CN214056493U - Foam attaching device for automobile ceiling - Google Patents
Foam attaching device for automobile ceiling Download PDFInfo
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- CN214056493U CN214056493U CN202023060799.3U CN202023060799U CN214056493U CN 214056493 U CN214056493 U CN 214056493U CN 202023060799 U CN202023060799 U CN 202023060799U CN 214056493 U CN214056493 U CN 214056493U
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- automobile
- ceiling
- positioning seat
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The utility model discloses a, cotton laminating device of car roof bubble, include: a frame; the positioning seat is arranged on the rack and used for positioning the automobile ceiling, and the shape of the upper surface of the positioning seat is matched with that of the automobile ceiling; the gluing mechanism is used for automatically smearing glue at the position, which is required to be attached with the foam, on the automobile roof; the press-mounting mechanism is arranged on the rack and is used for automatically press-mounting and attaching the buffer foam to the back of the automobile ceiling; and the visual detection assembly is used for detecting and judging whether the buffering foam is attached to each position of the automobile ceiling or not. The utility model discloses a cotton laminating device of car roof bubble realizes the cotton automatic pressfitting of buffering bubble, and pressure equipment efficiency is fast, and the position precision is high to do not need quality control once more.
Description
Technical Field
The utility model belongs to the technical field of the car roof processing technique and specifically relates to a car roof bubble cotton laminating device.
Background
As an important component of the interior trim of the entire vehicle, the ceiling of the vehicle is essential for improving the competitiveness of the vehicle, and the function thereof is also changed, so that not only is the interior trim improved, but also the ceiling is required to have excellent heat insulation and heat insulation effects, as well as the effects of reducing noise in the vehicle and improving sound absorption.
In the prior art, as shown in fig. 1, the buffer foam 110 on the back side of the car roof 100 is generally pasted manually, that is, in the process of manual gluing and manual pressing, the method is time-consuming and labor-consuming, the position accuracy of pressing cannot be guaranteed, and in the process of manual pressing, due to the existence of various human factors, the risks of missing pasting and obvious dislocation of the pasting position can be caused, so that a subsequent quality inspection process needs to be added, and the waste of manpower is caused.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the defect of the prior art is overcome, the cotton laminating device of car roof bubble is provided, the cotton automatic pressfitting of buffering bubble is realized, the press fitting efficiency is fast, the position precision is high, and do not need quality control once more.
The utility model adopts the technical proposal that: the utility model provides a cotton laminating device of car roof bubble includes:
a frame;
the positioning seat is arranged on the rack and used for positioning the automobile ceiling, and the shape of the upper surface of the positioning seat is matched with that of the automobile ceiling;
the gluing mechanism is used for automatically smearing glue at the position, which is required to be attached with the foam, on the automobile roof;
the press-mounting mechanism is arranged on the rack and is used for automatically press-mounting and attaching the buffer foam to the back of the automobile ceiling;
and the visual detection assembly is used for detecting and judging whether the buffering foam is attached to each position of the automobile ceiling or not.
Compared with the prior art, the utility model has the following advantage:
the device of the utility model is a special tool which is designed for specially adhering a foam structure on an automobile ceiling, and the tool structure is provided with a positioning seat for accurately positioning the position of the automobile ceiling, a glue applying structure for automatically applying glue to reduce the labor intensity, and after the glue applying is finished, the foam structure is pressed and adhered on the corresponding position of the automobile ceiling by a special press-fitting mechanism, and finally, a visual detection component is also arranged for automatically detecting and controlling whether the foam is adhered on the automobile ceiling or not, thereby improving the adhering accuracy, avoiding the conditions of wrong adhesion and missed adhesion, and then the visual detection component can automatically store the photo formed by visual shooting on a computer in a file form, being beneficial to checking product data in the future, being beneficial to standardized management, and replacing the prior manual quality inspection process, the labor and cost are saved.
Furthermore, a horizontal workbench is arranged in the middle of the rack, and the positioning seat is installed on the horizontal workbench; the positioning seat is provided with a positioning insertion column which is matched with a through hole preset in the automobile ceiling.
As an improvement, a plurality of L-shaped connecting blocks are connected to the circumferential side wall of the positioning seat, the vertical edges of the L-shaped connecting blocks are fixedly connected with the positioning seat, waist-shaped holes are formed in the horizontal edges of the L-shaped connecting blocks, and connecting bolts are arranged in the waist-shaped holes and used for fixedly connecting the positioning seat with the horizontal workbench. The connecting bolt between the positioning seat and the horizontal workbench in the structure realizes position adjustment through the waist-shaped hole of the L-shaped connecting block, so that the distance between the press-fitting mechanism and the automobile ceiling is accurately ensured, and the press-fitting and laminating effects are improved.
Still further, the press-fitting mechanism comprises a plurality of positioning frames for positioning and placing the buffering foam and a pressing assembly for driving the buffering foam to be pressed and adhered to the automobile ceiling, a plurality of overturning cylinders are arranged on the rack, and the positioning frames are correspondingly connected to overturning arms of the overturning cylinders respectively.
Preferably, the compressing assembly comprises a compressing cylinder and a compressing block, the compressing cylinder is connected and fixed at the upper end of the positioning frame, one end of the compressing block is connected with a piston rod of the compressing cylinder, and the other end of the compressing block abuts against the upper end face of the buffering foam.
And the improved structure is characterized in that the positioning frame comprises a door-shaped support, the upper end of the door-shaped support is connected with the turnover arm, two L-shaped positioning blocks are arranged at the lower end of the door-shaped support, and the buffering foam is positioned between the two L-shaped positioning blocks.
The visual detection assembly comprises a camera for photographing the ceiling of the automobile and forming a visual signal, an industrial control system for receiving and processing the visual signal sent by the camera and an alarm; the camera is fixed on the frame.
In another improvement, the visual inspection assembly further comprises a lighting lamp, and the lighting lamp is connected and fixed to the top of the rack. The top of frame increases corresponding light, can increase luminance, guarantees the effect of shooing.
Drawings
Fig. 1 is a schematic structural view of a car roof to which a cushion foam is attached.
Fig. 2 is the utility model discloses a cotton laminating device structure sketch of car roof bubble.
Fig. 3 is a connecting structure diagram of the press-fitting mechanism and the positioning seat in the present invention.
Fig. 4 is a connection structure diagram of one of the positioning frames and the turnover cylinder in the present invention.
Fig. 5 is an enlarged structural view at X in fig. 3.
Wherein shown in the figure: 100-car roof, 110-buffer foam;
the device comprises a machine frame 1, a positioning seat 2, a horizontal workbench 3, a positioning inserting column 4, a connecting block 5-L, a vertical edge 5.1, a horizontal edge 5.2, a waist-shaped hole 5.2, a positioning frame 6, a door-shaped support 6.1, a positioning block 6.2-L, a turnover cylinder 7, a turnover arm 8, a compression cylinder 9, a compression block 10, a camera 11, a lighting lamp 12 and a fixed base 13.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
In the description of the present invention, it should be noted that the terms "upper surface", "back surface", "middle part", "upper end", "lower end", "top part", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 2 and 3, the utility model provides a cotton laminating device of car roof bubble, a serial communication port, include:
a frame 1; the frame 1 is a frame structure formed by splicing a plurality of rectangular steel materials;
the positioning seat 2 is arranged on the frame 1 and used for positioning the automobile roof 100, and the shape of the upper surface of the positioning seat 2 is matched with that of the automobile roof 100;
the gluing mechanism is used for coating glue on the position, needing to be attached to the buffering foam 110, of the automobile roof 100; the glue applying mechanism can be manually and manually operated to apply glue at a corresponding position on the automobile ceiling 100, or can be a more advanced manipulator to apply glue automatically, wherein the latter is adopted in the embodiment;
the press-fitting mechanism is arranged on the frame 1 and is used for automatically press-fitting and attaching the buffer foam 110 to the back of the automobile ceiling 100;
and the visual detection component is used for detecting and judging whether the buffer foam 110 is attached to each position of the automobile ceiling or not.
A horizontal workbench 3 is arranged in the middle of the frame 1, and the positioning seat 2 is arranged on the horizontal workbench 3; the positioning seat 2 is provided with a positioning inserting column 4, and the positioning inserting column 4 is matched with a through hole preset on the automobile ceiling 100.
The circumferential side wall of the positioning seat 2 is connected with a plurality of L-shaped connecting blocks 5, the vertical edges 5.1 of the L-shaped connecting blocks 5 are fixedly connected with the positioning seat 2, the horizontal edges 5.2 of the L-shaped connecting blocks 5 are provided with waist-shaped holes 5.2.1, and the waist-shaped holes 5.2.1 are provided with connecting bolts for fixedly connecting the positioning seat 2 with the horizontal workbench 3, as shown in fig. 5. In the structure, in order to enable the actions of each mechanism to be more automatic, the laminating device can be additionally provided with a controller, the controller is electrically connected with the gluing mechanism, the press-fitting mechanism and the visual detection mechanism, the whole process is automatically controlled by the controller, the time required by each step is preset in the controller, each action is automatically enabled to be coherent, the laminating efficiency is further improved, and the intermediate procedure is simplified.
In this embodiment, as shown in fig. 3, the press-fitting mechanism includes a plurality of positioning frames 6 for positioning and placing the buffering foam 110 and a pressing component for driving the buffering foam 110 to press and adhere to the car roof 100, a plurality of turning cylinders 7 are disposed on the frame 1, and each positioning frame 6 is correspondingly connected to a turning arm 8 of the turning cylinder 7; in the structure, the overturning air cylinder 7 is connected and fixed on the horizontal workbench 3 through a corresponding fixed base 13; referring to fig. 4, the positioning frame 6 includes a door-shaped bracket 6.1, the upper end of the door-shaped bracket 6.1 is connected to the turning arm 8, the lower end of the door-shaped bracket 6.1 is symmetrically connected to two L-shaped positioning blocks 6.2, and the buffer foam 110 is positioned and fixed between the two regions where the two L-shaped positioning blocks 6.2 are oppositely disposed. In addition, the compressing assembly in the structure comprises a compressing cylinder 9 and a compressing block 10, the compressing cylinder 9 is connected and fixed at the upper end of the positioning frame 6, namely on the door-shaped support 6.1, the upper end of the compressing block 10 is connected with a piston rod of the compressing cylinder 9, the lower end of the compressing block 10 abuts against the upper end face of the buffering foam 110, when the positioning frame 6 with the buffering foam 110 moves along with the turnover arm 8 to the attaching face of the buffering foam 110 to be attached to the back side of the automobile ceiling 100, the compressing cylinder 9 is driven to act, the compressing block 10 is driven to abut against the outer end face of the buffering foam 110, and the buffering foam 110 is ensured to be firmly and stably attached to the back side face of the automobile ceiling 100. In the press-fitting structure, one group of pressing components or a plurality of groups of pressing components can be selected according to the length of the cushion foam 110 to be pressed according to actual needs.
On the other hand, the visual inspection assembly in this embodiment includes a camera 11 for taking a picture of the car roof 100 and forming a visual signal, an industrial control system for receiving and processing the visual signal sent by the camera 11, and an alarm; the camera 11 is fixed on the frame 1; corresponding image data are preset in the industrial control system, the prestored images are image data of the automobile roof 100, corresponding buffer foam 110 is completely and accurately adhered to each position, pictures shot by the camera 11 are compared with the prestored images in the system, and when the situation that the buffer foam 110 is not adhered or the adhering position is obviously incorrect is found, a corresponding alarm signal is sent through an alarm to remind an operator to check and correct in time. Among the above-mentioned visual monitoring subassembly, still include light 12, light 12 connects and fixes at the top of frame 1 for improve luminance, guarantee camera 11's the effect of shooing.
The working principle of the foam laminating device for the car roof in the utility model is as follows:
in an initial state, the turning arm 4 of the turning cylinder 3 is in an open state, that is, the pressing assembly is far away from the positioning seat 2, the buffer foam 110 is manually installed to the corresponding position of the positioning frame 6 one by one, meanwhile, the automobile ceiling 100 is placed on the positioning seat 2 through a manual or mechanical arm, the gluing mechanism is controlled by the controller to glue the corresponding position on the automobile ceiling 100, after the gluing is completed, the turning cylinder 7 acts to drive the turning arm 8 to move towards the position of the automobile ceiling 100 until the buffer foam 110 touches and is attached to the back side of the automobile ceiling, then the pressing cylinder 9 acts to drive the pressing block 10 to push the buffer foam 110 to be tightly pressed and positioned on the automobile ceiling 100, after the attachment is completed, the camera 11 works to press the automobile ceiling 100 attached with the buffer foam 110, and transmits an image signal to the industrial control system, comparing the reference signal with a reference signal prestored in an industrial control system, finishing the whole attaching process of the buffer foam 110 if the product is qualified, resetting the overturning cylinder 7, and taking out the automobile roof 100; and if the product is not qualified, an alarm is given, and an operator overhauls or discards the product.
While the above is directed to the preferred embodiment of the present invention, it is not intended that it be limited, except as by the appended claims. The present invention is not limited to the above embodiments, and the specific structure thereof allows for changes, all the changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.
Claims (8)
1. The utility model provides a cotton laminating device of car roof bubble which characterized in that includes:
a frame (1);
the positioning seat (2) is arranged on the rack (1) and used for positioning the automobile roof (100), and the shape of the upper surface of the positioning seat (2) is matched with the shape of the automobile roof (100);
the gluing mechanism is used for coating glue on the position, which needs to be attached with the buffering foam (110), of the automobile roof (100);
the press-fitting mechanism is arranged on the rack (1) and is used for automatically press-fitting and attaching the buffer foam (110) to the back of the automobile roof (100);
the visual detection assembly is used for detecting and judging whether the buffer foam (110) is attached to each position of the automobile roof (100).
2. The foam attaching device for the ceiling of the automobile according to claim 1, wherein: a horizontal workbench (3) is arranged in the middle of the rack (1), and the positioning seat (2) is installed on the horizontal workbench (3); the automobile positioning device is characterized in that a positioning inserting column (4) is arranged on the positioning seat (2), and the positioning inserting column (4) is matched with a through hole which is preset in the automobile roof (100).
3. The foam attaching device for the ceiling of the automobile according to claim 2, wherein: be connected with a plurality of L type connecting blocks (5) on the circumference lateral wall of positioning seat (2), vertical limit (5.1) and positioning seat (2) fixed connection of L type connecting block (5), be equipped with waist type hole (5.2.1) on horizontal limit (5.2) of L type connecting block (5), be equipped with connecting bolt in waist type hole (5.2.1) for realize the fixed connection of positioning seat (2) and horizontal table (3).
4. The foam attaching device for the ceiling of the automobile according to claim 1, wherein: the press-fitting mechanism comprises a plurality of positioning frames (6) used for positioning and placing the buffering foam (110) and a pressing component used for driving the buffering foam (110) to be pressed and adhered to the automobile ceiling (100), a plurality of overturning cylinders (7) are arranged on the rack (1), and the positioning frames (6) are correspondingly connected to overturning arms (8) of the overturning cylinders (7) respectively.
5. The foam attaching device for the ceiling of the automobile according to claim 4, wherein: the compressing assembly comprises a compressing cylinder (9) and a compressing block (10), the compressing cylinder (9) is connected and fixed at the upper end of the positioning frame (6), one end of the compressing block (10) is connected with a piston rod of the compressing cylinder (9), and the other end of the compressing block (10) abuts against the upper end face of the buffering foam (110).
6. The foam attaching device for the ceiling of the automobile according to claim 4 or 5, wherein: the positioning frame (6) comprises a door-shaped support (6.1), the upper end of the door-shaped support (6.1) is connected with the turnover arm (8), two L-shaped positioning blocks (6.2) are arranged at the lower end of the door-shaped support (6.1), and the buffering foam (110) is positioned between the two L-shaped positioning blocks (6.2).
7. The foam attaching device for the ceiling of the automobile according to claim 1, wherein: the visual detection assembly comprises a camera (11) for taking pictures of the automobile roof (100) and forming visual signals, an industrial control system for receiving and processing the visual signals sent by the camera (11) and an alarm; the camera (11) is fixed on the frame (1).
8. The foam attaching device for the ceiling of the automobile according to claim 7, wherein: the visual detection assembly further comprises a lighting lamp (12), and the lighting lamp (12) is connected and fixed to the top of the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023060799.3U CN214056493U (en) | 2020-12-18 | 2020-12-18 | Foam attaching device for automobile ceiling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023060799.3U CN214056493U (en) | 2020-12-18 | 2020-12-18 | Foam attaching device for automobile ceiling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214056493U true CN214056493U (en) | 2021-08-27 |
Family
ID=77409399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023060799.3U Active CN214056493U (en) | 2020-12-18 | 2020-12-18 | Foam attaching device for automobile ceiling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214056493U (en) |
-
2020
- 2020-12-18 CN CN202023060799.3U patent/CN214056493U/en active Active
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