spool (3) at the inlet end or the outlet end of the central hole (33); a winding cavity (353) is arranged on the winding disc (3), and a wire passing hole (39) is formed in the end plate (352) of the winding cavity (353) close to one side of the winder (34); the traction mechanism is used for enabling a central steel wire rope (a) sent out by the core wire disc (2) to penetrate through the central hole (33), a winding steel wire (b) sent out by the winding cavity (353) is connected to the winder (34) through the wire passing hole (39), and the winding steel wire (b) is wound on the central steel wire rope (a) through the winder (34) to form a winding cross rope (c) when the wire spool (3) rotates.
3. The automatic winding fuse machine of claim 2, characterized in that: the wire passing hole (39) is formed in the edge area of the wire spool (3), a guide wheel (36) is arranged in the wire passing hole (39) of the wire spool (3) or on the end face of the end plate (352) beside the wire passing hole (39), and the guide wheel (36) is used for guiding the wire outlet direction of the winding steel wire (b); an end plate (352) of the wire spool (3) is also provided with a straightening guide wheel set (9), and the straightening guide wheel set (9) is arranged between the guide wheel (36) and the wire winder (34); straightening guide pulley group (9) are including being in a plurality of first gyro wheel (91) and a plurality of second gyro wheel (92), and first gyro wheel (91) and second gyro wheel (92) are in pairs to grind each other or crisscross each other grinds, and winding steel wire (b) the route of being qualified for the next round of competitions that constitutes between first gyro wheel (91) and second gyro wheel (92) radially sets up along wire reel (3).
4. The automatic winding fuse machine of claim 1, characterized in that: the rack (1) is provided with a plurality of inductors (633) used for inducing the height of the adjusting rod (631) and/or the adjusting pinch roller (632); when the sensor (633) detects that the adjusting rod (631) and/or the adjusting pinch roller (632) are/is at the lowest position, the second conveying wheel set (64) is started; when the sensor (633) detects that the adjusting rod (631) and/or the adjusting pinch roller (632) are/is at the highest position, the second conveying wheel set (64) stops.
5. The automatic winding fuse machine of claim 2, characterized in that: the wire guiding device comprises a wire outlet tray (51) and a wire guiding device (52) arranged between the wire outlet tray (51) and the wire spool (3); the wire guide (52) can axially reciprocate along the wire spool (3); the winding steel wire (b) sent out from the wire outlet tray (51) is wound in a winding cavity (353) of the wire winding disc (3) through a wire guide (52); still be equipped with straightening guide pulley group (9) on frame (1) between wire guide (52) and the charging tray (51) of being qualified for the next round of competitions, straightening guide pulley group (9) are including being in a plurality of first gyro wheel (91) and a plurality of second gyro wheel (92), and first gyro wheel (91) and second gyro wheel (92) are in pairs to be rolled each other or crisscross to be rolled each other, and winding steel wire (b) the route of being qualified for the next round of competitions that constitutes between first gyro wheel (91) and second gyro wheel (92) is towards wire guide (52).
6. The automatic winding fuse machine of claim 5, characterized in that: the machine frame (1) is provided with a screw rod driving pair, and the screw rod driving pair comprises a driving motor (53), a screw rod connected to the output end of the driving motor (53), and a moving seat connected to the screw rod; the wire guide (52) is arranged on the moving seat, and the driving motor (53) drives the screw rod to rotate and drives the moving seat and the wire guide (52) on the moving seat to move.
7. The automatic winding fuse machine of claim 1, characterized in that: the scissor type fusing mechanism (4) comprises two sets of scissor brackets which are adjacently arranged and a driving part which synchronously drives or respectively drives the two sets of scissor brackets; the movable ends of the scissor brackets are provided with electrode clamps (44), the electrode clamps (44) of the two scissor brackets are respectively connected with the positive electrode and the negative electrode of the high-voltage power supply, and a gap exists between the electrode clamps (44) of the two scissor brackets.
8. The automatic winding fuse machine of claim 7, wherein: the scissor fork support further comprises a middle support (43), and the middle parts of the two scissor fork arms (42) are respectively hinged to the middle support (43); the two scissor arms (42) can rotate relative to the middle bracket (43) so that the two scissor arms (42) can move relative to the scissor fork; the scissor fork arm (42) is connected with the middle bracket (43) through a connecting rod (45), and a longitudinal sliding groove (431) is formed in the middle bracket (43); one end of the connecting rod (45) is hinged on the scissor arm (42), and the other end is arranged in the longitudinal sliding groove (431) in a sliding manner; the movable ends of the two scissor arms (42) of the scissor fork are respectively provided with a clamping head (46), the electrode clamp (44) comprises electrode plates (441) which are respectively fixed on the two clamping heads (46), at least the inner ends of the electrode plates (441) are positioned at the inner sides of the clamping heads (46), and the inner end surfaces of the electrode plates (441) are provided with butt joint grooves (442); when the scissor bracket is in a closed state, the electrode plates (441) on the movable ends of the two scissor arms (42) are butted and abutted, and the butt joint grooves (442) are combined to form a wire passing channel; the wire passing channels on the two groups of scissor brackets are axially corresponding.
9. The automatic winding fuse machine of claim 1, characterized in that: the traction mechanism comprises a blanking conveying wheel set (65) positioned on the downstream rack (1) of the scissor type fusing mechanism (4) and used for sending out a winding cross rope (c) fused by the scissor type fusing mechanism (4); the blanking conveying wheel set (65) comprises a driving wheel (651), a blanking motor for driving the driving wheel (651) to rotate, and a pressing wheel (652) movably arranged on the rack (1); the driving wheel (651) is located below the conveying path of the winding cross rope (c) and can support the winding cross rope (c), and the pressing wheel (652) is located above the conveying path of the winding cross rope (c) and can be close to or far away from the driving wheel (651).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114951803A (en) * | 2022-04-28 | 2022-08-30 | 四川伟力得能源股份有限公司 | Dropper wire pre-assembly production system |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114951803A (en) * | 2022-04-28 | 2022-08-30 | 四川伟力得能源股份有限公司 | Dropper wire pre-assembly production system |
CN114951803B (en) * | 2022-04-28 | 2023-04-25 | 四川伟力得能源股份有限公司 | Hanging string pre-preparing production system |
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