CN214161826U - Middle section casing welding machine - Google Patents
Middle section casing welding machine Download PDFInfo
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- CN214161826U CN214161826U CN202022541262.2U CN202022541262U CN214161826U CN 214161826 U CN214161826 U CN 214161826U CN 202022541262 U CN202022541262 U CN 202022541262U CN 214161826 U CN214161826 U CN 214161826U
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Abstract
The utility model discloses a middle section shell welding machine, which comprises a rail, a gantry welding machine arranged on the rail in a sliding manner and a welding tool arranged between the rails, wherein the welding tool is used for splicing corrugated plates into a square shell structure; the welding tool consists of a fixed support, a movable support, a support adjusting support, an inner support frame and a chassis; the corrugated plate to be spliced is positioned through the welding tool, the corrugated plate can be quickly spliced, the efficiency is improved, the splicing precision is higher, deformation of the corrugated plate can not occur during welding, the forming quality of the square shell structure is improved, a gantry type welding machine is adopted during welding, the welding quality can be improved, and the quality of the square shell structure is further improved.
Description
Technical Field
The utility model relates to a welding machine, concretely relates to middle festival casing welding machine.
Background
The middle section shell is the middle part of the bucket elevator shell, namely is positioned between the head and the tail of the elevator, and forms a closed interval, namely a closed channel for conveying materials and also an integral middle supporting component of the elevator; middle festival casing comprises 4 corrugated sheet welding together square shell structure, consequently when the concatenation, the tradition preparation all adopts the manual work to splice its back together, adopts the mode of spot welding fixed again, is carrying out the welded at last, but at the concatenation in-process because corrugated sheet special construction, leads to the concatenation back shape to be difficult to master, causes the concatenation back shape deformity to because when welding through the manual work, the quality of welding position can't be controlled, consequently a welding machine need appear.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims at solving the not enough among the prior art, provide an intermediate section casing welding machine, fix a position the corrugated sheet that needs the concatenation through the welding frock, can be quick assemble the corrugated sheet, raise the efficiency, and make the concatenation precision higher, the corrugated sheet can not appear warping when still guaranteeing the welding simultaneously, improve square shell structure's shaping quality, and adopt the planer-type welding machine during welding, can improve welded quality, further improve square shell structure's quality.
The technical scheme is as follows: the utility model discloses a middle section shell welding machine, including the track, the longmen welding machine that slides and sets up on the track and set up the welding frock between the track and constitute, the welding frock is used for splicing the corrugated plate into square shell structure; the welding tool consists of a fixed support, a movable support, a support adjusting support, an inner support frame and a chassis; the chassis is arranged between two guide rails in the track, the fixed support is fixedly arranged on the chassis, the movable support is hinged on the chassis, and splicing areas are arranged between the movable support and the fixed support and above the bottom plate; one end of the supporting and adjusting bracket is hinged on the movable bracket, the other end of the supporting and adjusting bracket is hinged on the chassis, the hinged movable bracket is fixed on the chassis through the supporting and adjusting bracket, and the chassis is provided with a plurality of adjusting holes for adjusting the mounting positions of the movable bracket and the supporting and adjusting bracket; the fixed bracket consists of two fixed upright posts, a limit adjusting beam and a fixed limit beam, the two fixed upright posts are respectively hinged on two sides of the chassis, two ends of the fixed limiting beam are respectively fixed on the two fixed upright posts, two ends of the limiting adjusting beam are slidably arranged on the two fixed upright posts, the movable support consists of two hinged upright columns, a limit adjusting beam and a fixed limit beam, the two hinged upright columns are respectively hinged on two sides of the chassis, two ends of the fixed limiting beam are respectively fixed on the two hinged upright columns, two ends of the limiting adjusting beam are slidably arranged on the two hinged upright columns, the inner support frame is arranged between the two fixed limiting cross beams and between the two limiting adjusting cross beams, and a plurality of electromagnets are further arranged on the limiting adjusting cross beams.
Furthermore, the fixed stand column and the hinged stand column are both made of I-steel, and a plurality of bolt mounting holes are formed in the I-steel.
Further, the limiting adjusting beam is installed on the fixed stand column and the hinged stand column through a sliding mechanism, the sliding mechanism is composed of a sliding seat, a locking bolt, a connecting plate and a sliding block, the sliding seat is arranged on one side of the I-steel, a sliding groove is formed in the sliding block, the sliding block is installed on the edge of the other side of the I-steel in a sliding mode through the sliding groove, the sliding block is fixed with the sliding seat through the connecting plate, the sliding seat slides along one side of the I-steel, and the locking bolt penetrates through a bolt installation hole to be fixed with the sliding seat and is used for fixing the sliding seat on the I-steel.
Furthermore, the support adjusting bracket is composed of a screw rod, an oil cylinder and a nut sleeve, one end of the screw rod is hinged to a chassis, the oil cylinder is hinged to a movable upright post in the movable bracket, a telescopic rod of the oil cylinder is installed on the screw rod through the nut sleeve, and the telescopic length of the support adjusting bracket is finely adjusted through adjusting the nut sleeve.
Furthermore, a hand wheel is arranged on the nut sleeve.
Furthermore, the inner support frame is composed of a shaft sleeve and support rods arranged at two ends of the shaft sleeve, and the support rods are arranged on the shaft sleeve through a thread structure.
Furthermore, a right-angle groove is further formed in the fixed limiting cross beam.
Has the advantages that: the utility model discloses a middle section casing welding machine fixes a position the corrugated sheet that needs the concatenation through the welding frock, can be quick assemble the corrugated sheet, raise the efficiency to make the concatenation precision higher, the corrugated sheet can not appear warping when still guaranteeing the welding simultaneously, improves square shell structure's shaping quality, and adopts the planer-type welding machine during the welding, can improve welded quality, further improves square shell structure's quality.
Drawings
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of the structure of the present invention;
FIG. 3 is a schematic structural view of a gantry welding machine;
FIG. 4 is a schematic structural view of a welding tool;
FIG. 5 is a schematic view of a support adjustment bracket;
FIG. 6 is a schematic structural view of the sliding mechanism;
FIG. 7 is a schematic side view of the fixed limit beam;
FIG. 8 is a schematic view of a square housing;
FIG. 9 is an enlarged sectional view of FIG. 8;
1. fixing a bracket; 11. fixing the upright post; 12. limiting and adjusting the cross beam; 13. fixing a limiting beam; 131. a right-angled groove; 2. a movable support; 21. hinging the upright post; 3. a support adjustment bracket; 31. a screw; 32. an oil cylinder; 33. a nut sleeve; 34. a hand wheel; 4. an inner support frame; 41. a shaft sleeve; 42. a support bar; 5. a chassis; 6. a sliding mechanism; 61. a sliding seat; 62. locking the bolt; 63. a connecting plate; 64. a slider; 65. an electromagnet; 7. a square housing; 71. a top corrugated sheet; 72. a bottom corrugated board; 73. side corrugated sheets; 8. gantry welding machine; 81 tracks; 9. and (5) welding a tool.
Detailed Description
As shown in fig. 1-9, a middle section shell welding machine comprises rails, a gantry welding machine 8 arranged on the rails in a sliding manner, and a welding tool 9 arranged between the rails, wherein the welding tool 9 is used for splicing 4 corrugated boards into a square shell structure, specifically, a top corrugated board 71, a bottom corrugated board 72, and side corrugated boards 73 on two sides, and the orientation terms of the top, the bottom, and the sides are only for convenience of description and do not refer to names when the middle section shell welding machine is not used specifically; the welding tool 9 consists of a fixed support 1, a movable support 2, a support adjusting support 3, an inner support frame 4 and a chassis 5; the chassis 5 is arranged between two guide rails in a track, the fixed support 1 is fixedly arranged on the chassis 5, the movable support 2 is hinged on the chassis 5, the fixed support 1 and the movable support 2 are oppositely arranged, and splicing areas are arranged between the movable support 2 and the fixed support 1 and above the bottom plate; the splicing area is used for splicing corrugated plates into a square shell 7 structure, one end of the supporting and adjusting bracket 3 is hinged to the movable bracket 2, the other end of the supporting and adjusting bracket is hinged to the chassis 5, the hinged movable bracket 2 is fixed on the chassis 5 through the supporting and adjusting bracket 3, and the chassis 5 is provided with a plurality of adjusting holes for adjusting the mounting positions of the movable bracket 2 and the supporting and adjusting bracket 3; the fixed support 1 is composed of two fixed upright posts 11, a limit adjusting beam 12 and a fixed limit beam 13, the two fixed upright posts 11 are respectively hinged on two sides of the chassis 5, two ends of the fixed limit beam 13 are respectively fixed on the two fixed upright posts 11, two ends of the limit adjusting beam 12 are slidably mounted on the two fixed upright posts 11, the movable support 2 is composed of two hinged upright posts 21, a limit adjusting beam 12 and a fixed limit beam 13, the two hinged upright posts 21 are respectively hinged on two sides of the chassis 5, two ends of the fixed limit beam 13 are respectively fixed on the two hinged upright posts 21, two ends of the limit adjusting beam 12 are slidably mounted on the two hinged upright posts 21, the inner support frame 4 is arranged between the two fixed limit beams 13 and between the two limit adjusting beams 12, the limiting adjusting beam 12 is further provided with a plurality of electromagnets 65.
Further in this example, the fixed upright post 11 and the hinged upright post 21 are both made of i-steel, and a plurality of bolt mounting holes are formed in the i-steel.
Further in this example, the limiting adjustment beam 12 is installed on the fixed upright post 11 and the hinged upright post 21 through the sliding mechanism 6, the sliding mechanism 6 is composed of a sliding seat 61, a locking bolt 62, a connecting plate 63 and a sliding block 64, the sliding seat 61 is arranged on one side of the i-steel, the sliding block 64 is provided with a sliding groove, the sliding block 64 is installed on the edge of the other side of the i-steel through the sliding groove in a sliding manner, the sliding block 64 is fixed with the sliding seat 61 through the connecting plate 63, so that the sliding seat 61 slides along one side of the i-steel, and the locking bolt penetrates through a bolt installation hole to be fixed with the sliding seat 61 and is used for fixing the sliding seat 61 on the i-steel.
Further in this example, the support adjusting bracket 3 is composed of a screw 31, an oil cylinder 32, and a nut sleeve 33, wherein one end of the screw 31 is hinged to the chassis 5, the oil cylinder 32 is hinged to a movable upright in the movable bracket 2, an expansion rod of the oil cylinder 32 is installed on the screw 31 through the nut sleeve 33, and the expansion length of the support adjusting bracket 3 is finely adjusted by adjusting the nut sleeve 33.
In this embodiment, a handwheel 34 is further provided on the nut sleeve 33, so that the nut sleeve 33 can be conveniently adjusted to control the expansion length of the support adjusting bracket 3.
Further in this example, the inner support frame 4 is composed of a shaft sleeve 41 and support rods 42 arranged at two ends of the shaft sleeve 41, the support rods 42 are mounted on the shaft sleeve 41 through a threaded structure, the length of the inner support frame 4 is adjusted by rotating the screwing depth of the support rods 42, the shaft sleeve 41 is used for supporting the top corrugated plate 71, and the position of the support rods 42 is adjusted to enable the side corrugated plates at two sides to be jacked on the fixed limit beam 13 and the limit adjusting beam 12.
Further in this example, still be equipped with right angle recess 131 on the fixed spacing crossbeam, the corrugated sheet location to the side corrugated sheet and bottom surface is convenient.
When the welding tool 9 is used, firstly, the installation positions of the adjusting holes of the movable support 2 and the supporting and adjusting support 3 on the chassis 5 are adjusted, firstly, the bottom corrugated plate 72 is placed on the chassis 5 between the movable support 2 and the fixed support 1, namely, the bottom of the splicing area, two sides of the bottom corrugated plate 72 are installed in the right-angle grooves 131 of the fixed limiting beams 13 on the movable support 2 and the fixed support 1, the positions of the limiting and adjusting beams 12 on the fixed upright post 11 and the hinged upright post 21 are adjusted through the sliding mechanism 6, the bottoms of the side corrugated plates are arranged on the right-angle grooves 131 of the fixed limiting beams 13, the side corrugated plates are adsorbed and fixed through the electromagnets 65, the inner supporting frames 4 are installed on the side corrugated plates on two sides, the inner supporting frames 4 are positioned between the fixed limiting beams 13 and between the two limiting and adjusting beams 12, and the side corrugated plates on two sides are further fixed, meanwhile, the corrugated board at the top is placed on the corrugated boards at the side parts at the two sides, the center of the corrugated board at the top is in contact with the shaft sleeve 41 in the inner support frame 4 between the two limiting adjusting beams 12, the deformation of the center of the corrugated board 71 at the top due to no support is prevented, and the forming quality of the structure of the square shell 7 of the corrugated board at the later stage is further influenced, after the steps are spliced, a gantry welding machine 8 is adopted to simultaneously weld the connecting position of the corrugated board 71 at the top and the corrugated board at the side, after the welding of the connecting position of the corrugated board 71 at the top and the corrugated board at the side is finished, the corrugated board at the side, the corrugated board 71 at the top and the corrugated board 72 at the bottom are turned over, so that the corrugated board 72 at the bottom is positioned above the corrugated board at the side parts at the two sides, the corrugated board after the welding at the top is positioned in the right-angle groove 131 of the fixed limiting beam 13, the inner support frame 4 is firstly needed to be dismounted during turning, and the electromagnet 65 is controlled to be powered off, the control hydro-cylinder 32 retracts, make the movable support 2 squint, can overturn, after the upset, earlier control hydro-cylinder 32 stretches out, make movable support 2 reset, make the corrugated sheet after the top welding be located the right angle recess 131 of fixed limiting beam 13, get the electricity at control electro-magnet 65 and adsorb fixedly to the corrugated sheet of side, installation inner support frame 4, place top corrugated sheet 71, realize the concatenation, adopt longmen welding machine 8 to the hookup location welding of bottom corrugated sheet 72 and side corrugated sheet at last.
When the square shell 7 formed by splicing the corrugated boards of the same type is prepared, the mounting positions of the movable support 2 and the support adjusting support 3 do not need to be adjusted every time, and only the oil cylinder 32 needs to be controlled to stretch.
It should be noted that the gantry welding machine 8 adopted in the present application is a double-station welding machine, and for the prior art, reference may be specifically made to the authorized bulletin number CN205464888U, which is named as a gantry welding machine 8, and details are not described herein.
The above description is the preferred embodiment of the present invention, and the scope of the right of the present invention should not be limited thereto. It should be noted that, for those skilled in the art, modifications or equivalent substitutions may be made to the technical solution of the present invention without departing from the scope of the present invention.
Claims (7)
1. A middle section shell welding machine comprises rails, a gantry welding machine arranged on the rails in a sliding mode and a welding tool arranged between the rails, wherein the welding tool is used for splicing corrugated plates into a square shell structure; the method is characterized in that: the welding tool consists of a fixed support, a movable support, a support adjusting support, an inner support frame and a chassis; the chassis is arranged between two guide rails in the track, the fixed support is fixedly arranged on the chassis, the movable support is hinged on the chassis, and splicing areas are arranged between the movable support and the fixed support and above the bottom plate; one end of the supporting and adjusting bracket is hinged on the movable bracket, the other end of the supporting and adjusting bracket is hinged on the chassis, the hinged movable bracket is fixed on the chassis through the supporting and adjusting bracket, and the chassis is provided with a plurality of adjusting holes for adjusting the mounting positions of the movable bracket and the supporting and adjusting bracket; the fixed bracket consists of two fixed upright posts, a limit adjusting beam and a fixed limit beam, the two fixed upright posts are respectively hinged on two sides of the chassis, two ends of the fixed limiting beam are respectively fixed on the two fixed upright posts, two ends of the limiting adjusting beam are slidably arranged on the two fixed upright posts, the movable support consists of two hinged upright columns, a limit adjusting beam and a fixed limit beam, the two hinged upright columns are respectively hinged on two sides of the chassis, two ends of the fixed limiting beam are respectively fixed on the two hinged upright columns, two ends of the limiting adjusting beam are slidably arranged on the two hinged upright columns, the inner support frame is arranged between the two fixed limiting cross beams and between the two limiting adjusting cross beams, and a plurality of electromagnets are further arranged on the limiting adjusting cross beams.
2. The intermediate joint shell welding machine of claim 1, characterized in that: the fixed stand column and the hinged stand column are both made of I-steel, and a plurality of bolt mounting holes are formed in the I-steel.
3. The intermediate joint shell welding machine of claim 1, characterized in that: the limiting adjusting beam is installed on the fixed stand column and the hinged stand column through a sliding mechanism, the sliding mechanism is composed of a sliding seat, a locking bolt, a connecting plate and a sliding block, the sliding seat is arranged on one side of the I-shaped steel, a sliding groove is formed in the sliding block, the sliding block is installed on the edge of the other side of the I-shaped steel through the sliding groove in a sliding mode, the sliding block is fixed with the sliding seat through the connecting plate, the sliding seat slides along one side of the I-shaped steel, and the locking bolt penetrates through a bolt installation hole to be fixed with the sliding seat and is used for fixing the sliding seat on the I-shaped steel.
4. The intermediate joint shell welding machine of claim 1, characterized in that: the support adjusting bracket is composed of a screw rod, an oil cylinder and a nut sleeve, one end of the screw rod is hinged to a chassis, the oil cylinder is hinged to a movable upright post in the movable bracket, a telescopic rod of the oil cylinder is installed on the screw rod through the nut sleeve, and the telescopic length of the support adjusting bracket is finely adjusted through adjusting the nut sleeve.
5. An intermediate joint casing welding machine as claimed in claim 4, characterized in that: and a hand wheel is arranged on the nut sleeve.
6. The intermediate joint shell welding machine of claim 1, characterized in that: the inner support frame is composed of a shaft sleeve and support rods arranged at two ends of the shaft sleeve, and the support rods are arranged on the shaft sleeve through a threaded structure.
7. The intermediate joint shell welding machine of claim 1, characterized in that: and the fixed limiting cross beam is also provided with a right-angle groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022541262.2U CN214161826U (en) | 2020-11-05 | 2020-11-05 | Middle section casing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022541262.2U CN214161826U (en) | 2020-11-05 | 2020-11-05 | Middle section casing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214161826U true CN214161826U (en) | 2021-09-10 |
Family
ID=77600198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022541262.2U Active CN214161826U (en) | 2020-11-05 | 2020-11-05 | Middle section casing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214161826U (en) |
-
2020
- 2020-11-05 CN CN202022541262.2U patent/CN214161826U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 226000 intersection of Kaifa Avenue and Hexie Road, Hai'an Economic and Technological Development Zone, Hai'an City, Nantong City, Jiangsu Province Patentee after: Jiangsu Pengwei Heavy Industry Co., Ltd. Address before: 226000 intersection of Kaifa Avenue and Hexie Road, Hai'an Economic and Technological Development Zone, Hai'an City, Nantong City, Jiangsu Province Patentee before: Jiangsu Pengwei heavy equipment Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |