CN214079889U - Automatic annular welding machine - Google Patents
Automatic annular welding machine Download PDFInfo
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- CN214079889U CN214079889U CN202022642583.1U CN202022642583U CN214079889U CN 214079889 U CN214079889 U CN 214079889U CN 202022642583 U CN202022642583 U CN 202022642583U CN 214079889 U CN214079889 U CN 214079889U
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Abstract
The utility model relates to the technical field of electric welding, in particular to an automatic annular welding machine, which comprises an annular welding machine main body, an operation moving platform, a welding device and an object bearing device, wherein the bottom of the annular welding machine main body is fixedly connected with the operation moving platform, the bottom of the operation moving platform is fixedly connected with a bearing fixed plate, the bottom of the bearing fixed plate is fixedly connected with a universal wheel, the top left side of the bearing fixed plate is fixedly connected with a storage box, the top left side of the storage box is fixedly connected with a workbench, the workbench provides a corresponding working space for a user, embodies the auxiliary of the utility model, an infrared locator is convenient for the subsequent welding device to automatically capture right-end welding objects and carry out position calibration on a welding gun, ensures the accuracy of the subsequent welding, embodies the accuracy of the utility model, and the object bearing device can improve the subsequent welding efficiency and the welding quality to a certain extent, and the user can conveniently adjust and use the controller, and the device has wide application prospect in the future.
Description
Technical Field
The utility model relates to an electric welding technical field specifically is automatic annular welding machine.
Background
Welding technology, also known as joining engineering, is an important material processing technology. The definition of the weld is as follows: the process of welding the materials of the workpieces to be welded (of the same or different types) by heating or pressing or a combination of the heating and pressing and with or without a filler material to achieve the interatomic bonding of the materials of the workpieces to form a permanent connection is called welding.
Current annular welding machine, its itself is most for the user is manual takes the welding work of holding between the fingers with required welding thing, and the operation is comparatively troublesome and comparatively consume welding personnel physical power, can't improve follow-up welding efficiency simultaneously, and practical degree is relatively poor, current annular welding machine, the fixed board structure of most its own fixed, the person of not being convenient for removes the regulation to the welding machine according to practical need, and the difference of nimble degree has certain use limitation.
Therefore, how to design an automatic circular welding machine becomes a problem to be solved currently.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic annular welding machine to solve above-mentioned background art and propose that the operation is comparatively troublesome the practical degree poor and there is certain use limitation problem with nimble degree difference.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic annular welding machine comprises an annular welding machine device main body, an operation moving table, a welding device and a material bearing device, wherein the bottom of the annular welding machine device main body is fixedly connected with the operation moving table, the bottom of the operation moving table is fixedly connected with a bearing fixing plate, the bottom of the bearing fixing plate is fixedly connected with a universal wheel, two sides of the right side of the top end of the bearing fixing plate are embedded and connected with a material bearing device movable groove, the right side of the top end of the bearing fixing plate is connected with a reinforcing rod in an overlapping manner, the left side of the top end of the bearing fixing plate is fixedly connected with a storage box, two sides of the middle of the right end of the storage box are fixedly connected with a transverse hydraulic push rod, the middle of the top end of the operation moving table is connected with the welding device in an overlapping manner, the bottom of the welding device is fixedly connected with a splicing seat, the middle of the welding device is movably connected with a universal shaft, and the right side of the top end of the operation moving table is movably connected with the material bearing device, the bottom fixedly connected with of holding the thing ware horizontal adjustable shelf, the embedding is connected with the second hydraulic column in the middle of the top of horizontal adjustable shelf, the top swing joint of second hydraulic column has horizontal pivot, the top fixedly connected with clamping platform of horizontal pivot, the top of consolidating the platform swing joint all around has adjusting clamp plate, the left side front upper right corner embedding of operation mobile station is connected with the controller.
Preferably, the right side of the periphery of the universal shaft is fixedly connected with a hydraulic column, and the right end of the hydraulic column is connected with a welding gun in an overlapping mode.
Preferably, the left side of the top end of the storage box is fixedly connected with a workbench.
Preferably, the right end of the bottom of the welding device is connected with an infrared positioner in an embedded mode.
Preferably, the right end of the hydraulic column is movably connected with a welding gun mounting cylinder.
Preferably, the operation moving platform comprises a bearing fixing plate at the bottom, universal wheels at the bottom end of the bearing fixing plate, object bearing device moving grooves on two sides of the right side of the top end of the bearing fixing plate, reinforcing rods on the right side of the top end of the bearing fixing plate, a storage box on the left side of the top, transverse hydraulic push rods on two sides of the middle of the right end of the storage box and a workbench on the left side of the top end of the storage box.
Preferably, the object bearing device consists of a transverse movable frame at the bottom, a second hydraulic column in the middle of the top end of the transverse movable frame, a transverse rotating shaft at the top end of the second hydraulic column, a clamping table at the top end of the transverse rotating shaft and adjusting clamping plates around the top end of the clamping table.
Compared with the prior art, the beneficial effects of the utility model are that:
1. this kind of automatic annular welding machine, the operation mobile station, the user can be according to putting the welding outer diameter size on holding the thing ware, through starting horizontal hydraulic push rod, make it promote the mutual overlap joint of right-hand member and hold the thing ware and carry out the lateral position regulation in holding thing ware activity inslot, make the regulation hold between the welding thing of thing ware top clamping and the welding ware spacing distance, can adjust according to the welding thing of external diameter variation in size, the trouble when avoiding current welding simultaneously needing the user to carry the position adjustment repeatedly to the welding thing, later through the universal wheel that the operation mobile station bottom set up, can convenient to use person need adjust the removal work to annular welding machine device main part whole service position, very big degree has improved the nimble degree of annular welding machine device main part itself, embodied the utility model discloses a practicality.
2. The automatic annular welding machine comprises an object bearing device, when a user places a welding object to be welded at the middle position of a clamping table, the adjusting clamp plate can be controlled to clamp the outer surface of the inner welding object by pressing the adjusting clamp plate control button on the controller, can be suitable for the welding objects with different outer diameters to carry out the adjustment and clamping work, and then a user can adjust the clamping work according to the requirements of the welding position of the subsequent welding objects, the second hydraulic column is controlled to be started, so that the clamping platform at the top end of the second hydraulic column and the welding object are pushed to carry out height adjustment, the flexibility of the object bearing platform is greatly improved, meanwhile, the top end welding object can be driven to rotate through the transverse rotating shaft when welding is conducted, the effect of automatic annular welding is achieved by matching with a follow-up welding device, follow-up welding efficiency and welding quality can be improved to a certain degree, and a user can adjust the welding device through the controller.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a part of an operation table of the present invention;
FIG. 3 is a schematic view of a welder according to the present invention;
FIG. 4 is a schematic view of a part of the structure of the object receiver of the present invention;
in the figure: 1. a circular welder device body; 2. operating the mobile station; 201. a load bearing fixing plate; 202. a universal wheel; 203. a movable groove of the object bearing device; 204. a reinforcing rod; 205. a transverse hydraulic push rod; 206. a storage box; 207. a work table; 3. a welder; 301. a splicing seat; 302. an infrared locator; 303. a cardan shaft; 304. a hydraulic column; 305. a welding gun mounting cylinder; 306. a welding gun; 4. an object bearing device; 401. a transverse movable frame; 402. a second hydraulic column; 403. a transverse rotating shaft; 404. a clamping table; 405. adjusting the clamping plate; 5. and a controller.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
In a first embodiment, please refer to fig. 1-4, the present invention provides a technical solution: an automatic annular welding machine comprises an annular welding machine device main body 1, an operation moving platform 2, a welding device 3 and an object bearing device 4, wherein the bottom of the annular welding machine device main body 1 is fixedly connected with the operation moving platform 2, the bottom of the operation moving platform 2 is fixedly connected with a bearing fixing plate 201, the bottom end of the bearing fixing plate 201 is fixedly connected with a universal wheel 202, two sides of the right side of the top end of the bearing fixing plate 201 are embedded and connected with an object bearing device moving groove 203, the right side of the top end of the bearing fixing plate 201 is connected with a reinforcing rod 204 in an overlapping mode, the left side of the top end of the bearing fixing plate 201 is fixedly connected with a storage box 206, two sides of the middle of the right end of the storage box 206 are fixedly connected with a transverse hydraulic push rod 205, the middle of the top end of the operation moving platform 2 is connected with the welding device 3 in an overlapping mode, the bottom end of the welding device 3 is fixedly connected with a splicing seat 301, the middle of the welding device 3 is movably connected with a universal shaft 303, and the right side of the periphery of the universal shaft 303 is fixedly connected with a hydraulic column 304, the right-hand member overlap joint of hydraulic pressure post 304 is linked with welder 306, the top right side swing joint of operation mobile station 2 has the thing ware 4 of holding, the horizontal adjustable shelf 401 of the bottom fixedly connected with of thing ware 4, the embedding is connected with second hydraulic pressure post 402 in the middle of the top of horizontal adjustable shelf 401, the top swing joint of second hydraulic pressure post 402 has horizontal pivot 403, the top fixedly connected with clamping platform 404 of horizontal pivot 403, swing joint all around the top of clamping platform 404 has adjusting clamp plate 405, the left side front upper right corner embedding of operation mobile station 2 is connected with controller 5.
Preferably, the top left side fixedly connected with workstation 207 of storage tank 206, corresponding work platform has mainly been provided for the user through workstation 207, so that subsequent user arranges in order required welded weldment and subsequent processing work, and be convenient for subsequent user moves annular welding machine device main part 1 to when not being provided with table surface's outdoor use, play and provide corresponding workspace for the user, also convenient to use person puts the required instrument of partial weld simultaneously, be convenient for find and take when subsequent use, play auxiliary user welding process work, embodied the utility model discloses an it is supplementary.
Preferably, the infrared positioner 302 is embedded and connected to the right end of the bottom of the welding device 3, and it should be understood that the infrared positioner 302 is mainly embedded and connected to the main console at the bottom of the welding device 3, the infrared positioner 302 is mainly used for performing auxiliary positioning on the welding object at the right end position, so that the welding object position is captured, then the captured data can be guided into a single chip microcomputer in the main console through the infrared positioner 302, the position of the welding object is read through the singlechip, the universal shaft 303 and the hydraulic column 304 on the welder 3 are controlled, the welding gun 306 on the welding gun mounting barrel 305 is driven to be aligned with the welding position required by the welding object, the trouble that an operator needs to hold the welding gun 306 to operate during the conventional welding work is greatly facilitated, and the effects of automatically capturing welding objects and carrying out position calibration on the welding gun 306 are achieved, and the follow-up welding accuracy is ensured.
Preferably, the right end of the hydraulic column 304 is movably connected with a welding gun installation cylinder 305, firstly, it is required to know that the welding gun installation cylinder 305 mainly comprises a peripheral fixed cylinder, a wire guide groove at the rear end of the fixed cylinder and a fastening shaft at the front end, when a user needs to install the external welding gun 306 and the welding gun installation cylinder 305, a part with a wire at the tail end of the welding gun 306 can be inserted into the fixed cylinder along the fastening shaft of the welding gun installation cylinder 305, and the wire can penetrate out from the wire guide groove at the rear end of the welding gun installation cylinder 305, then the user can drive a tightening block in the fastening shaft through thread lapping to move towards the position of the internal welding gun 306 by rotating the fastening shaft at the front end of the welding gun installation cylinder 305, and press and fix the periphery of the welding gun 306 (the principle is similar to that of the existing expansion screw), so that the effect of fastening and installing the welding gun 306 is achieved, and the welding gun installation device is suitable for adjusting and installing welding guns 306 with different outer diameters, the application scope of a welder installation section of thick bamboo 305 itself has been improved to a certain extent, has embodied the utility model discloses an applicability.
Preferably, the operation moving platform 2 comprises a bottom bearing fixing plate 201, universal wheels 202 at the bottom end of the bearing fixing plate 201, object bearing device moving grooves 203 at two sides of the right side of the top end of the bearing fixing plate 201, a reinforcing rod 204 at the right side of the top end of the bearing fixing plate 201, a storage tank 206 at the left side of the top, transverse hydraulic push rods 205 at two sides of the middle of the right end of the storage tank 206 and a workbench 207 at the left side of the top end of the storage tank 206, when a user clamps a welding object to be welded on the object bearing device 4, the transverse hydraulic push rods 205 can be started by pressing a transverse hydraulic push rod control button on the controller 5 according to the size of the current welding object outer diameter, so that the object bearing devices 4 with mutually overlapped right ends are pushed by the transverse hydraulic push rods to perform transverse position adjustment in the object bearing device moving grooves 203, the spacing distance between the welding object clamped at the top end of the object bearing device 4 and the welding device 3 can be adjusted according to the welding objects with different sizes of the outer diameters, simultaneously avoid the trouble when current welding needs the user to carry the position adjustment repeatedly to the welding object, later through the universal wheel 202 of operating 2 bottoms of mobile station settings, can convenient to use person need adjust the removal work to the whole service position of annular welding machine device main part 1, and very big degree has improved the nimble degree of annular welding machine device main part 1 itself, has embodied the utility model discloses a practicality.
Preferably, the object receiver 4 is composed of a bottom transverse movable frame 401, a second hydraulic column 402 in the middle of the top end of the transverse movable frame 401, a transverse rotating shaft 403 at the top end of the second hydraulic column 402, a clamping table 404 at the top end of the transverse rotating shaft 403, and an adjusting clamp plate 405 around the top end of the clamping table 404, firstly, a user can know that the adjusting clamp plate 405 is mainly composed of a hydraulic push rod at the bottom end, an arc plate at the top end of the hydraulic push rod, and a rubber pad at the inner side of the arc plate, after the user places a welding object to be welded in the middle of the clamping table 404, the hydraulic push rod at the bottom end of the adjusting clamp plate 405 can be started by pressing an adjusting clamp plate control button on the controller 5, the arc plate and the rubber pad connected to the top end of the hydraulic push rod move to the welding object position placed in the middle of the top end of the clamping table 404, and clamp the outer surface of the bottom of the welding object, and the rubber pad in mutual contact with the outer surface of the welding object through the inner side of the arc plate, can improve the friction coefficient after subsequent clamping to a certain extent, ensure the firmness of the welding object, play a role in protecting the welding object at the inner side, can be suitable for the welding objects with different outer diameters to carry out the adjustment and clamping work, and then a user can adjust the clamping work according to the requirements of the welding position of the subsequent welding objects, the second hydraulic cylinder 402 on the object bearing device 4 is controlled to be started, so that the clamping platform 404 at the top end of the object bearing device and the welding object are pushed to carry out height adjustment, the flexibility of the object bearing device 4 is greatly improved, meanwhile, during welding, the transverse rotating shaft 403 can control the rotating speed of the motor inside the transverse rotating shaft 403 according to the welding speed and speed control input by a user on the controller 5, and the subsequent welding ware 3 of cooperation reaches automatic annular welding's effect, can improve subsequent welding efficiency and welding quality to a certain extent, and convenient to use person adjusts the use through controller 5.
The working principle is as follows: firstly, a corresponding working platform is mainly provided for a user through the working platform 207, so that the subsequent user can conveniently arrange and subsequently process the welding objects to be welded, and when the subsequent user moves the annular welding machine device main body 1 to the outdoor environment without a working table surface for use, the corresponding working space is provided for the user, meanwhile, the user can conveniently place tools required by partial welding, the searching and taking during subsequent use are convenient, the welding processing work of the auxiliary user is achieved, and the auxiliary welding device is auxiliary;
then, after the user clamps the welding object to be welded on the object bearing device 4, the transverse hydraulic push rod 205 can be started by pressing the transverse hydraulic push rod control button on the controller 5 according to the size of the current welding object outer diameter, so that the object bearing device 4 with the right ends mutually overlapped can be pushed to perform transverse position adjustment in the object bearing device movable groove 203, the spacing distance between the welding object clamped at the top end of the object bearing device 4 and the welding device 3 can be adjusted according to the welding objects with different outer diameters, the trouble that the user needs to repeatedly adjust the carrying position of the welding object during the existing welding can be avoided, then the user can conveniently adjust and move the whole using position of the annular welding machine device body 1 by operating the universal wheel 202 arranged at the bottom end of the movable platform 2, and the flexibility of the annular welding machine device body 1 can be greatly improved, embodies the practicability of the utility model;
then, after the user puts the welding object to be welded in the middle of the clamping table 404, the hydraulic push rod at the bottom end of the adjusting clamp plate 405 is started by pressing the adjusting clamp plate control button on the controller 5, the arc plate and the rubber pad connected with the top end of the adjusting clamp plate are driven to move to the welding object position placed in the middle of the top end of the clamping table 404, the outer surface of the bottom of the welding object is clamped, the friction coefficient after subsequent clamping can be improved to a certain extent by the rubber pad in mutual contact with the outer surface of the welding object through the inner side of the arc plate, the firmness degree of the welding object is ensured, the inner side welding object plays a role in protection, the welding object can be adjusted and clamped by being suitable for the welding objects with different outer diameters, and then the user can push the clamping table 404 and the welding object at the top end of the welding object to be adjusted in height by controlling and starting the second hydraulic column 402 on the object bearing device 4 according to the requirement of the welding object to be welded, the flexibility of the object bearing device 4 is greatly improved, meanwhile, the motor in the transverse rotating shaft 403 is controlled to drive the rotating speed of the transverse rotating shaft 403 according to the welding speed input by a user on the controller 5 during welding through the transverse rotating shaft 403, and the automatic annular welding effect is achieved by matching with the subsequent welding device 3, so that the subsequent welding efficiency and the welding quality can be improved to a certain extent, and the adjustment and the use of the controller 5 are facilitated for the user;
next, it is required to know that the welding gun mounting cylinder 305 mainly comprises a peripheral fixing cylinder, a wire guide groove at the rear end of the fixing cylinder and a fastening shaft at the front end, when a user needs to mount the external welding gun 306 and the welding gun mounting cylinder 305, a part with a wire at the tail end of the welding gun 306 can be inserted into the fixing cylinder along the fastening shaft of the welding gun mounting cylinder 305, and the wire penetrates out of the wire guide groove at the rear end of the welding gun mounting cylinder 305, and then the user can rotate the fastening shaft at the front end of the welding gun mounting cylinder 305 to drive a tightening block in the fastening shaft through thread lap joint to move towards the position of the inner welding gun 306 and press and fix the periphery of the welding gun 306 (the principle is similar to that of the existing expansion screw), so that the effect of fastening and mounting the welding gun 306 is achieved, and the welding gun mounting cylinder is suitable for adjusting and mounting the welding guns 306 with different outer diameters, and the application range of the welding gun mounting cylinder 305 is improved to a certain extent, embodies the applicability of the utility model;
finally, it is needed to know that the infrared positioner 302 is mainly embedded in the main console at the bottom of the welder 3, and the infrared positioner 302 mainly performs auxiliary positioning on the weldment at the right end position thereof, so as to capture the position of the weldment, then the captured data can be guided into a single chip microcomputer in the main console through the infrared positioner 302, the position of the weldment is read through the single chip microcomputer, and the universal shaft 303 and the hydraulic column 304 on the welder 3 are controlled to drive the welding gun 306 on the welding gun mounting cylinder 305 to be aligned with the welding position required by the weldment, which greatly facilitates the trouble that an operator needs to hold the welding gun 306 to operate during the conventional welding work, and achieves the functions of automatically capturing the weldment and performing position calibration on the welding gun 306, thereby ensuring the subsequent welding accuracy, which is the working principle of the automatic annular welding machine.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Automatic annular welding machine, including annular welding machine device main part (1), operation mobile station (2), welding ware (3) and hold thing ware (4), its characterized in that: the bottom of the annular welding machine device main body (1) is fixedly connected with an operation moving platform (2), the bottom of the operation moving platform (2) is fixedly connected with a bearing fixing plate (201), the bottom of the bearing fixing plate (201) is fixedly connected with a universal wheel (202), two sides of the right side of the top of the bearing fixing plate (201) are embedded and connected with an object bearing device movable groove (203), the right side of the top of the bearing fixing plate (201) is connected with a reinforcing rod (204), the left side of the top of the bearing fixing plate (201) is fixedly connected with a storage box (206), two sides of the middle of the right end of the storage box (206) are fixedly connected with a transverse hydraulic push rod (205), the middle of the top of the operation moving platform (2) is connected with a welding device (3) in a lap joint mode, the bottom of the welding device (3) is fixedly connected with a splicing seat (301), and the middle of the welding device (3) is movably connected with a universal shaft (303), the top right side swing joint of operation mobile station (2) has holds thing ware (4), hold horizontal adjustable shelf (401) of the bottom fixedly connected with of thing ware (4), the embedding is connected with second hydraulic column (402) in the middle of the top of horizontal adjustable shelf (401), the top swing joint of second hydraulic column (402) has transverse rotating shaft (403), the top fixedly connected with clamping platform (404) of transverse rotating shaft (403), swing joint all around on the top of clamping platform (404) has regulation splint (405), the left side front upper right corner embedding of operation mobile station (2) is connected with controller (5).
2. The automatic ring welder of claim 1, characterized in that: the right side of the periphery of the universal shaft (303) is fixedly connected with a hydraulic column (304), and the right end of the hydraulic column (304) is connected with a welding gun (306) in a lap joint mode.
3. The automatic ring welder of claim 1, characterized in that: the left side of the top end of the storage box (206) is fixedly connected with a workbench (207).
4. The automatic ring welder of claim 1, characterized in that: the right end of the bottom of the welding device (3) is connected with an infrared positioner (302) in an embedded mode.
5. The automatic ring welder of claim 2, characterized in that: the right end of the hydraulic column (304) is movably connected with a welding gun mounting cylinder (305).
6. The automatic ring welder of claim 1, characterized in that: the operation moving platform (2) is composed of a bearing fixing plate (201) at the bottom, universal wheels (202) at the bottom end of the bearing fixing plate (201), object bearing device moving grooves (203) on two sides of the right side of the top end of the bearing fixing plate (201), reinforcing rods (204) on the right side of the top end of the bearing fixing plate (201), a storage box (206) on the left side of the top, transverse hydraulic push rods (205) on two sides of the middle of the right end of the storage box (206) and a workbench (207) on the left side of the top end of the storage box (206) together.
7. The automatic ring welder of claim 1, characterized in that: the object bearing device (4) is composed of a transverse movable frame (401) at the bottom, a second hydraulic column (402) in the middle of the top end of the transverse movable frame (401), a transverse rotating shaft (403) at the top end of the second hydraulic column (402), a clamping table (404) at the top end of the transverse rotating shaft (403) and adjusting clamping plates (405) on the periphery of the top end of the clamping table (404).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022642583.1U CN214079889U (en) | 2020-11-16 | 2020-11-16 | Automatic annular welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022642583.1U CN214079889U (en) | 2020-11-16 | 2020-11-16 | Automatic annular welding machine |
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| CN214079889U true CN214079889U (en) | 2021-08-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338549A (en) * | 2022-10-13 | 2022-11-15 | 江苏博锐达电力设备有限公司 | Multidirectional welding conversion platform |
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- 2020-11-16 CN CN202022642583.1U patent/CN214079889U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338549A (en) * | 2022-10-13 | 2022-11-15 | 江苏博锐达电力设备有限公司 | Multidirectional welding conversion platform |
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