CN214086621U

CN214086621U - Automatic unloading equipment of brake disc

Info

Publication number: CN214086621U
Application number: CN202023039931.2U
Authority: CN
Inventors: 刘宏宇; 郑亚如; 钱佳斌
Original assignee: SUZHOU KTI SEMICONDUCTOR MANUFACTURE MACHINE CO Ltd
Current assignee: SUZHOU KTI SEMICONDUCTOR MANUFACTURE MACHINE CO Ltd
Priority date: 2020-12-17
Filing date: 2020-12-17
Publication date: 2021-08-31
Anticipated expiration: 2030-12-17

Abstract

The utility model belongs to the technical field of the brake disc unloading is relevant, especially, be an equipment of automatic unloading of brake disc, including transfer table, unloading manipulator and support bracket, induction motor is installed in the place ahead of transfer table, and is provided with drive mechanism on one side of the rear of transfer table, the guide rail is installed to drive mechanism's inner wall, and is provided with the parallel translation bottom plate on one side of the top of guide rail, and one side of parallel translation bottom plate is connected with the tow chain simultaneously, the top at the parallel translation bottom plate is fixed to the unloading manipulator. The utility model discloses a set up servo motor and stretch out rod-type servo module, detect when the brake disc and target in place, wholly stretch out rod-type servo module and wholly hang and be synchronous motion, remove to suitable position back when the parallel translation bottom plate, stretch out the whole Z axle motion of rod-type servo module, X is to chucking axle synchronous motion with the brake disc card income inslot on the clamping jaw to snatch the brake disc.

Description

Automatic unloading equipment of brake disc

Technical Field

The utility model relates to a brake disc unloading correlation technique field specifically is an equipment of automatic unloading of brake disc.

Background

The brake disc is a round disc, the brake disc rotates when a vehicle travels, the brake calipers clamp the brake disc to generate braking force, the brake disc is clamped to play a role in reducing speed or stopping when the vehicle is stepped on, the brake disc is good in braking effect, and the blanking which is easier to maintain than a drum brake means an operation process of taking down materials with certain shape, quantity or quality from whole or whole batch of materials after the shape, quantity or quality of the materials needed for manufacturing a certain device or product is determined, wherein the operation process comprises the processing blanking of brake disc raw materials, and a common brake disc blanking machine is manually operated, and a complete production process flow is formed by multiple programs.

The modern equipment of using brake disc unloading needs the manual unloading, is not convenient for carry out multinomial synchronous production operation to the equipment material, and the function is comparatively single, and adds man-hour in production, and is stable relatively poor, makes the equipment material that is processing drop from the processing bench easily.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides an equipment of automatic unloading of brake disc has solved the equipment of the brake disc unloading of modern use and needs the manual unloading of carrying on, is not convenient for carry out multinomial synchronous production operation to equipment material, and the function is comparatively single, and adds man-hour in production, and is stable relatively poor, makes the problem that the equipment material that is processing drops from the processing bench easily.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic brake disc blanking device comprises a conveying roller way, a blanking manipulator and a support bracket, wherein an induction motor is installed in front of the conveying roller way, a transmission mechanism is arranged on one side of the rear of the conveying roller way, a guide rail is installed on the inner wall of the transmission mechanism, a parallel moving bottom plate is arranged on one side above the guide rail, a drag chain is connected to one side of the parallel moving bottom plate, the blanking manipulator is fixed above the parallel moving bottom plate, a servo motor is installed below the inner part of the blanking manipulator, a rod-type servo module is connected in front of the servo motor, a chain wheel chain assembly is connected above the rod-type servo module, U-shaped guide grooves are formed in two sides of the chain wheel chain assembly, a left-right rotating screw rod is fixed inside the U-shaped guide grooves, a connecting rod is arranged above the left-right rotating screw rod, and a clamping jaw mechanism is arranged in front of the connecting rod, meanwhile, a conveying chain is arranged above the clamping jaw mechanism, the supporting bracket is arranged below the clamping jaw mechanism, a second cylinder is arranged below the supporting bracket, the upper portion of the second cylinder is connected with the lower wall of the supporting bracket through a pneumatic rod, and a discharge roller table is arranged in front of the second cylinder.

Preferably, the guide rail is connected with the parallel moving bottom plate in a sliding manner, and the width of the parallel moving bottom plate is greater than that of the guide rail.

Preferably, the parallel moving bottom plate and the drag chain are distributed in parallel, and the drag chain is of an arc structure.

Preferably, the servo motor is connected with the extending rod type servo module in a lifting mode, and the height of the extending rod type servo module is smaller than that of the discharging manipulator.

Preferably, the chain wheel and chain assemblies are symmetrically arranged along a central axis extending out of the rod-type servo module, and the chain wheel and chain assemblies are arranged in two groups.

Preferably, the clamping jaw mechanism comprises an outer frame, a clamping groove and a first cylinder, the outer frame is arranged on the inner side of the clamping jaw mechanism, the clamping groove is arranged on the inner side of the outer frame, and the outer wall of the clamping groove is connected with the first cylinder.

Preferably, the central point of the clamping jaw mechanism and the central point of the discharge roller way are on a vertical line, and the width of the clamping jaw mechanism is smaller than that of the discharge roller way.

Preferably, the central point of the conveying chain and the central point of the conveying roller way are on the same parallel line, and the conveying chain is arranged in an annular shape.

Preferably, the support brackets are symmetrically arranged about the central axis of the discharge roller way, and the support brackets are distributed in parallel with the discharge roller way.

The second cylinder passes through the pneumatic stem and constitutes elevation structure with the support bracket, and the support bracket is the slope structure.

Compared with the prior art, the utility model provides an equipment of automatic unloading of brake disc possesses following beneficial effect:

1. this automatic unloading equipment of brake disc through setting up servo motor and stretching out the servo module of rod-type, detects when the brake disc and targets in place, wholly stretches out the servo module of rod-type and hangs with whole and be synchronous motion, removes to suitable position back when the parallel translation bottom plate, stretches out the whole Z axle motion of the servo module of rod-type, and X is to chucking axle synchronous motion with the brake disc card income inslot on the clamping jaw to snatch the brake disc.

2. This equipment of automatic unloading of brake disc through setting up outrigger and jack catch, when the brake disc on the hook yoke removes outrigger the place ahead, thereby the first cylinder drive jack catch on the draw-in groove tightens up and fixes the brake disc, prevents that the condition that drops from appearing in the brake disc.

3. According to the automatic brake disc discharging equipment, the conveying chain is arranged, the brake discs can be hung on the hook frames on the two sides of the conveying chain and do circular motion along the conveying chain, and the hook frames on the two sides of the conveying chain can be used for hanging a plurality of groups of brake discs, so that the working efficiency is improved.

4. This automatic unloading equipment of brake disc through setting up parallel translation bottom plate and guide rail, and the motor on the guide rail passes through the mode that the gear drove the rack and drives the parallel translation bottom plate and do parallel translation, and at this in-process, the tow chain can play the effect of combing and protecting to the circuit on the external motor.

5. This automatic unloading equipment of brake disc through setting up support bracket and discharge roller way, and the second cylinder drives the support bracket through the pneumatic rod and is the elevating movement to make the brake disc on the support bracket drop to discharge roller way on, and the brake disc on the discharge roller way can remove to discharge roller way along discharge roller way, thereby conveniently carry out operation on next step.

Drawings

Fig. 1 is a schematic front elevation structure of the present invention;

FIG. 2 is a schematic structural view of the outer frame and the jaw vertical surface of the present invention;

FIG. 3 is a schematic view of a back elevation structure of the transmission structure of the present invention;

FIG. 4 is a front view of the clamp link and sprocket chain assembly of the present invention;

FIG. 5 is a schematic view of the vertical plane structure of the support bracket and the discharge roller table of the present invention;

fig. 6 is a schematic view of the vertical structure of the integral hanger and hook frame of the present invention.

In the figure: 1. a conveying roller way; 2. an induction motor; 3. a transmission mechanism; 4. a guide rail; 5. moving the base plate in parallel; 6. a drag chain; 7. a feeding manipulator; 8. a servo motor; 9. a reach bar servo module; 10. a sprocket chain assembly; 11. a U-shaped guide groove; 12. a left-right screw rod; 13. a connecting rod; 14. a jaw mechanism; 1401. an outer frame; 1402. a card slot; 1403. a first cylinder; 15. a conveyor chain; 16. a support bracket; 17. a second cylinder; 18. a pneumatic rod; 19. and (5) discharging the roller way.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-6, in the present embodiment: an automatic brake disc blanking device comprises a conveying roller way 1, a blanking manipulator 7 and a support bracket 16, wherein an induction motor 2 is arranged in front of the conveying roller way 1, a transmission mechanism 3 is arranged on one side of the rear of the conveying roller way 1, a guide rail 4 is arranged on the inner wall of the transmission mechanism 3, a parallel moving bottom plate 5 is arranged on one side above the guide rail 4, a drag chain 6 is connected to one side of the parallel moving bottom plate 5, the blanking manipulator 7 is fixed above the parallel moving bottom plate 5, a servo motor 8 is arranged below the inner part of the blanking manipulator 7, an extending servo rod type module 9 is connected in front of the servo motor 8, a chain wheel and chain assembly 10 is connected above the extending rod type servo module 9, U-shaped guide grooves 11 are arranged on two sides of the chain wheel and chain assembly 10, left and right rotary screw rods 12 are fixed inside the U-shaped guide grooves 11, and connecting rods 13 are arranged above the left and right rotary screw rods 12, and a clamping jaw mechanism 14 is arranged in front of the connecting rod 13, a conveying chain 15 is arranged above the clamping jaw mechanism 14, a support bracket 16 is arranged below the clamping jaw mechanism 14, a second air cylinder 17 is arranged below the support bracket 16, the upper part of the second air cylinder 17 is connected with the lower wall of the support bracket 16 through a pneumatic rod 18, and a discharge roller table 19 is arranged in front of the second air cylinder 17.

Furthermore, the guide rail 4 is connected with the parallel moving bottom plate 5 in a sliding manner, the width of the parallel moving bottom plate 5 is larger than that of the guide rail 4, and the motor on the guide rail 4 drives the parallel moving bottom plate 5 to move in parallel in a manner that the gear drives the rack.

Further, parallel movement bottom plate 5 and tow chain 6 parallel distribution, and tow chain 6 is the arc structure, and tow chain 6 can play the effect of combing and protecting to the circuit on the external motor.

Further, the servo motor 8 is connected with the extending rod type servo module 9 in a lifting mode, the height of the extending rod type servo module 9 is smaller than that of the discharging manipulator 7, the servo motor 8 drives the extending rod type servo module 9 to move up and down, and therefore the clamping groove 1402 and the brake disc are driven to descend.

Furthermore, the chain wheel chain assemblies 10 are symmetrically arranged along the central axis of the extending rod type servo module 9, and the chain wheel chain assemblies 10 are arranged in two groups, so that the chain wheel chain assemblies 10 can play a role in saving power in the lifting process.

Further, clamping jaw mechanism 14 includes outrigger 1401, draw-in groove 1402 and first cylinder 1403, and outrigger 1401 installs the inboard at clamping jaw mechanism 14, draw-in groove 1402 is installed to the inboard of outrigger 1401, and the outer wall connection of draw-in groove 1402 has first cylinder 1403, after parallel movement bottom plate 5 removed to suitable position, stretch out the whole Z axle motion of rod-type servo module 9, X is to the clamping shaft synchronous motion with the brake disc card the inslot on draw-in groove 1402, thereby first cylinder 1403 drive draw-in groove 1402 on draw-in groove 1402 tightens up and fixes the brake disc, prevent that the condition that the brake disc appears dropping.

Furthermore, the central point of the clamping jaw mechanism 14 and the central point of the discharge roller way 19 are on a vertical line, the width of the clamping jaw mechanism 14 is smaller than that of the discharge roller way 19, and the clamping jaw mechanism 14 can drive the brake disc to do parallel ascending motion, so that manpower is not needed, and the working hours are saved.

Furthermore, the central point of the conveying chain 15 and the central point of the conveying roller way 1 are on the same parallel line, the conveying chain 15 is arranged in an annular shape, the brake discs can be hung on the hook frames at two sides of the conveying chain 15 and do circular motion along the conveying chain, and the hook frames at two sides of the conveying chain can be hung with a plurality of groups of brake discs, so that the working efficiency is improved.

Furthermore, the support brackets 16 are symmetrically arranged about the central axis of the discharge roller way 19, the support brackets 16 are distributed in parallel with the discharge roller way 19, the brake disc on the support bracket 16 falls off onto the discharge roller way 19, and the brake disc on the discharge roller way 19 moves to the conveying roller way 1 along the discharge roller way 19, so that the next operation is facilitated.

Furthermore, the second cylinder 17 forms a lifting structure with the support bracket 16 through the pneumatic rod 18, the support bracket 16 is an inclined structure, and then the second cylinder 17 drives the support bracket 16 to move up and down through the pneumatic rod 18, so that the brake disc on the support bracket 16 falls off onto the discharge roller table 19.

The utility model discloses a theory of operation and use flow: when the automatic brake disc discharging equipment is used, firstly, a power supply is connected, the brake discs can be hung on hook frames on two sides of a conveying chain 15 and do circulating motion along the conveying chain, a plurality of groups of brake discs can be hung on the hook frames on the two sides of the conveying chain, so that the working efficiency is improved, when the brake discs on the hook frames move to the front of an outer frame 1401, the outer frame 1401 can drive a clamping groove 1402 to transversely translate towards the inner side under the action of an external motor, so that the clamping groove 1402 supports two sides of the brake discs, meanwhile, a motor on a guide rail 4 drives a parallel moving bottom plate 5 to do parallel movement in a mode that a gear drives a rack, in the process, a drag chain 6 can play a role in combing and protecting circuits on the external motor, meanwhile, an operator can do processing procedures such as observation and detection on the brake discs on the inner side of the clamping groove 1402, and the like, at the moment, an external servo motor, a speed reducer and a clamping jaw mechanism 14 make the clamping grooves 1402 on two sides open and close, when the brake disc is detected in place, the integrally extended rod-type servo module 9 and the conveying chain 15 make synchronous motion, when the parallel moving bottom plate 5 moves to a proper position, the integrally extended rod-type servo module 9 makes Z-axis motion, the brake disc is clamped into the groove on the clamping groove 1402 by the X-direction clamping shaft synchronous motion, the first cylinder 1403 on the clamping groove 1402 drives the clamping groove 1402 to be tightened so as to fix the brake disc, and the brake disc is prevented from falling off, at the moment, the outer frame 1401 and the clamping groove 1402 make arc motion towards the outer side, so that the brake disc is taken down from the conveying chain 15, the servo motor 8 drives the extended rod-type servo module 9 to make lifting motion, so as to drive the clamping groove 1402 and the brake disc to descend, when the clamping groove 1402 and the brake disc move to the rear of the supporting bracket 16, at the first cylinder 1403 on the clamping groove 1402 on one side of the brake disc is opened, and a group of clamping grooves 1402 on the rear of the brake disc independently makes rotation motion, thereby push up the brake disc from draw-in groove 1402 back into on supporting bracket 16 to accomplish and unload, this process need not manual operation, convenient and fast, use manpower sparingly, then second cylinder 17 drives supporting bracket 16 through pneumatic rod 18 and is the elevating movement, thereby make the brake disc on supporting bracket 16 drop to discharge roller 19 on, and the brake disc on the discharge roller 19 can move to conveying roller 1 along discharge roller 19, thereby conveniently carry out operation on next step, just so accomplished the equipment use of this kind of automatic unloading of brake disc.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an equipment of automatic unloading of brake disc, includes transfer table (1), unloading manipulator (7) and support bracket (16), its characterized in that: an induction motor (2) is installed in the front of the conveying roller way (1), a transmission mechanism (3) is arranged on one side of the rear of the conveying roller way (1), a guide rail (4) is installed on the inner wall of the transmission mechanism (3), a parallel moving bottom plate (5) is arranged on one side above the guide rail (4), a drag chain (6) is connected to one side of the parallel moving bottom plate (5), a blanking manipulator (7) is fixed above the parallel moving bottom plate (5), a servo motor (8) is installed below the inner part of the blanking manipulator (7), an extending rod type servo module (9) is connected to the front of the servo motor (8), a chain wheel chain assembly (10) is connected above the extending rod type servo module (9), U-shaped guide grooves (11) are formed in the two sides of the chain wheel chain assembly (10), and left and right rotary screw rods (12) are fixed inside the U-shaped guide grooves (11), the top of controlling lead screw (12) is provided with connecting rod (13), and the place ahead of connecting rod (13) is provided with clamping jaw mechanism (14), and the top of clamping jaw mechanism (14) is provided with conveying chain (15) simultaneously, support bracket (16) set up the below at clamping jaw mechanism (14), and the below of supporting bracket (16) is provided with second cylinder (17), the top of second cylinder (17) is connected with the lower wall of supporting bracket (16) through pneumatic stem (18), and the place ahead of second cylinder (17) is provided with discharge roller way (19).

2. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the guide rail (4) is in sliding connection with the parallel moving bottom plate (5), and the width of the parallel moving bottom plate (5) is larger than that of the guide rail (4).

3. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the parallel moving bottom plate (5) and the drag chain (6) are distributed in parallel, and the drag chain (6) is of an arc-shaped structure.

4. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the servo motor (8) is connected with the extending rod type servo module (9) in a lifting mode, and the height of the extending rod type servo module (9) is smaller than that of the blanking manipulator (7).

5. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the chain wheel chain assemblies (10) are symmetrically arranged on the axis extending out of the rod-type servo module (9), and two groups of chain wheel chain assemblies (10) are arranged.

6. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: clamping jaw mechanism (14) include outrigger (1401), draw-in groove (1402) and first cylinder (1403), and outrigger (1401) install the inboard at clamping jaw mechanism (14), draw-in groove (1402) are installed to the inboard of outrigger (1401), and the outer wall connection of draw-in groove (1402) has first cylinder (1403).

7. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the central point of the clamping jaw mechanism (14) and the central point of the discharge roller way (19) are on a vertical line, and the width of the clamping jaw mechanism (14) is smaller than that of the discharge roller way (19).

8. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the central point of the conveying chain (15) and the central point of the conveying roller way (1) are on the same parallel line, and the conveying chain (15) is arranged in an annular shape.

9. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the support brackets (16) are symmetrically arranged relative to the central axis of the discharge roller way (19), and the support brackets (16) and the discharge roller way (19) are distributed in parallel.

10. The automatic blanking equipment for the brake disc as claimed in claim 1, wherein: the second air cylinder (17) and the support bracket (16) form a lifting structure through a pneumatic rod (18), and the support bracket (16) is of an inclined structure.