CN214266080U

CN214266080U - Automatic production system for cement prefabricated parts

Info

Publication number: CN214266080U
Application number: CN202020919302.XU
Authority: CN
Inventors: 郑翼
Original assignee: Beijing Haoyunda Zhichuang Technology Co Ltd
Current assignee: Beijing Haoyunda Zhichuang Technology Co Ltd; Good Luck Innovative Intelligence Technology Co Ltd
Priority date: 2020-05-27
Filing date: 2020-05-27
Publication date: 2021-09-24
Anticipated expiration: 2030-05-27

Abstract

The utility model discloses an automatic production system of cement prefabricated members, which comprises a steam curing room and a roller way conveying device, wherein the roller way conveying device is arranged around the steam curing room; a release agent spraying station, a material distributing station, a vibrating station and a stacking station are sequentially arranged on the roller way conveying device; the roller way conveying device is also sequentially provided with a unstacking station and a demolding station; still include the travelling bogie, the travelling bogie can transport the mould on the pile up neatly station to evaporate and nourish the room in or will evaporate the mould transport of curing the room to the station of breaking a jam in. The utility model discloses a cement prefab automatic production system can realize the automation of small-size cement prefab production, improves production efficiency, reduces intensity of labour.

Description

Automatic production system for cement prefabricated parts

Technical Field

The utility model relates to a cement prefab production facility field especially relates to a cement prefab automatic production system.

Background

In the construction of high-speed railways, small cement prefabricated parts become an indispensable part, and products are various in types and different in size.

In the existing production devices for small cement prefabricated members, a large amount of manual production is required and is completed with the assistance of mechanical equipment. On the same kind of small cement prefabricated member production line, a large amount of manual production is also needed. Especially, the operation of operating the mold filled with cement requires a lot of manual work.

Therefore, in order to improve the production efficiency of the small-sized cement prefabricated member in an all-round manner, it is urgently required to develop a system capable of automatically producing the cement prefabricated member with high efficiency in a state of few people or no people.

SUMMERY OF THE UTILITY MODEL

The utility model aims at a sub-cement prefab automatic production system.

In order to achieve the above purpose, the technical scheme of the utility model is that: an automatic production system for cement prefabricated parts comprises a steam curing room and a roller way conveying device, wherein the roller way conveying device is arranged around the steam curing room; the roller way conveying device is sequentially provided with a release agent spraying station, a distributing station, a vibrating station and a stacking station, wherein the release agent spraying station is provided with an automatic release agent spraying device, the distributing station is provided with an automatic distributing machine, the vibrating station is provided with a vibrating device, and the stacking station is provided with an automatic stacker crane; an unstacking station and a demolding station are sequentially arranged on the roller way conveying device, an automatic unstacking machine is arranged on the unstacking station, and an automatic demolding device is arranged on the demolding station of the unstacking station; still include the travelling bogie, the travelling bogie can transport the mould on the pile up neatly station to evaporate and nourish the room in or will evaporate the mould transport of curing the room to the station of breaking a jam in.

The utility model discloses in, the roller way conveyer realizes linear transportation. The automatic mold release agent spraying device, the automatic material distributing machine, the vibrating device, the automatic stacking machine, the automatic unstacker and the automatic demolding device can adopt devices which can be automatically operated in the prior art or devices which only need a small amount of manual assistance for operation. The transport trolley can be any transport device which can transport the moulds to the steam curing room in the prior art, and is preferably an existing primary and secondary trolley.

The automatic release agent spraying device comprises a plurality of groups of spray heads, and is used for spraying release agents on the molds on the release agent spraying station. The automatic material distributor comprises a concrete delivery pump and a 6-axis robot, wherein the robot drives a mortar pump pipe to accurately distribute materials into a mold. The vibrating device is used for uniformly distributing cement in the mould and discharging air bubbles in the cement to enhance the strength. The automatic stacking machine mutually overlaps and stacks the moulds for 6 layers of height so as to enter the steam curing room. The automatic unstacker is able to re-unstack the cured mold into a single mold in preparation for the subsequent process. And the automatic demoulding device is used for demoulding the cement prefabricated member from the mould.

According to cement prefab automatic production system, preferably, the export of drawing of patterns station includes product delivery outlet and mould delivery outlet, mould switching-over station is connected to the mould delivery outlet, spraying release agent station is connected to mould switching-over station. The product output port conveys and stacks the cement prefabricated member released from the mold; and the die output port outputs the die for standby.

According to cement prefab automatic production system, preferably, still include the buffer memory station, the low reaches of pile up neatly station are located to the buffer memory station. The buffer memory station is equipped with telescopic cylinder, telescopic cylinder locates the roll table below of buffer memory station department, telescopic cylinder's piston sets up to stretch out in can following the space between the roll table. The extended piston may restrict the mold from continuing forward movement where it is temporarily stored.

According to cement prefabricated member automatic production system, preferably, the entry of the exit linkage station of breaking a jam of buffer memory station. And directly entering the mould output from the outlet of the buffer storage station into the unstacking station for unstacking.

According to cement prefab automatic production system, preferably, still include rail transport car, rail transport car sets up to transporting the mould on the buffer memory station to the station of breaking a jam on. The roller way transport vehicle can be any mold which can receive the buffer storage station in the prior art and convey the mold to the unstacking station along the rail.

According to the automatic production system of the cement prefabricated member, preferably, the rail transport vehicle is a primary vehicle and a secondary vehicle, the primary vehicle and the secondary vehicle comprise a primary vehicle, a secondary vehicle and a primary vehicle rail, and the primary vehicle rail is connected with the cache station and the firewood pile station; female car sliding connection is on female car track, be equipped with sub car track on the female car, sub car track sets up with female car track is perpendicular, sub car sets up to can follow sub car track and slide to both sides. Preferably, the auxiliary car is provided with an auxiliary car driving device, the auxiliary car driving device is arranged to be capable of driving the auxiliary car to move along the auxiliary car track, the main car is provided with a main car driving device, and the main car driving device is arranged to be capable of driving the main car to move along the main car track. More preferably, a plurality of roller ways are arranged on the sub-vehicle, and the roller ways are perpendicular to the sub-vehicle track.

According to cement prefab automatic production system, preferably, the station of vibrating includes once vibrates the station and the secondary station of vibrating, once be equipped with the device of vibrating on the station of vibrating, be equipped with the secondary device of vibrating on the secondary station of vibrating.

The utility model has the advantages that:

the utility model discloses a cement prefab automatic production system can realize the automation of small-size cement prefab production, improves production efficiency, reduces intensity of labour.

Drawings

Fig. 1 is the structural schematic diagram of the automatic production system for cement prefabricated members of the present invention.

Fig. 2 is the structural schematic diagram of the primary and secondary vehicles of the automatic production system for cement prefabricated members of the utility model.

Fig. 3 is the structural schematic diagram of the mother vehicle of the automatic production system for cement prefabricated members of the present invention.

Fig. 4 is a schematic structural diagram of a sub-vehicle of the automatic production system for cement prefabricated members of the present invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

Examples

As shown in fig. 1-4, the automatic production system for cement prefabricated members of the present invention comprises a steam curing room 8 and a roller way transportation device, wherein the roller way transportation device is arranged around the steam curing room 8; the concrete structure is as follows:

a release agent spraying station 1, a material distributing station 2, a vibrating station 3 and a stacking station 4 are sequentially arranged on the roller way conveying device; an automatic demolding agent spraying device is arranged on the demolding agent spraying station 1; an automatic material distributing machine is arranged on the material distributing station 2; a vibrating device is arranged on the vibrating station 3; an automatic stacker crane is arranged on the stacking station 4; a buffer storage station 5 is arranged at the downstream of the stacking station 4;

the roller way conveying device is also sequentially provided with a destacking station 9 and a demolding station 10; an automatic unstacker is arranged on the unstacking station 9, and an automatic demoulding device is arranged on the demoulding station 10; the outlet of the demolding station 10 comprises a product outlet and a mold outlet, the mold outlet is connected with a mold reversing station 11, and the mold reversing station 11 is connected with a mold release agent spraying station 1;

the conveying trolley can convey the moulds on the stacking station 4 into the steam curing room 8 or convey the moulds in the steam curing room 8 onto the unstacking station 9;

the primary and secondary vehicles 7 comprise primary and secondary vehicles 73, primary vehicles 71 and primary vehicle tracks 72, two ends of the primary vehicle tracks 72 are connected with the buffer station 5 and the unstacking station 9, the primary vehicles 71 are connected onto the primary vehicle tracks 72 in a sliding mode, each primary vehicle 71 comprises a primary vehicle frame 711, each primary vehicle frame is further provided with a primary vehicle motor 714 and a primary vehicle walking roller 713, each primary vehicle motor 714 is connected with each primary vehicle walking roller 713 so as to drive each primary vehicle walking roller 713 to move on each primary vehicle track 72, each primary vehicle frame 711 of each primary vehicle 71 is further provided with a primary vehicle track 712, and each primary vehicle track 712 is perpendicular to each primary vehicle track 72; the sub-vehicle 73 comprises a sub-vehicle frame 731, a sub-vehicle motor 733 and sub-vehicle traveling rollers 732 are arranged on the sub-vehicle frame 731, the sub-vehicle motor 733 is connected with the sub-vehicle traveling rollers 732 and drives the sub-vehicle traveling rollers 732 to move on the sub-vehicle track 712, and the sub-vehicle 73 can slide to two sides of the main vehicle track 72 along the sub-vehicle track 712; the sub-vehicle 73 is provided with a plurality of roller ways 734, and the roller ways 734 are perpendicular to the sub-vehicle track 712.

The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Claims

1. The automatic production system for the cement prefabricated members is characterized by comprising a steam curing room and a roller way conveying device, wherein the roller way conveying device is arranged around the steam curing room; wherein the content of the first and second substances,

the roller way conveying device is sequentially provided with a release agent spraying station, a distributing station, a vibrating station and a stacking station, wherein the release agent spraying station is provided with an automatic release agent spraying device, the distributing station is provided with an automatic distributing machine, the vibrating station is provided with a vibrating device, and the stacking station is provided with an automatic stacker crane;

an unstacking station and a demolding station are sequentially arranged on the roller way conveying device, an automatic unstacking machine is arranged on the unstacking station, and an automatic demolding device is arranged on the demolding station of the unstacking station;

still include the travelling bogie, the travelling bogie can transport the mould on the pile up neatly station to evaporate and nourish the room in or will evaporate the mould transport of curing the room to the station of breaking a jam in.

2. The automatic production system for cement prefabricated parts according to claim 1, wherein the outlets of the demolding stations comprise a product outlet and a mold outlet, the mold outlet is connected with a mold reversing station, and the mold reversing station is connected with a mold release agent spraying station.

3. The automatic production system of cement prefabricated members according to claim 2, characterized by further comprising a buffer station, wherein the buffer station is arranged at the downstream of the palletizing station.

4. The automatic production system for cement prefabricated members as claimed in claim 3, wherein an outlet of the buffer storage station is connected with an inlet of the unstacking station.

5. The automatic production system of cement prefabricated members, according to claim 3, is characterized by further comprising a rail transport vehicle, wherein the rail transport vehicle is arranged to be capable of transporting the molds on the caching station to the unstacking station.

6. The automatic production system of cement prefabricated members, according to claim 5, characterized in that the rail transport vehicle is a primary and secondary vehicle, the primary and secondary vehicle comprises a primary vehicle, a secondary vehicle and a primary vehicle rail, and the primary vehicle rail is connected with the caching station and the unstacking station; female car sliding connection is on female car track, be equipped with sub car track on the female car, sub car track sets up with female car track is perpendicular, sub car sets up to can follow sub car track and slide to both sides.

7. An automatic production system for cement prefabricated members as claimed in any one of claims 1 to 5, wherein said vibrating station comprises a primary vibrating station and a secondary vibrating station, a primary vibrating device is provided on said primary vibrating station, and a secondary vibrating device is provided on said secondary vibrating station.