CN214238998U

CN214238998U - Energy-conserving masterbatch production facility

Info

Publication number: CN214238998U
Application number: CN202023194087.0U
Authority: CN
Inventors: 顾红宇
Original assignee: Jiangsu Haiyan New Material Co Ltd
Current assignee: Jiangsu Haiyan New Material Co Ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-09-21
Anticipated expiration: 2030-12-28

Abstract

The utility model discloses an energy-conserving masterbatch production facility relates to masterbatch production field, including mixing the storehouse, inside one side of mixing the storehouse is provided with first baffle, and one side of mixing the storehouse is connected with melting extrusion storehouse, and first aspiration pump is installed to one side of melting extrusion storehouse, and first heater and pay-off axle are installed respectively to the inside in melting extrusion storehouse, and inside one side in melting extrusion storehouse is provided with first ventilation pipe and rack respectively. The utility model discloses a first aspiration pump, top cap, first ventilation pipe, rack, activated carbon plate, electric putter, gag lever post, mount, limiting plate and threaded rod, reduce the emission of poison gas and pungent smell, when the masterbatch is at the melt extrusion during operation, in the first ventilation pipe of gas suction that first aspiration pump produced the melt work, prevent gas outgoing, gas gets into the rack through first ventilation pipe in, adsorb through activated carbon plate, extrude one side in storehouse from the melt and discharge, reduce the emission of poison gas and pungent smell.

Description

Energy-conserving masterbatch production facility

Technical Field

The utility model relates to a masterbatch production field specifically is an energy-conserving masterbatch production facility.

Background

The color master batch is a plastic colorant formed by well dispersing a pigment or an additive with a high proportion and thermoplastic resin, and with the development of the society, the demand of people for the color master batch is continuously improved, so that various high-temperature-resistant pigment color master batch production devices appear, and a feeding device, a mixing device, a melting extrusion device, a cooling water tank, a drying device and a granulating device are required for the color master batch production.

When present masterbatch production facility is extruding the melting of counterpoise master batch, most composition in the masterbatch can produce pungent smell and poison gas when melting, the staff is in abominable operational environment for a long time, can lead to the probability that the staff suffers from respiratory disease to increase, and present masterbatch production facility, it bloies to the masterbatch to adopt the fan mostly, not only air-dry efficiency is lower, and the fan is opened always, lead to the electric quantity extravagant too much, not enough energy-concerving and environment-protective.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to solve the problems of toxic gas, pungent gas and low air drying efficiency, energy saving and environmental protection caused by the melting of the color master batch, an energy-saving color master batch production device is provided.

In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving masterbatch production device comprises a mixing bin, wherein a first baffle is arranged on one side inside the mixing bin, one side of the mixing bin is connected with a melting extrusion bin, a first air pump is arranged on one side of the melting extrusion bin, a first heater and a feeding shaft are respectively arranged inside the melting extrusion bin, a first ventilation pipe and a placing frame are respectively arranged on one side inside the melting extrusion bin, an activated carbon plate is arranged inside the placing frame, a top cover is connected to the top of the placing frame, two fixing frames are connected to the top of the melting extrusion bin, threaded rods penetrate through the tops of the two fixing frames, one ends of the two threaded rods are connected with limiting plates, limiting rods penetrate through one sides of the two fixing frames, a cooling bin is connected to the bottom of the melting extrusion bin, and a drying bin is connected to one side of the cooling bin, second aspiration pump and second heater are installed respectively to inside one side in stoving storehouse, the input of second aspiration pump is connected with the air intake through the second vent pipe, the internally mounted of second vent pipe has temperature sensor, the internally mounted in stoving storehouse has two electric putter, two electric putter's output all is connected with the second baffle, the bottom in stoving storehouse is connected with the grain cutting storehouse, the opposite side in cooling storehouse is connected with defeated feed bin.

Preferably, a control panel is installed on one side of the mixing bin, and the mixing bin, the cooling bin, the grain cutting bin, the first air pump, the feeding shaft, the first heater, the second air pump, the temperature sensor, the electric push rod and the second heater are all electrically connected with the control panel.

Preferably, the number of the electric push rods is three, the first baffle is connected with the mixing bin in a sliding mode through one electric push rod, and the number of the second baffle is connected with the drying bin in a sliding mode through two electric push rods.

Preferably, the top of mixing bin is provided with the feed inlet, just one side of grain cutting bin is provided with the discharge gate.

Preferably, the limiting plate passes through threaded rod and mount threaded connection, just the gag lever post is dismantled with top cap and mount respectively and is connected, top cap and activated carbon plate are all dismantled with the rack and are connected.

Preferably, the rotating electrical machines are three and three, the rotating electrical machines are respectively installed and mixed in the bin, one side of the inside of the melting extrusion bin and the inside of the granulating bin, the stirrer is rotatably connected with the mixing bin through one rotating electrical machine, the feeding shaft is rotatably connected with the melting extrusion bin through one rotating electrical machine, and the granulating device is rotatably connected with the granulating bin through one rotating electrical machine.

Preferably, the bottom of grain cutting storehouse, cooling storehouse and defeated feed bin all is provided with the supporting legs, just the supporting legs is provided with four.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a first aspiration pump, the top cap, first ventilation pipe, the rack, activated carbon plate, electric putter, the gag lever post, the mount, limiting plate and threaded rod, reduce the emission of poison gas and pungent smell, when the masterbatch is in the melt extrusion during operation, first aspiration pump prevents gas outgoing in with the gaseous suction first ventilation pipe that the melt operation produced, gas gets into in the rack through first ventilation pipe, adsorb through activated carbon plate, discharge from one side of melt extrusion storehouse, reduce the emission of poison gas and pungent smell, adsorb full back at activated carbon plate, make the gag lever post can be taken out through rotatory threaded rod, after taking out the gag lever post, make top cap and activated carbon plate can be taken out, conveniently clear up activated carbon plate, adsorb through activated carbon plate, reduce the emission of poison gas and pungent smell;

2. the utility model discloses an air outlet, the second heater, temperature sensor and second aspiration pump play the effect that increases air-dry efficiency and energy-concerving and environment-protective to equipment, the second aspiration pump passes through in the air intake will dry the air suction second ventilation pipe in the storehouse, make and air-dry the air current in the storehouse and form the inner loop, the second heater heats the inner loop air current, it is dry to the color master batch to form the hot-blast, temperature sensor senses after the temperature reaches a definite value, through the second heater of control panel self-closing second aspiration pump, practice thrift the electric quantity, sense the temperature reduction back when temperature sensor, open second aspiration pump and second heater automatically through control panel, increase air-dry efficiency, simultaneously automatic opening is closed and is practiced thrift the electric quantity.

Drawings

FIG. 1 is a schematic view of the cross-sectional structure of the apparatus of the present invention;

FIG. 2 is a schematic view of the cross-sectional structure of the drying chamber of the present invention;

FIG. 3 is a schematic cross-sectional view of the melting and extruding chamber of the present invention;

fig. 4 is a schematic view of the side-cut structure of the fixing frame of the present invention.

In the figure: 1. a mixing bin; 2. a drying bin; 3. a melt extrusion chamber; 4. a material conveying bin; 5. a cooling bin; 6. a grain cutting bin; 7. a first air pump; 8. a first baffle plate; 9. a feed shaft; 10. a first heater; 11. a top cover; 12. a first vent pipe; 13. placing a rack; 14. an activated carbon plate; 15. an air inlet; 16. a second air pump; 17. a second vent pipe; 18. a temperature sensor; 19. a second baffle; 20. an electric push rod; 21. a limiting rod; 22. a fixed mount; 23. a limiting plate; 24. a threaded rod; 25. a second heater.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "disposed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention according to its overall structure.

Referring to fig. 1-4, an energy-saving masterbatch production apparatus includes a mixing bin 1, a drying bin 2, a melting extrusion bin 3, a material delivery bin 4, a cooling bin 5, a granulating bin 6, a first air pump 7, a first baffle 8, a feeding shaft 9, a first heater 10, a top cover 11, a first ventilation pipe 12, a placing frame 13, an activated carbon plate 14, an air inlet 15, a second air pump 16, a second ventilation pipe 17, a temperature sensor 18, a second baffle 19, an electric push rod 20, a limiting rod 21, a fixing frame 22, a limiting plate 23, a threaded rod 24 and a second heater 25, wherein the first baffle 8 is disposed on one side of the interior of the mixing bin 1, the melting extrusion bin 3 is connected to one side of the melting extrusion bin 3, the first air pump 7 is disposed on one side of the melting extrusion bin 3, the first heater 10 and the feeding shaft 9 are disposed in the melting extrusion bin 3, the first ventilation pipe 12 and the placing frame 13 are disposed on one side of the interior of the melting extrusion bin 3, an activated carbon plate 14 is arranged inside the placing frame 13, the top of the placing frame 13 is connected with a top cover 11, the top of the melting extrusion bin 3 is connected with two fixing frames 22, threaded rods 24 penetrate through the tops of the two fixing frames 22, one ends of the two threaded rods 24 are connected with limiting plates 23, one sides of the two fixing frames 22 are respectively penetrated with limiting rods 21, the bottom of the melting extrusion bin 3 is connected with a cooling bin 5, one side of the cooling bin 5 is connected with a conveying bin 4, one side of the cooling bin 5 is connected with a drying bin 2, one side inside the drying bin 2 is respectively provided with a second air suction pump 16 and a second heater 25, the input end of the second air suction pump 16 is connected with an air inlet 15 through a second vent pipe 17, a temperature sensor 18 is arranged inside the second vent pipe 17, two electric push rods 20 are arranged inside the drying bin 2, the output ends of the two electric push rods 20 are both connected with a second baffle plate 19, the bottom in stoving storehouse 2 is connected with grain cutting storehouse 6, and second aspiration pump 16 starts the back, through air intake 15 in will stoving storehouse 2 air suction second ventilation pipe 17 in, the air current that makes in air-drying the storehouse forms the inner loop, and second heater 25 heats the inner loop air current, and the formation heat air current is dried to the look master batch, and temperature sensor senses the temperature and reaches a definite value after, through control panel self-closing second aspiration pump 16's second heater 25, practices thrift the electric quantity.

Please refer to fig. 1-3, a control panel is installed at one side of the mixing bin 1, the cooling bin 5, the granulating bin 6, the first air pump 7, the feeding shaft 9, the first heater 10, the second air pump 16, the temperature sensor 18, the electric push rod 20 and the second heater 25 are all electrically connected with the control panel, and a worker opens or closes the mixing bin 1, the cooling bin 5, the granulating bin 6, the first air pump 7, the feeding shaft 9, the first heater 10, the second air pump 16, the temperature sensor 18, the electric push rod 20 and the second heater 25 through the control panel.

Please refer to fig. 1-2, the number of the electric push rods 20 is three, the first baffle 8 is connected with the mixing bin 1 through one electric push rod 20 in a sliding manner, the two second baffles 19 are connected with the drying bin 2 through two electric push rods 20 in a sliding manner, the output end pulls back the first baffle 8 after the electric push rod 20 is started, so that the mixed color master batch enters the melting and extruding bin 3, and the second electric push rod 20 pulls back the second baffle 19 after the drying is finished, so that the color master batch enters the cutting bin 6.

Please refer to fig. 1, a feeding hole is formed at the top of the mixing bin 1, a discharging hole is formed at one side of the granulating bin 6, the color master batches are fed through the feeding hole by a worker, and the color master batches are discharged by the worker through opening the discharging hole after the work is finished.

Please refer to fig. 1, 3 and 4, the limiting plate 23 is connected with the fixing frame 22 through a threaded rod 24, the limiting rod 21 is respectively connected with the top cover 11 and the fixing frame 22 in a detachable manner, the top cover 11 and the activated carbon plate 14 are both connected with the placing frame 13 in a detachable manner, after the activated carbon plate 14 is fully adsorbed, a worker takes out the limiting rod 21 through rotating the threaded rod 24, after taking out the limiting rod 21, the user takes out the top cover 11 and the activated carbon plate 14, cleans the activated carbon plate 14, then puts back the top cover 11 and the activated carbon plate 14 again, fixes the top cover 11 in the melting extrusion bin 3 through the limiting rod 21, and then rotates the threaded rod 24 to fix the limiting rod 21 by the limiting plate 23.

Please refer to fig. 1, three rotating motors are provided, and the three rotating motors are respectively installed inside the mixing bin 1, one side inside the melt extrusion bin 3 and inside the pellet cutting bin 6, the stirrer is rotatably connected with the mixing bin 1 through a rotating motor, the feeding shaft 9 is rotatably connected with the melt extrusion bin 3 through a rotating motor, the pellet cutting device is rotatably connected with the pellet cutting bin 6 through a rotating motor, after the mixing bin 1 is started, the stirrer is driven by the rotating motor to rotate to stir and mix the color master batches, the first heater 10 is started to melt the color master batches, then the feeding shaft 9 is driven by the rotating motor to rotate to feed the color master batches into the pellet conveying bin 4, so that the color master batches enter the pellet cutting bin 6, and after the pellet cutting bin 6 is started, the color master batches are cut and granulated through the rotating motor driven by the pellet cutting device.

Please refer to fig. 1, the bottom of the granulating bin 6, the cooling bin 5 and the conveying bin 4 are all provided with four supporting legs, and the equipment is placed on the ground through the four supporting legs.

The working principle is as follows: firstly, a worker inputs color master batches through a feeding hole, then the mixing bin 1, the cooling bin 5, the granulating bin 6, the first air pump 7, the feeding shaft 9, the first heater 10, the second air pump 16, the temperature sensor 18, the electric push rod 20 and the second heater 25 are automatically opened through a control panel, after the mixing bin 1 is started, the stirrer is driven by a rotary motor to rotate to stir and mix the color master batches, after the electric push rod 20 is started, the output end pulls back the first baffle plate 8, so that the mixed color master batches enter the melting extrusion bin 3, the first heater 10 melts the color master batches after being started, then the feeding shaft 9 is driven by the rotary motor to rotate to send the color master batches into the feeding bin 4, when the color master batches are in the melting extrusion work, the first air pump 7 pumps gas generated in the melting work into the first vent pipe 12, and the gas enters the placing rack 13 through the first vent pipe 12, the color masterbatch is adsorbed by the activated carbon plate 14 and discharged from one side of the melting extrusion bin 3, the emission of toxic gas and pungent smell is reduced, after the activated carbon plate 14 is fully adsorbed, a worker takes out the limiting rod 21 through the rotary threaded rod 24, after taking out the limiting rod 21, the user takes out the top cover 11 and the activated carbon plate 14 and cleans the activated carbon plate 14, then the worker puts back the top cover 11 and the activated carbon plate 14 again, fixes the top cover 11 in the melting extrusion bin 3 through the limiting rod 21, then rotates the threaded rod 24 to enable the limiting rod 21 to be fixed by the limiting plate 23, the color masterbatch enters the cooling bin 5 through the material conveying bin 4, the color masterbatch is cooled and shaped after the cooling bin 5 is started, the cooled color masterbatch enters the drying bin 2, after the second air pump 16 is started, air in the drying bin 2 is pumped into the second ventilation pipe 17 through the air inlet 15, and air flow in the air drying bin forms internal circulation, second heater 25 heats the inner loop air current, it dries to form hot air current to the look master batch, temperature sensor 18 senses the temperature and reaches a definite value after, second heater 25 through control panel self-closing second aspiration pump 16, the electric quantity is saved, after temperature sensor 18 senses the temperature and reduces, automatically, open second aspiration pump 16 and second heater 25 through control panel, second electric putter 20 pulls back second baffle 19 after the stoving end, make the master batch get into in the cutting storehouse 6, cut the grain to the look master batch after cutting storehouse 6 starts, the staff is through opening the ejection of compact of discharge gate to the look master batch ejection of compact after the work ends.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an energy-conserving masterbatch production facility, includes mixed storehouse (1), its characterized in that: a first baffle (8) is arranged on one side inside the mixing bin (1), a melting extrusion bin (3) is connected to one side of the mixing bin (1), a first air pump (7) is installed on one side of the melting extrusion bin (3), a first heater (10) and a feeding shaft (9) are installed inside the melting extrusion bin (3) respectively, a first ventilation pipe (12) and a placing frame (13) are arranged on one side inside the melting extrusion bin (3) respectively, an activated carbon plate (14) is installed inside the placing frame (13), a top cover (11) is connected to the top of the placing frame (13), two fixing frames (22) are connected to the top of the melting extrusion bin (3), threaded rods (24) penetrate through the tops of the two fixing frames (22), and a limiting plate (23) is connected to one end of the two threaded rods (24), a limiting rod (21) penetrates through one side of each of the two fixing frames (22), the bottom of the melting extrusion bin (3) is connected with a cooling bin (5), one side of the cooling bin (5) is connected with a drying bin (2), one side of the interior of the drying bin (2) is respectively provided with a second air pump (16) and a second heater (25), the input end of the second air pump (16) is connected with an air inlet (15) through a second vent pipe (17), a temperature sensor (18) is arranged in the second ventilation pipe (17), two electric push rods (20) are arranged in the drying bin (2), the output ends of the two electric push rods (20) are connected with a second baffle plate (19), the bottom of the drying bin (2) is connected with a grain cutting bin (6), and the other side of the cooling bin (5) is connected with a conveying bin (4).

2. The energy-saving masterbatch production equipment according to claim 1, wherein: control panel is installed to one side of mixing storehouse (1), just mix storehouse (1), cooling storehouse (5), grain cutting storehouse (6), first aspiration pump (7), pay-off axle (9), first heater (10), second aspiration pump (16), temperature sensor (18), electric putter (20) and second heater (25) all with control panel electric connection.

3. The energy-saving masterbatch production equipment according to claim 1, wherein: the electric push rods (20) are arranged in a three-way mode, the first baffle (8) is connected with the mixing bin (1) in a sliding mode through one electric push rod (20), and the second baffle (19) is connected with the drying bin (2) in a sliding mode through the two electric push rods (20) respectively.

4. The energy-saving masterbatch production equipment according to claim 1, wherein: the top of the mixing bin (1) is provided with a feeding hole, and one side of the granulating bin (6) is provided with a discharging hole.

5. The energy-saving masterbatch production equipment according to claim 1, wherein: the limiting plate (23) is in threaded connection with the fixing frame (22) through a threaded rod (24), the limiting rod (21) is respectively connected with the top cover (11) and the fixing frame (22) in a detachable mode, and the top cover (11) and the activated carbon plate (14) are both connected with the placing frame (13) in a detachable mode.

6. The energy-saving masterbatch production equipment according to claim 1, wherein: the rotary motor is installed in the inside of mixing bin (1), the one end of pay-off axle (9) and the inside of cutting grain storehouse (6), just the inside rotary motor output in mixing bin (1) is connected with the agitator, the inside rotary motor output in cutting grain storehouse (6) is connected with cuts the grain ware.

7. The energy-saving masterbatch production equipment according to claim 1, wherein: the bottom of the grain cutting bin (6), the bottom of the cooling bin (5) and the bottom of the grain conveying bin (4) are provided with four supporting legs.