CN214185790U - Shear wall welding device - Google Patents

Abstract

The utility model provides a shear force wall welding set. The shear wall welding device comprises a main body, a driving module, a welding module and a guide module; the driving module is arranged on the main body and used for driving the main body to move; the welding module comprises a welding gun, and the welding gun is connected to the main body; the guide module is also installed on the main part, and the guide module includes the guide, and the guide is located the lateral part of main part, and the guide can support with the interior baffle and hold, and the guide can adsorb on the wall of interior baffle. The utility model provides a shear force wall welding set, difficult skew when the main part removes, welding efficiency is high, and it is effectual to weld.

Description

Shear wall welding device

Technical Field

The utility model belongs to the technical field of the building technique and specifically relates to a shear force wall welding set is related to.

Background

A double-layer steel plate shear wall is a lateral force resistant component which is applied more in the current building engineering. The double-layer steel plate shear wall mainly comprises two panels and a plurality of inner partition plates located between the panels, in the process of welding the double-layer steel plate shear wall, a welding device can be selected to be placed in a space between the adjacent inner partition plates, then the welding device is moved, and the joints of the inner partition plates and the panels are welded. However, the welding device often deviates during the moving process, so that the welding head cannot be aligned with the position to be welded, and the welding effect and the welding efficiency are affected.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a shear force wall welding set is difficult for the skew when removing in welding process, and it is effectual to weld, and welding efficiency is high.

An embodiment of the utility model provides a shear force wall welding set, include: a main body; the driving module is arranged on the main body and used for driving the main body to move; the welding module comprises a welding gun, the welding gun is connected to the main body, and the welding gun is used for welding the inner partition plate and the panel; the guide module is installed on the main body and comprises a guide piece, the guide piece is located on the side portion of the main body, and the guide piece can be adsorbed on the wall surface of the inner partition plate.

The utility model discloses shear force wall welding set has following beneficial effect at least: the main body drives the welding gun to move together to weld the shear wall, and when the main body moves, the main body can be prevented from being far away from or close to the inner partition plate due to the adsorption effect between the guide piece and the inner partition plate; therefore, the main body is not easy to deviate in the moving process, the distance between the welding gun arranged on the main body and the position to be welded is stable, and the welding efficiency is improved and the welding effect is improved.

According to the utility model discloses a shear force wall welding set of other embodiments, the guide can with the mutual magnetism of inner baffle is inhaled.

According to the utility model discloses a shear force wall welding set of other embodiments, the guide is equipped with a plurality ofly, and is a plurality of the guide sets up the homonymy of main part.

According to the utility model discloses a shear force wall welding set of other embodiments, the direction module still includes first regulating part and second regulating part, first regulating part with the main part is connected, the tip of second regulating part with the guide is connected, the second regulating part is provided with the passageway, movably the setting of first regulating part is in the passageway, first regulating part can be in relative in the passageway the second regulating part removes, in order to change the guide with distance between the main part.

According to the utility model discloses a shear force wall welding set of other embodiments, first regulating part is including adjusting the head, it is located to adjust the head first regulating part is kept away from the one end of main part, the second regulating part is located adjust the head with between the main part, adjust the head can with the common centre gripping of main part the second regulating part is with fixed the second regulating part.

According to the utility model discloses a shear force wall welding set of other embodiments, first regulating part is equipped with a plurality ofly.

According to the utility model discloses a shear force wall welding set of other embodiments, first regulating part is threaded fastener, first regulating part with main part threaded connection.

According to the utility model discloses a shear force wall welding set of other embodiments still includes fixed subassembly, fixed subassembly includes first holder and second holder, first holder with the main part is connected, first holder with the second holder is connected, welder can stretch into first holder with between the second holder, first holder with the second holder can the centre gripping welder.

According to the utility model discloses a shear force wall welding set of other embodiments, fixed subassembly still includes the third regulating part, first holder is equipped with first end and second end, the second holder is equipped with third end and fourth end, the first end with the third end rotates to be connected, the second end with the fourth end all with the third regulating part is connected, the third regulating part can change the second end with distance between the fourth end.

According to the utility model discloses a shear force wall welding set of other embodiments still includes control module, control module is used for control drive module's function, drive module with control module electricity is connected, control module with main part alternate segregation.

Drawings

FIG. 1 is an overall schematic view of a shear wall;

FIG. 2 is a schematic view of the shear wall of FIG. 1 with the upper panel removed;

FIG. 3 is a general schematic view of a shear wall welding apparatus in some embodiments;

FIG. 4 is a partial schematic view of a shear wall welding apparatus;

FIG. 5 is a schematic view of a retaining assembly in some embodiments;

fig. 6 is a schematic view of the operation of the shear wall welding apparatus.

Detailed Description

The conception and the resulting technical effects of the present invention will be described clearly and completely with reference to the following embodiments, so that the objects, features and effects of the present invention can be fully understood. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention.

In the description of the embodiments of the present invention, if an orientation description is referred to, for example, the directions or positional relationships indicated by "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, only for convenience of description and simplification of description, but not for indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

In the description of the embodiments of the present invention, if a feature is referred to as being "disposed", "fixed", "connected", or "mounted" on another feature, it can be directly disposed, fixed, or connected to the other feature or indirectly disposed, fixed, connected, or mounted on the other feature. In the description of the embodiments of the present invention, if "a plurality" is referred to, it means two or more. If reference is made to "first" or "second", this should be understood to distinguish between features and not to indicate or imply relative importance or to implicitly indicate the number of indicated features or to implicitly indicate the precedence of the indicated features.

The structure of the shear wall to be welded by the shear wall welding apparatus will be briefly described below. Referring to fig. 1 and 2, the shear wall comprises a panel 101 and an inner partition plate 102, the panel 101 is provided with two panels, the surface of the panel 101 is used as a wall surface, and concrete can be filled between the two panels 101; a plurality of inner baffles 102 are arranged and are positioned between the two panels 101; the inner partition 102 is perpendicular to the two panels 101, two ends of the inner partition 102 in the height direction of the inner partition are respectively connected with different panels 101, and the inner partition 102 is mainly used for resisting shearing force. The panel 101 and the inner partition 102 are both steel plates and are connected by welding.

The inner partition 102 may be formed of a single steel plate or may be configured as shown in fig. 2. Referring to fig. 2, the inner partition 102 includes a base 201 and a gusset plate 202, the base 201 extending in a front-rear direction, the gusset plate 202 extending in an up-down direction; two bases 201 are arranged, and each panel 101 is connected with one base 201; the plurality of gusset plates 202 are provided, and both ends of the gusset plates 202 are connected to different bases 201, respectively, with a gap between adjacent gusset plates 202. The gusset plate 202 and the base 201 are also steel plates, and the gusset plate 202 and the base 201 are connected by welding.

Referring to fig. 3 and 4, a shear wall welding device is shown in some embodiments, comprising a body 301, a drive module, a welding module, and a steering module 309.

The driving module is mounted on the main body 301 for driving the main body 301 to move. The driving module may specifically include a driving wheel 302, and a power source (power source not shown), the driving wheel 302 is disposed at the bottom of the main body 301, and the power source is disposed inside the main body; the power source may be a motor, and the driving wheel 302 rotates under the driving of the power source, thereby moving the main body 301.

The welding module comprises a welding torch 303, the welding torch 303 is connected to the main body 301, and the welding torch 303 is used for welding the panel 101 and the inner partition plate 102.

The guide module 309 is also installed on the main body 301, the guide module 309 includes a guide member 304, the guide member 304 is located at a side portion of the main body 301, and the guide member 304 can be attached to a wall surface of the inner partition plate 102, and specifically, referring to fig. 2 and 6, can be attached to the base 201.

In the process of welding the panel 101 and the inner partition plate 102, the main body 301 moves in the space between the inner partition plates 102 under the driving of the driving module, referring to fig. 6, the main body 301 moves in the front-rear direction, and the welding gun 303 and the guide module 309 mounted on the main body 301 also move together with the main body 301; while the main body 301 is moving, the welding torch 303 is operated to weld the junction of the panel 101 and the inner partition 102. The interaction between the guide 304 and the inner partition 102 may reduce deflection as the body 301 moves.

For example, referring to fig. 6, the main body 301 moves forward, the guide 304 is located on the left side of the main body 301, and the guide 304 and the inner partition 102 located on the left side of the main body 301 are attracted to each other. When the main body 301 tends to shift to the left, the guide 304 attached to the inner partition 102 will abut against the inner partition 102 to prevent the main body 301 from shifting to the left; when the main body 301 tends to shift to the right, accordingly, the guide 304 and the inner partition 102 tend to separate from each other, but the suction effect between the guide 304 and the inner partition 102 may prevent the guide 304 from separating from the inner partition 102, thereby preventing the main body 301 from shifting to the right. Therefore, due to the existence of the guide member 304, the main body 301 can move forwards in a straight line, the moving process of the main body 301 is not easy to deviate, and the distance between the welding gun 303 installed on the main body 301 and the position to be welded is stable, which is beneficial to improving the welding efficiency and the welding effect.

The adsorption between the guide 304 and the inner partition plate 102 may be pressure difference adsorption or magnetic adsorption, if the pressure difference adsorption is performed, the guide 304 is configured as a suction cup, and the suction cup is connected to a vacuum source, so that the pressure difference is generated by the vacuum source; however, during the welding process, the temperature of the inner partition 102 and the environment surrounding the inner partition 102 is relatively high, and therefore, in order to reduce the damage of the high temperature to the guide 304, in some embodiments, the attraction between the guide 304 and the inner partition 102 is selected to be magnetic attraction. In the case that the inner partition plate is made of a steel plate, the guiding element 304 may be configured to have magnetism, and specifically, the guiding element 304 itself may be a magnet, or a housing of the guiding element 304 may be configured to be made of a high temperature resistant material, and the magnet is disposed in the housing, which is not limited to the possible configuration. In addition, although the guide 304 is in a high-temperature environment and comes into contact with a high-temperature object, the high temperature generated in the actual welding process is not sufficient to bring the guide 304 (or the magnet in the guide 304) to the curie point (the temperature point corresponding to the time when the magnetism disappears), and therefore, the guide 304 cannot be attracted due to the high temperature.

Referring to fig. 3 and 4, in some embodiments, there are multiple guides 304, and multiple guides 304 are located on the same side of the main body 301, which is more beneficial to reduce the offset of the main body 301 than if only one guide 304 were provided. Referring to fig. 3, in some embodiments, two guide members 304 are provided, and are both provided at the left side of the main body 301; when the main body 301 tends to rotate around one of the guiding members 304, the contact or absorption between the other guiding member 304 and the inner partition 102 will hinder the rotation, thereby reducing the offset of the main body 301 during the movement. The number of the guiding members 304 may be more than two, wherein two guiding members 304 abut and attract the base 201 at the bottom of the inner partition plate 102, and the remaining guiding members 304 may abut and attract the base 201 at the top or other positions of the inner partition plate 102, which is not a possible arrangement.

Referring to fig. 3 and 4, in some embodiments, the guide module 309 further comprises a first adjuster 305 and a second adjuster 306, the first adjuster 305 being fixedly connected to the main body 301, an end of the second adjuster 306 being connected to the guide 304; referring to fig. 4, the second regulating member 306 is provided with a channel 401, the first regulating member 305 is movably disposed in the channel 401, and the first regulating member 305 is movable relative to the second regulating member 306 in the channel 401 to change the distance between the guide member 304 and the main body 301. The second adjusting piece 306 is integrally sheet-shaped or plate-shaped, the channel 401 is groove-shaped, and the left end of the second adjusting piece 306 is connected with the guide piece 304; the first adjusting member 305 may be configured as a threaded fastener such as a screw, and the first adjusting member 305 is connected to the sidewall of the main body 301 (correspondingly, the sidewall of the main body 301 is provided with a threaded hole). By changing the relative position between the first adjusting member 305 and the second adjusting member 306, the distance between the end of the guiding member 304 and the main body 301 can be adjusted, so as to adjust the distance between the end of the welding gun 303 connected to the main body 301 and the to-be-welded position in the shear wall, and achieve the desired welding effect.

In some embodiments, the first adjuster 305 includes an adjuster head 402, the adjuster head 402 is located at an end of the first adjuster 305 remote from the body 301, the second adjuster 306 is located between the adjuster head 402 and the body 301, and the adjuster head 402 is capable of clamping the second adjuster 306 with the body 301 to secure the second adjuster 306. In the case where the first adjusting member 305 is provided as a threaded fastener such as a screw, and the adjusting head 402 is a nut portion, the adjusting head 402 is large, and in the case where the first adjusting member 305 is connected to the main body 301, the adjusting head 402 cannot be separated from the passage 401, and the first adjusting member 305 and the second adjusting member 306 are not separated. Rotating the first adjustment member 305 in a different direction may change the distance between the adjustment head 402 and the sidewall of the body 301, may cause the first adjustment member 305 and the body 301 to clamp the second adjustment member 306 to secure the second adjustment member 306; or releases the grip of the second regulating member 306 to allow the first regulating member 305 to move relative to the second regulating member 306, thereby regulating the relative positional relationship between the first regulating member 305 and the second regulating member 306.

In some embodiments, the first adjuster 305 is provided in plurality. For example, two first adjusting members 305 are simultaneously disposed in one channel 401, in this arrangement, if the second adjusting member 306 tends to rotate around one first adjusting member 305, the other adjusting member will block the rotation of the second adjusting member 306, so that the positional stability of the second adjusting member 306 and the guiding member 304 connected to the second adjusting member 306 is high, which is beneficial to ensure the normal operation of the guiding module 309. Still alternatively, the second adjusting member 306 is provided with two channels 401, and two first adjusting members 305 are provided in each channel 401, so as to further increase the position stability of the second adjusting member 306. The number and arrangement of the first adjusting members 305 and the channels 401 are various, and are not listed here.

Referring to fig. 4 and 5, in some embodiments, the shear wall welding apparatus further comprises a fixing assembly 403 for fixing the welding gun 303, the fixing assembly 403 comprising a first clamp 501 and a second clamp 502, the first clamp 501 being connected to the body 301, the first clamp 501 being connected to the second clamp 502, the welding gun 303 being capable of extending between the first clamp 501 and the second clamp 502, the first clamp 501 and the second clamp 502 being capable of clamping the welding gun 303. Fixing the welding gun 303 by clamping facilitates multiple removals, mountings or adjustments of the position of the welding gun 303. In addition, by changing the clamped position of the welding gun 303, the distance between the head of the welding gun 303 and the position to be welded of the shear wall can also be changed.

Specifically, referring to fig. 5, in some embodiments, the securing assembly 403 further includes a third adjuster 503, the first clamp 501 having a first end 505 and a second end 507, and the second clamp 502 having a third end 504 and a fourth end 506. The first end 505 and the third end 504 are rotatably connected, the second end 507 and the fourth end 506 are both connected with the third adjusting member 503, and the third adjusting member 503 can change the distance between the second end 507 and the fourth end 506.

Referring to fig. 5, the first end 505 is hinged to the third end 504, the third adjusting member 503 may be a combination of a bolt and a nut (the nut is not shown in fig. 5), both the second end 507 and the fourth end 506 are provided with grooves or holes, a screw portion of the third adjusting member 503 sequentially passes through the grooves or holes on the second end 507 and the fourth end 506, and by rotating the bolt or the nut, a distance between a nut of the bolt and the nut may be increased or decreased, so that a distance between the second end 507 and the fourth end 506 may be increased or decreased, and further, since the first end 505 is hinged to the third end 504, a distance between a middle portion of the first clamping member 501 and a middle portion of the second clamping member 502 may be changed, thereby loosening the welding gun 303 or enhancing clamping of the welding gun 303, and facilitating installation and detachment of the welding gun 303.

Referring to fig. 3 and 6, in some embodiments, the shear wall welding apparatus further includes a control module 307, wherein the control module 307 is configured to control the operation of the drive module, and the drive module is independent from the control module 307 and connected via a cable. The control module 307 can control the start and stop of the driving device to control the main body 301 to move or stop; the specific control circuit or control principle is well known in the art and will not be described in detail herein. The control module 307 and the main body 301 are arranged in a split structure, the control module 307 is located outside the shear wall during welding, the sum of the volumes of the main body 301 and the modules carried on the main body 301 can be reduced, and therefore the welding device for the shear wall can be used for completing welding in a narrow space in the shear wall. The welding module also includes a wire feeder 308, the wire feeder 308 also being separate from the body 301 and separate from the welding torch 303, the wire feeder 308 being configured to deliver solder to the welding torch 303.

The utility model also provides a shear force wall welding method for interior baffle 102 and panel 101 in the welding shear force wall, including following step:

placing the panel 101 and the inner partition plate 102 to be welded;

adjusting the position of the shear wall welding device to enable a guide member 304 in the shear wall welding device to be adsorbed on the wall surface of the inner partition plate 102;

when the shear wall welding device is started, the main body 301 moves, and the welding gun 303 connected to the main body 301 welds the joint of the panel 101 and the inner partition plate 102.

According to the shear wall welding method, the joint between the panel 101 and the inner partition plate 102 can be welded without forming a groove or a hole in the panel 101, and the main body 301 is not easy to deviate due to the fact that the guide piece 304 is adsorbed on the wall surface of the inner partition plate 102, and the distance between the welding gun 303 and the position to be welded is stable; the shear wall welding method is used for welding the shear wall, and is high in welding efficiency and good in welding effect.

The specific steps of the shear wall welding method are supplemented in the following.

If the inner partition 102 is a combination of the base 201 and the gusset plate 202, the base 201 and the gusset plate 202 need to be welded to form the inner partition 102, which may be performed by manual welding or other welding devices.

When the shear wall is welded, the inner partition plate 102 and one of the panels 101 need to be welded firstly; as shown in fig. 2, a panel 101 is first placed on the ground or other supporting surface, and then an inner partition 102 is placed on the panel 101 in a state of being perpendicular to the panel 101, and then welded using a shear wall welding apparatus. The inner partition 102 may be supported by some kind of support or support means (not shown) to maintain the relative position between the inner partition 102 and the panel 101.

After welding between one panel 101 and the inner partition plate 102 is completed, welding of a second panel 101 is performed; similar to the previous steps, the second panel 101 is placed on the ground or other support surface, then the welded first panel 101 and the inner partition 102 are turned 180 ° together and placed on the second panel 101 such that the first panel 101 is positioned above the second panel 101 and the inner partition 102 is positioned between the two panels 101, and then the inner partition 102 is welded to the second panel 101 using a shear wall welding device.

In addition, in the actual production process, due to the size of the shear wall, the length of the cable, and the like, the main body 301 may not be able to move directly from one end of the shear wall to the other end of the shear wall through the inside of the shear wall, and the following measures (for example, welding one of the inner partition plates 102) may be taken: the body 301 is first inserted from one end (e.g., the rear end) of the shear wall, and after the body 301 is moved to a certain position in the shear wall, welding of a partial region is completed; the welding gun 303 is then stopped, and the body 301 is reversed away from the shear wall; the body 301 is then advanced from the other end (e.g., the front end) of the shear wall and the body 301 continues to move toward the interior of the shear wall, completing the remainder of the weld.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art. Furthermore, the embodiments of the present invention and features of the embodiments may be combined with each other without conflict.

Claims (10)

1. Shear force wall welding set for interior baffle and panel in the welding shear force wall, its characterized in that includes:

a main body;

the driving module is arranged on the main body and used for driving the main body to move;

the welding module comprises a welding gun, the welding gun is connected to the main body, and the welding gun is used for welding the inner partition plate and the panel;

the guide module is installed on the main body and comprises a guide piece, the guide piece is located on the side portion of the main body, and the guide piece can be adsorbed on the wall surface of the inner partition plate.

2. The shear wall welding apparatus of claim 1, wherein the guide is magnetically attractable with the inner bulkhead.

3. The shear wall welding device of claim 1, wherein the plurality of guides are provided, the plurality of guides being provided on the same side of the body.

4. The shear wall welding device of any one of claims 1-3, wherein the guide module further comprises a first adjustment member coupled to the body and a second adjustment member having an end coupled to the guide member, the second adjustment member being provided with a channel within which the first adjustment member is movable relative to the second adjustment member to vary the distance between the guide member and the body.

5. The shear wall welding device of claim 4, wherein the first adjustment member includes an adjustment head at an end of the first adjustment member remote from the body, the second adjustment member being located between the adjustment head and the body, the adjustment head being configured to clamp the second adjustment member with the body.

6. The shear wall welding apparatus of claim 4, wherein the first adjustment member is provided in plurality.

7. The shear wall welding device of claim 4, wherein the first adjustment member is a threaded fastener, the first adjustment member being threadably connected to the body.

8. The shear wall welding device of any one of claims 1-3, further comprising a fixing assembly, the fixing assembly comprising a first clamping member and a second clamping member, the first clamping member coupled to the body and the first clamping member coupled to the second clamping member, the welding gun extendable between the first clamping member and the second clamping member, the first clamping member and the second clamping member capable of clamping the welding gun.

9. The shear wall welding apparatus of claim 8, wherein the fixing assembly further comprises a third adjustment member, the first clamping member having a first end and a second end, the second clamping member having a third end and a fourth end, the first end being rotationally coupled to the third end, the second end and the fourth end both being coupled to the third adjustment member, the third adjustment member being capable of varying the distance between the second end and the fourth end.

10. The shear wall welding device of claim 1, further comprising a control module for controlling operation of the drive module, the drive module being electrically connected to the control module, the control module being separate from the body.

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