CN214234047U - Energy-saving chemical industry reation kettle - Google Patents
Energy-saving chemical industry reation kettle Download PDFInfo
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- CN214234047U CN214234047U CN202023292820.2U CN202023292820U CN214234047U CN 214234047 U CN214234047 U CN 214234047U CN 202023292820 U CN202023292820 U CN 202023292820U CN 214234047 U CN214234047 U CN 214234047U
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Abstract
The utility model discloses an energy-saving chemical industry reation kettle belongs to reation kettle technical field. The reaction kettle comprises a reaction kettle body, a reaction zone and a feeding zone, wherein the reaction kettle body is divided into the feeding zone and the reaction zone; the reaction zone is provided with a stirring device which comprises a first motor, a stirring shaft and a stirring blade; the first motor is arranged below the reaction kettle body, a stirring shaft is connected above the first motor, and stirring blades are arranged on the stirring shaft; the feeding area is provided with a raw material dispersing device which comprises a second motor, a connecting shaft, a rotating wheel and a guide plate; the second motor is arranged on the outer side wall of the reaction kettle body, the connecting shaft is connected in front of the second motor, the connecting shaft penetrates through the inside of the rotating wheel, the other end of the penetrating rear connecting shaft is arranged on the inner side wall of the reaction kettle, and the surface of the rotating wheel is provided with a guide plate at an equal angle. The reaction raw materials pass through the feeding area and are fully dispersed after passing through the guide plate, so that the phenomena that the raw materials are not beneficial to chemical reaction, such as coalescence, agglomeration and the like, are effectively prevented; the comprehensive use of the feeding area and the reaction area improves the reaction efficiency and saves energy.
Description
Technical Field
The utility model belongs to the technical field of reation kettle, concretely relates to energy-saving chemical industry reation kettle.
Background
The reaction kettle is used for realizing the heating, evaporation, cooling and low-height mixing functions required by the process, and has wide application in the fields of chemical industry and the like. When the existing reaction kettle for chemical raw material production is used, a general reactant is added into the reaction kettle at one time and cannot be uniformly put in the reaction kettle, the reactant can be deposited and coalesced, and particularly when multiple raw materials are reacted and mixed, the phenomenon is more obvious, different chemical raw materials are stacked together, so that the stirring effect is poor, the production quality of chemical products is influenced, and resources are wasted. On the other hand, stirring mixing effect is relatively poor among the current reation kettle reaction process, has certain residue on the reation kettle inside wall, and both difficult washing can cause the waste again.
Disclosure of Invention
Aiming at the problems in the prior art, the technical problem to be solved by the utility model is to provide an energy-saving chemical reaction kettle, when the reaction kettle is used, reaction raw materials enter the reaction kettle body through a feed inlet to carry out chemical reaction, the reaction raw materials pass through a feed area in the feeding process, the materials are fully dispersed after passing through a guide plate, and the phenomena that the chemical reaction is not facilitated, such as coalescence, agglomeration and the like of the raw materials, are effectively prevented; the comprehensive use of the feeding area and the reaction area improves the reaction efficiency and saves energy.
In order to solve the above problem, the utility model adopts the following technical scheme:
an energy-saving chemical reaction kettle comprises a reaction kettle body, a reaction kettle body and a reaction kettle, wherein the reaction kettle body is divided into a feeding area and a reaction area; the top of the reaction kettle body is provided with a feeding hole, and the bottom of the reaction kettle body is provided with a discharging hole;
the reaction zone is provided with a stirring device, and the stirring device comprises a first motor, a stirring shaft and stirring blades; the first motor is arranged below the reaction kettle body, a stirring shaft is connected above the first motor through a coupler, stirring blades are arranged on the stirring shaft, and the stirring shaft and the stirring blades are arranged vertically;
the feeding area is provided with a raw material dispersing device, and the raw material dispersing device comprises a second motor, a connecting shaft, a rotating wheel and a guide plate; the second motor is arranged on the outer side wall of the reaction kettle body, the connecting shaft is connected in front of the second motor and penetrates through the inside of the rotating wheel, the other end penetrating through the rear connecting shaft is arranged on the inner side wall of the reaction kettle, the rotating wheel and the connecting shaft form a rotating structure, and a guide plate is fixedly arranged on the surface of the rotating wheel at an equal angle.
Energy-saving chemical industry reation kettle, stirring vane's quantity has 1 at least, has evenly seted up the vortex hole on the stirring vane, and a plurality of stirring vane work jointly, and the vortex is carried out to the reactant to the vortex hole, improves stirring effect.
Energy-saving chemical industry reation kettle, the lower extreme of (mixing) shaft is rotated and has been cup jointed the sleeve, and telescopic both ends pass through the inside wall fixed connection that dead lever and reation kettle body are relative, guarantees that the (mixing) shaft stirring is more stable, and stirring effect is more.
The energy-saving chemical reaction kettle is characterized in that the upper part and the lower part of the stirring shaft are respectively provided with a horizontal connecting rod, the connecting rods on the same side of the stirring shaft are connected through a scraper, the stirring shaft rotates to drive the stirring blades to rotate so as to enable materials to be in mixed contact, the reaction process is quicker and more complete, and a certain energy-saving effect is achieved; the scraper can prevent the material from sticking to the wall.
Energy-saving chemical industry reation kettle, it is equipped with one deck insulating casing to surround on the lateral wall of reation kettle body, form the cavity between the lateral wall of insulating casing and reation kettle body, be equipped with electric heating wire in the cavity, electric heating wire is connected with external power source, provides certain geothermal energy for the ground reaction in the reation kettle, with higher speed or begin to provide the energy for reacting.
Energy-saving chemical industry reation kettle, the lateral surface in the insulating outside is equipped with one deck rock wool heat preservation.
Has the advantages that: compared with the prior art, the beneficial effects of the utility model are that:
(1) when the reaction kettle is used, reaction raw materials enter the reaction kettle body through the feed inlet to carry out chemical reaction, firstly pass through the feed area in the feeding process, the second motor is turned on while feeding, the second motor drives the rotating shaft and the rotating wheel to rotate, so that the guide plate is driven to rotate, the materials are fully dispersed after passing through the guide plate, and the phenomena that the raw materials are not beneficial to chemical reaction, such as coalescence, caking and the like are effectively prevented; the stirring device in the reaction zone can fully mix and stir the reaction system in the reaction process, so that reactants are uniformly mixed, and all parts are uniformly heated; the comprehensive use of the feeding area and the reaction area improves the reaction efficiency and saves energy.
(2) The utility model discloses an evenly seted up the vortex hole on the stirring vane, a plurality of stirring vane work jointly, the vortex hole carries out the vortex to the reactant, improves stirring effect. The sleeve has been cup jointed in the lower extreme rotation of (mixing) shaft, and telescopic both ends pass through the inside wall fixed connection that dead lever and reation kettle body are relative, guarantee that the (mixing) shaft stirring is more stable, and stirring effect is more. The upper part and the lower part of the stirring shaft are respectively provided with a horizontal connecting rod, the connecting rods on the same side of the stirring shaft are connected through a scraper, the stirring shaft rotates to drive the stirring blades to rotate so as to enable the materials to be in mixed contact, the reaction process is quicker and more complete, and a certain energy-saving effect is achieved; the scraper can prevent the material from sticking to the wall.
Drawings
FIG. 1 is a front view of an energy-saving chemical reaction kettle;
figure 2 is a side view of the feed zone configuration.
Detailed Description
The present invention will be further described with reference to the following specific embodiments.
Example 1
An energy-saving chemical reaction kettle comprises a reaction kettle body 1, which is divided into a feeding area and a reaction area, wherein the feeding area is arranged above the reaction area; the top of the reaction kettle body 1 is provided with a feed inlet 3, and the bottom is provided with a discharge outlet; reaction raw materials carries out chemical reaction in getting into reation kettle body 1 via feed inlet 3, passes through the feeding district earlier at the feeding in-process, carries out abundant dispersion to the raw materials, effectively prevents that phenomenon that coalescence, caking etc. are unfavorable for chemical reaction from appearing in the raw materials, improves reaction efficiency, the energy saving.
Wherein, be equipped with agitating unit in the reaction zone of below, agitating unit can carry out the intensive mixing stirring to the reaction system in the reaction process, makes reactant misce bene, and each part is heated evenly. The stirring device comprises a first motor 7, a stirring shaft and stirring blades 6; the first motor 7 is arranged below the reaction kettle body 1, a stirring shaft is connected above the first motor 7 through a coupler, stirring blades 6 are arranged on the stirring shaft, and the stirring shaft is perpendicular to the stirring blades 6;
the feeding area is provided with a raw material dispersing device, and the raw material dispersing device comprises a second motor 8, a connecting shaft 9, a rotating wheel 10 and a guide plate 2; the second motor 8 is arranged on the outer side wall of the reaction kettle body 1, a connecting shaft 9 is connected in front of the second motor 8, the connecting shaft 9 penetrates through the inside of the rotating wheel 10, the other end penetrating through the rear connecting shaft is arranged on the inner side wall of the reaction kettle, the rotating wheel 10 and the connecting shaft 9 form a rotating structure, and the surface of the rotating wheel 10 is fixedly provided with a guide plate 2 at an equal angle; open second motor 8 when the feeding, second motor 8 drives pivot and runner 10 and rotates to drive guide plate 2 and rotate, the material carries out the intensive dispersion after guide plate 2.
Example 2
An energy-saving chemical reaction kettle comprises a reaction kettle body 1, which is divided into a feeding area and a reaction area, wherein the feeding area is arranged above the reaction area; the top of the reaction kettle body 1 is provided with a feed inlet 3, and the bottom is provided with a discharge outlet; reaction raw materials carries out chemical reaction in getting into reation kettle body 1 via feed inlet 3, passes through the feeding district earlier at the feeding in-process, carries out abundant dispersion to the raw materials, effectively prevents that phenomenon that coalescence, caking etc. are unfavorable for chemical reaction from appearing in the raw materials, improves reaction efficiency, the energy saving. The lateral wall of reation kettle body 1 is gone up the winding and is equipped with one deck insulating casing, forms the cavity between insulating casing and reation kettle body 1's the lateral wall, is equipped with electric heating wire in the cavity, and electric heating wire is connected with external power source, for ground reaction provides certain geothermal energy in the reation kettle, with higher speed or for the ground begins to provide the energy with reacting, the lateral surface in the insulating outside is equipped with one deck rock wool heat preservation.
The reaction zone is provided with a stirring device which can fully mix and stir the reaction system in the reaction process, so that reactants are uniformly mixed, and all parts are uniformly heated. The stirring device comprises a first motor 7, a stirring shaft and stirring blades 6; the first motor 7 is arranged below the reaction kettle body 1, a stirring shaft is connected above the first motor 7 through a coupler, stirring blades 6 are arranged on the stirring shaft, and the stirring shaft is perpendicular to the stirring blades 6; stirring vane 6's quantity has 1 at least, has evenly seted up the vortex hole on the stirring vane, and 6 joint work of a plurality of stirring vane, vortex hole carry out the vortex to the reactant, improve stirring effect. The sleeve has been cup jointed in the lower extreme rotation of (mixing) shaft, and telescopic both ends pass through the inside wall fixed connection that dead lever and reation kettle body 1 are relative, guarantee that the (mixing) shaft stirring is more stable, and stirring effect is more. The upper part and the lower part of the stirring shaft are respectively provided with a horizontal connecting rod 4, the connecting rods on the same side of the stirring shaft are connected through a scraper 5, the stirring shaft rotates to drive the stirring blades 6 to rotate so as to enable materials to be in mixed contact, the reaction process is quicker and more complete, and a certain energy-saving effect is achieved; the scraper can prevent the material from sticking to the wall.
The feeding area is provided with a raw material dispersing device, and the raw material dispersing device comprises a second motor 8, a connecting shaft 9, a rotating wheel 10 and a guide plate 2; the second motor 8 is arranged on the outer side wall of the reaction kettle body 1, a connecting shaft 9 is connected in front of the second motor 8, the connecting shaft 9 penetrates through the inside of the rotating wheel 10, the other end penetrating through the rear connecting shaft is arranged on the inner side wall of the reaction kettle, the rotating wheel 10 and the connecting shaft 9 form a rotating structure, and the surface of the rotating wheel 10 is fixedly provided with a guide plate 2 at an equal angle; open second motor 8 when the feeding, second motor 8 drives pivot and runner 10 and rotates to drive guide plate 2 and rotate, the material carries out the intensive dispersion after guide plate 2.
Example 3
An energy-saving chemical reaction kettle comprises a reaction kettle body 1, which is divided into a feeding area and a reaction area, wherein the feeding area is arranged above the reaction area; the top of the reaction kettle body 1 is provided with a feed inlet 3, and the bottom is provided with a discharge outlet; reaction raw materials carries out chemical reaction in getting into reation kettle body 1 via feed inlet 3, passes through the feeding district earlier at the feeding in-process, carries out abundant dispersion to the raw materials, effectively prevents that phenomenon that coalescence, caking etc. are unfavorable for chemical reaction from appearing in the raw materials, improves reaction efficiency, the energy saving.
The reaction zone is provided with a stirring device which can fully mix and stir the reaction system in the reaction process, so that reactants are uniformly mixed, and all parts are uniformly heated. The stirring device comprises a first motor 7, a stirring shaft and stirring blades 6; the first motor 7 is arranged below the reaction kettle body 1, a stirring shaft is connected above the first motor 7 through a coupler, stirring blades 6 are arranged on the stirring shaft, and the stirring shaft is perpendicular to the stirring blades 6; stirring vane 6's quantity has 1 at least, has evenly seted up the vortex hole on the stirring vane, and 6 joint work of a plurality of stirring vane, vortex hole carry out the vortex to the reactant, improve stirring effect. The sleeve has been cup jointed in the lower extreme rotation of (mixing) shaft, and telescopic both ends pass through the inside wall fixed connection that dead lever and reation kettle body 1 are relative, guarantee that the (mixing) shaft stirring is more stable, and stirring effect is more. The upper part and the lower part of the stirring shaft are respectively provided with a horizontal connecting rod 4, the connecting rods on the same side of the stirring shaft are connected through a scraper 5, the stirring shaft rotates to drive the stirring blades 6 to rotate so as to enable materials to be in mixed contact, the reaction process is quicker and more complete, and a certain energy-saving effect is achieved; the scraper can prevent the material from sticking to the wall.
The feeding area is provided with a raw material dispersing device, and the raw material dispersing device comprises a second motor 8, a connecting shaft 9, a rotating wheel 10 and a guide plate 2; the second motor 8 is arranged on the outer side wall of the reaction kettle body 1, a connecting shaft 9 is connected in front of the second motor 8, the connecting shaft 9 penetrates through the inside of the rotating wheel 10, the other end penetrating through the rear connecting shaft is arranged on the inner side wall of the reaction kettle, the rotating wheel 10 and the connecting shaft 9 form a rotating structure, and the surface of the rotating wheel 10 is fixedly provided with a guide plate 2 at an equal angle; open second motor 8 when the feeding, second motor 8 drives pivot and runner 10 and rotates to drive guide plate 2 and rotate, the material carries out the intensive dispersion after guide plate 2.
Claims (6)
1. An energy-saving chemical reaction kettle is characterized by comprising a reaction kettle body (1) which is divided into a feeding area and a reaction area, wherein the feeding area is arranged above the reaction area; the top of the reaction kettle body (1) is provided with a feeding hole (3), and the bottom of the reaction kettle body is provided with a discharging hole;
the reaction zone is provided with a stirring device, and the stirring device comprises a first motor (7), a stirring shaft and stirring blades (6); the first motor (7) is arranged below the reaction kettle body (1), a stirring shaft is connected above the first motor (7) through a coupler, stirring blades (6) are arranged on the stirring shaft, and the stirring shaft is perpendicular to the stirring blades (6);
the feeding area is provided with a raw material dispersing device, and the raw material dispersing device comprises a second motor (8), a connecting shaft (9), a rotating wheel (10) and a guide plate (2); on reation kettle body (1) lateral wall was located in second motor (8), and the place ahead of second motor (8) is connected with connecting axle (9) to connecting axle (9) run through from the inside of runner (10), the other end that runs through the back connecting axle is located on the reation kettle inside wall, and runner (10) and connecting axle (9) constitute revolution mechanic, and the fixed guide plate (2) that are equipped with of angle such as the surface of runner (10).
2. The energy-saving chemical reaction kettle according to claim 1, wherein the number of the stirring blades (6) is at least 1, and the stirring blades are uniformly provided with turbulent flow holes.
3. The energy-saving chemical reaction kettle according to claim 1, wherein the lower end of the stirring shaft is rotatably sleeved with a sleeve, and two ends of the sleeve are fixedly connected with the inner side wall of the reaction kettle body (1) opposite to the sleeve through fixing rods.
4. The energy-saving chemical reaction kettle according to claim 1, wherein the upper part and the lower part of the stirring shaft are respectively provided with a horizontal connecting rod (4), and the connecting rods on the same side of the stirring shaft are connected through a scraper (5).
5. The energy-saving chemical reaction kettle according to claim 1, wherein a layer of insulating shell surrounds the outer side wall of the reaction kettle body (1), a cavity is formed between the insulating shell and the outer side wall of the reaction kettle body (1), an electric heating wire is arranged in the cavity and connected with an external power supply, and the electric heating wire provides a certain amount of geothermal energy for the internal reaction of the reaction kettle, accelerates the internal reaction or starts to provide energy for the internal reaction.
6. The energy-saving chemical reaction kettle according to claim 5, wherein a rock wool insulating layer is arranged on the outer side surface of the insulating outer side.
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CN202023292820.2U CN214234047U (en) | 2020-12-30 | 2020-12-30 | Energy-saving chemical industry reation kettle |
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CN202023292820.2U CN214234047U (en) | 2020-12-30 | 2020-12-30 | Energy-saving chemical industry reation kettle |
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