CN214047317U

CN214047317U - Automatic oil brushing system for baked biscuits

Info

Publication number: CN214047317U
Application number: CN202022910345.4U
Authority: CN
Inventors: 刘艳康; 张诗琳
Original assignee: Guangzhou Lailihong Cake Industry Co ltd
Current assignee: Guangzhou Lailihong Cake Industry Co ltd
Priority date: 2020-12-04
Filing date: 2020-12-04
Publication date: 2021-08-27
Anticipated expiration: 2030-12-04

Abstract

The utility model relates to an automatic oil brushing system of biscuit cures, it includes the assembly line, the assembly line includes frame and conveyer belt, place the biscuit blank of waiting to cure the operation on the conveyer belt, install first motor in the frame, install the casing in the frame, the both sides terminal surface opening of casing sets up, the opening of casing both sides is entry and export respectively, be fixed with a plurality of heating members of group on the inner wall of casing, be fixed with two sets of risers in the frame of entry one side, it is connected with the oiling roller that is located the conveyer belt top to rotate between two sets of risers, the inside cavity of oiling roller sets up, a plurality of groups of through-holes have been seted up on the outer peripheral face of oiling roller, one side terminal surface sealing connection of oiling roller has oil pipe, subaerial oil tank of loading edible oil has been placed, oil pipe's the other end is connected with the inside oil pump that is located the oil tank. This application has realized the automatic brushing oil operation to biscuit blank, and the process of brushing oil need not the human participation, and the efficiency of brushing oil operation is showing and is promoting, and then has promoted the production efficiency that the biscuit cures the process.

Description

Automatic oil brushing system for baked biscuits

Technical Field

The application relates to the field of food processing equipment, in particular to a high-efficiency automatic baking system for biscuits.

Background

The main raw material of the biscuit is wheat flour, and auxiliary materials such as sugar, grease, egg products, dairy products and the like are added. According to different formulas and production processes, sweet biscuits can be divided into tough biscuits and crisp biscuits. The tough biscuit features its impression of concave flower and needle holes on its surface. The product has the unique characteristics of smooth and flat surface, layered cross section structure, crisp feeling when being chewed, chewy and crisp. The oil brushing effect is needed in the biscuit making process to improve the color and the brittleness of the biscuit.

With respect to the related art in the above, the inventors consider that there are the following drawbacks: the existing biscuit baking process needs to be subjected to oil brushing, when the oil brushing is carried out, workshop personnel hold a brush dipped with edible oil, oil brushing operation is continuously carried out on biscuit blanks to be baked, the labor intensity of the workshop personnel in the oil brushing operation process is high, the workshop personnel need to be carried out in shifts, the labor efficiency of the biscuit baking process is reduced, and the improved space exists.

SUMMERY OF THE UTILITY MODEL

In order to promote the production efficiency of biscuit baking process, the application provides an automatic oil brushing system for baked biscuits.

The application provides an automatic oil brushing system of biscuit cures adopts following technical scheme:

an automatic oil brushing system for baked biscuits comprises a production line, wherein the production line is arranged on the ground, the assembly line is of a horizontal structure and comprises a rack and a conveying belt which is rotationally connected with the rack, biscuit blanks to be baked are placed on the conveying belt, a first motor for realizing the rotation of the conveying belt is installed on the frame, the frame is provided with a shell, the shell and the end surface openings of the two sides of the frame in the same direction as the extending direction of the frame are arranged, openings at two sides of the shell are respectively an inlet and an outlet along the extension direction of the conveying belt, a plurality of groups of heating bodies are fixed on the inner wall of the shell, two groups of vertical plates which are arranged oppositely are fixed on the rack on one side of the inlet, an oil roller positioned above the conveying belt is rotatably connected between the two groups of vertical plates, and a second motor for driving the oil roller to rotate is installed on the rack; the inside cavity of oil roller sets up, a plurality of groups through-hole have been seted up on the outer peripheral face of oil roller, one side end face sealing connection of oil roller has oil pipe, oil pipe's the other end is connected with the oil pump, has placed the oil tank that loads edible oil subaerially, the oil pump is located inside the oil tank, the outer peripheral face of oil roller with the clearance has between the up end of conveyer belt.

By adopting the technical scheme, the assembly line is of a horizontal structure, the first motor drives the conveying belt to continuously rotate, biscuit blanks to be baked are placed on the conveying belt, before baking of biscuits, workshop personnel pour edible oil into an oil tank placed on the ground, an oil pipe is connected between the oil pump placed in the oil tank and the oil roller, when oil brushing operation of the biscuits is carried out, the oil pump continuously conveys the edible oil in the oil tank into the oil roller through the oil pipe, the oil roller is of a hollow structure, the edible oil in the oil roller flows out through the groups of through holes, the second motor drives the oil roller to rotate in a transmission gear mode, a gap is formed between the outer peripheral surface of the oil roller and the upper end of the conveying belt, the biscuit blanks placed on the conveying belt pass through the gap, meanwhile, the edible oil on the oil roller brushes the biscuit blanks, and the biscuit blanks after the oil brushing operation enter the shell along with the conveying belt, the inside heating member of casing is electrified and is generated heat, makes the biscuit blank accomplish and cures the operation, and technical scheme in this application has realized the automatic oil brushing operation to the biscuit blank, and the process of oil brushing need not the manpower and participates in, and the efficiency of oil brushing operation is showing and is promoting, and then has promoted the production efficiency that the biscuit cures the process.

Preferably, an opening in the end face of one side of the oil roller is provided and is fixedly connected with an oil seal in a clamping manner, a pipe body is inserted and rotated in the oil seal, and the oil pipe is in sleeve joint with one end of the pipe body far away from the oil seal and is sealed.

Through adopting above-mentioned technical scheme, the one end opening setting of oiling roller and joint are fixed with the oil blanket, and edible oil constantly carries to oiling roller inside through oil pipe, and the inside grafting of oil blanket rotates has the body, and oil pipe and body grafting are sealed, and when carrying to oiling roller inside, the leakproofness between oil pipe and the oiling roller promotes, has reduced the probability of the circumstances such as oil leak that the oiling roller tip takes place.

Preferably, tempered glass is embedded in two groups of vertical sections of the shell along the conveying direction of the conveying belt.

Through adopting above-mentioned technical scheme, be embedded with toughened glass on two sets of vertical sections along conveyer belt direction of delivery of casing, the temperature that toughened glass can tolerate reaches 600 degrees centigrade, satisfies the security of baking in-process toughened glass, and the in-process of baking simultaneously, toughened glass itself is transparent, and workshop personnel can see through the situation that toughened glass observed the inside biscuit blank of casing, have promoted workshop personnel's convenience.

Preferably, a smoke tube is installed at the upper end of the shell, and an exhaust fan is embedded in an opening at the upper end of the smoke tube.

Through adopting above-mentioned technical scheme, the biscuit blank cures the process at the inside completion of casing, at the in-process that cures, the biscuit blank is heated and gives out steam, and the setting of tobacco pipe is arranged steam outward, and the setting of exhaust fan has further promoted the outer efficiency of arranging of the inside steam of casing simultaneously.

Preferably, the smoke tube is composed of an upper section and a lower section, the lower end of the smoke tube is of a quadrangular frustum pyramid structure, the lower end of the smoke tube covers the conveying belt, the upper end of the smoke tube is of a circular tube shape, and the exhaust fan is fixed on the inner peripheral wall of the circular tube section.

Through adopting above-mentioned technical scheme, the tobacco pipe is including upper and lower two parts, and the lower tip of tobacco pipe is the quadrangular frustum of a prism form, makes the tobacco pipe can be to the cover that the conveyer belt goes on, has promoted the outer efficiency of arranging of the inside steam of casing, and the upper end of tobacco pipe is the pipe form, and the exhaust fan is installed inside the tobacco pipe, has promoted the stability of exhaust fan.

Preferably, the opening positions of the two sides of the shell are respectively hung with a curtain, and the lower end part of the curtain is higher than the plane of the conveying belt.

Through adopting above-mentioned technical scheme, the entry and the export of casing have all been articulated to have the curtain, and the curtain covers the entry and the export of casing, and the curtain not only intercepts the heat of the inside of casing, promotes the thermal efficiency of baking the process, and the setting of curtain has played dirt-proof effect simultaneously.

Preferably, the frame is rotatably connected with two sets of shaft bodies arranged in parallel, the first motor drives the shaft bodies to rotate through chain transmission, and a protective cover is fixed between the first motor and the shaft bodies.

Through adopting above-mentioned technical scheme, the setting up of protection casing covers the driving chain between first motor and the axis body, has played dustproof effect between first motor and the axis body.

In summary, the present application includes at least one of the following beneficial technical effects:

1. when oil brushing operation is carried out on biscuit blanks before baking, an oil pump inside an oil tank continuously conveys edible oil into an oil roller through an oil pipe, the edible oil is coated on the biscuit blanks through groups of through holes in the peripheral surface of the oil roller, the biscuit blanks after the oil brushing operation enter the shell along with the rotation of a conveying belt, and baking operation is finished inside the shell.

2. The setting of tobacco pipe is convenient for discharge the steam that the in-process produced of baking, and toughened glass's setting is convenient for observe the inside condition of baking of casing, and the setting of curtain has played heat preservation and dirt-proof effect to the casing.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is an enlarged view at A in FIG. 1;

FIG. 3 is a partial cross-sectional view of the housing in an embodiment of the present application;

FIG. 4 is an enlarged view at B in FIG. 3;

fig. 5 is an enlarged view at C in fig. 3.

Description of reference numerals: 1. a production line; 11. a frame; 111. a shaft body; 12. a conveyor belt; 2. biscuit blanks; 3. a first motor; 31. a protective cover; 4. a housing; 41. an inlet; 42. an outlet; 421. an air cooling device; 43. a heating body; 431. hooping; 44. tempering the glass; 46. a curtain; 5. a vertical plate; 51. a circular hole; 52. an oil roller; 521. a through hole; 522. oil sealing; 523. a pipe body; 53. a second motor; 6. an oil pipe; 7. an oil pump; 71. an oil tank; 8. a smoke pipe; 81. an exhaust fan; 82. a flat plate; 83. a fastener; 9. and (4) the ground.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses automatic oil brushing system for baked biscuits. Referring to fig. 1 and 2, this automatic oil brushing system is including the assembly line 1 that is horizontal distribution, and assembly line 1 erects on ground 9, assembly line 1 including the level set up the frame 11 and with continuous pivoted conveyer belt 12, conveyer belt 12 is the net chain structure, rotate between the terminal surface that is close to each other at 11 horizontal both ends of frame and be connected with two sets of parallel arrangement's axis body 111, conveyer belt 12 and two sets of axis body 111 cup joint the rotation.

The middle position of frame 11 up end is fixed with the casing 4 that is the cuboid, and the extending direction of casing 4 is the extending direction syntropy with frame 11, and the equal opening setting of both sides terminal surface of the extending direction of casing 4 perpendicular to frame 11, the opening at the horizontal both ends of casing 4 orientation frame 11 is entry 41 and export 42 respectively. Two sets of tobacco pipes 8 are set up and installed to the up end opening of casing 4, install a set of flat board 82 between two sets of tobacco pipes 8, the both sides that are close to each group's tobacco pipe 8 of flat board 82 and each group's tobacco pipe 8 butt, each group's tobacco pipe 8 includes upper and lower two parts, the lower tip of tobacco pipe 8 is four prismatic table structures, the upper end of tobacco pipe 8 is the pipe form, the upper end joint of tobacco pipe 8 is fixed with exhaust fan 81, exhaust fan 81 is used for discharging the inside gas of casing 4.

One side edges of the smoke tube 8 and the flat plate 82 are hinged with one side edge of the shell 4, and a fastener 83 which is fixedly connected with the shell 4 in a hanging way is fixed on one side edge of the smoke tube 8 and the flat plate 82 which deviates from the hinged shaft. Two groups of toughened glass 44 are embedded on the vertical end faces of the two sides of the extending direction of the shell 4, the toughened glass 44 is transparent, and biscuit blanks 2 to be baked are placed on the conveying belt 12 on one side of the inlet 41. Workshop personnel are able to observe the condition of the groups of biscuit blanks 2 inside the casing 4 through the tempered glass 44.

The lower end position of the frame 11 is provided with a first motor 3. Curtains 46 are hung at the positions of the inlet 41 and the outlet 42, the curtains 46 are vertically arranged, a certain gap is formed between the lower end part of the curtain 46 and the upper end surface of the conveying belt 12, and the biscuit blank 2 is uniformly placed on the conveying belt 12.

The upper end face of the frame 11 on the inlet 41 side of the housing 4 is provided with a second motor 53, the output shaft of the second motor 53 is horizontally arranged and faces one side of the conveying belt 12, and the extending direction of the output shaft of the second motor 53 is vertical to the conveying direction of the conveying belt 12.

Referring to fig. 3 and 4, two sets of upright plates 5 are fixed on the frame 11 on one side of the inlet 41, the two sets of upright plates 5 are provided with through round holes 51, the two sets of round holes 51 are arranged oppositely and have collinear axes, and the extending direction of the axes is perpendicular to the extending direction of the conveyor belt 12. Install the oil roller 52 that is located the conveyer belt 12 top between two sets of riser 5, the both ends of oil roller 52 and round hole 51 are pegged graft and are rotated, the inside cavity setting of oil roller 52, a plurality of groups of through-hole 521 have been seted up on the outer peripheral face of oil roller 52, a side end face sealing connection of oil roller 52 has oil pipe 6, oil pipe 6's the other end is connected with oil pump 7, place the oil tank 71 that loads edible oil on ground 9, oil pump 7 is located inside oil tank 71, the clearance has between the outer peripheral face of oil roller 52 and the up end of conveyer belt 12.

The oil roller 52 is provided with an opening on one end face and is clamped and fixed with an oil seal 522, the oil seal 522 is inserted and rotated to form a pipe body 523, and the oil pipe 6 and one end of the pipe body 523 far away from the oil seal 522 are inserted and sealed.

The first motor 3 is close to one side of the outlet 42, the output shaft of the first motor 3 is horizontally arranged, the extending direction of the output shaft is parallel to the axis of the shaft body 111, one end of the shaft body 111 extends out of the vertical end face of the rack 11, the first motor 3 drives the shaft body 111 to rotate in a chain transmission mode, the rotation of the conveyor belt 12 is further achieved, and the protective cover 31 is fixedly fastened between the first motor 3 and the shaft body 111.

Referring to fig. 2 and 4, the oil roller 52 is rotatably connected to the vertical plate 5, and the second motor 53 is in gear transmission with the oil roller 52. The edible oil conveyed inside the oil pipe 6 continuously enters the oil roller 52, the edible oil continuously flows out of the through holes 521 of each group along with the rotation of the oil roller 52, and the flowing edible oil is adhered to the biscuit blanks 2 of each group.

Referring to fig. 3 and 5, a plurality of groups of vertically arranged heating bodies 43 are installed on two groups of vertical inner walls of the extension direction of the shell 4, the groups of heating bodies 43 are arranged at equal intervals, each group of heating bodies 43 is a cylinder, two groups of hoop 431 arranged up and down are matched on each group of heating bodies 43, each group of hoop 431 tightly holds the heating bodies 43 and is connected with the inner wall of the shell 4 through screws, the fixed positions of each group of hoop 431 and the inner wall of the shell 4 are located at the upper edge and the lower edge of the toughened glass 44, and the vertical distance between the two groups of hoop 431 is greater than the vertical height of each group of toughened glass 44.

The implementation principle of the automatic oil brushing system for baked biscuits in the embodiment of the application is as follows:

when the automatic biscuit brushing oil system works, workshop personnel drive the first motor 3 and the exhaust fan 81, the heating bodies 43 in each group are electrified to generate heat, the temperature in the shell 4 rises, the oil pump 7 is started to drive the second motor 53, the second motor 53 drives the oil roller 52 to rotate, the oil pump 7 continuously conveys edible oil to the inside of the oil roller 52 through the oil pipe 6, and the edible oil continuously flows out of the through holes 521 in each group.

At this moment, workshop personnel place each group of biscuit blank 2 on the conveyer belt 12 of entry 41 one side, first motor 3 constantly rotates and drives axis body 111 to rotate, make conveyer belt 12 constantly rotate to the inside of casing 4, the edible oil that flows out bonds on each group of biscuit blank 2, each biscuit blank 2 of accomplishing the brushing oil operation constantly moves to the inside of casing 4, the inside biscuit blank 2 of entering casing 4 is heated and is accomplished the process of baking, simultaneously two sets of exhaust fans 81 carry out the discharge through the gas that produces in the baking process, workshop personnel follow the baking situation of two sets of toughened glass 44 observation biscuit blank 2.

Baked biscuits are output from one side of the outlet 42 of the shell 4, and the curtain 46 plays a role in dust prevention and heat preservation for openings on two sides of the shell 4. Workshop personnel will accomplish the biscuit that cures and collect, accomplish the operation process that cures to the biscuit, technical scheme in this application has realized the automatic oil brushing operation to biscuit blank 2, and the process of oil brushing need not the manpower and participates in, and the efficiency of oil brushing operation is showing and is promoting, and then has promoted the production efficiency that the biscuit cures the process.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic system of brushing oil of biscuit cures, characterized by: the production line (1) is arranged on the ground (9), the production line (1) is of a horizontal structure, the production line (1) comprises a rack (11) and a conveying belt (12) rotatably connected with the rack (11), biscuit blanks (2) to be baked are placed on the conveying belt (12), a first motor (3) for realizing the rotation of the conveying belt (12) is arranged on the rack (11), a shell (4) is arranged on the rack (11), two side end face openings of the shell (4) and the rack (11) in the same direction are arranged, the openings on two sides of the shell (4) are respectively an inlet (41) and an outlet (42) along the extending direction of the conveying belt (12), a plurality of groups of heating bodies (43) are fixed on the inner wall of the shell (4), two groups of vertical plates (5) which are arranged oppositely are fixed on the rack (11) on one side of the inlet (41), an oil roller (52) positioned above the conveying belt (12) is rotatably connected between the two groups of vertical plates (5), and a second motor (53) for driving the oil roller (52) to rotate is installed on the rack (11); the inside cavity of oiling roller (52) sets up, a plurality of sets of through-hole (521) have been seted up on the outer peripheral face of oiling roller (52), one side end face sealing connection of oiling roller (52) has oil pipe (6), the other end of oil pipe (6) is connected with oil pump (7), has placed oil tank (71) of loading edible oil on ground (9), oil pump (7) are located inside oil tank (71), the outer peripheral face of oiling roller (52) with the clearance has between the up end of conveyer belt (12).

2. An automatic oil brushing system for baked biscuits according to claim 1, characterized in that: one side end face opening of oil roller (52) sets up and the joint is fixed with oil blanket (522), the inside grafting of oil blanket (522) is rotated and is had body (523), oil pipe (6) with body (523) are kept away from the one end of oil blanket (522) is cup jointed sealedly.

3. An automatic oil brushing system for baked biscuits according to claim 1, characterized in that: tempered glass (44) is embedded in two groups of vertical sections of the shell (4) along the conveying direction of the conveying belt (12).

4. An automatic oil brushing system for baked biscuits according to claim 1, characterized in that: the smoke tube (8) is installed to the upper end of casing (4), exhaust fan (81) are inlayed inside the upper end opening of smoke tube (8).

5. An automatic oil brushing system for baked biscuits according to claim 4, characterized in that: the smoke tube (8) is composed of an upper section and a lower section, the lower end part of the smoke tube (8) is of a quadrangular frustum pyramid structure, the lower end part of the smoke tube (8) covers the conveying belt (12), the upper end part of the smoke tube (8) is of a circular tube shape, and the exhaust fan (81) is fixed on the inner peripheral wall of the circular tube section.

6. An automatic oil brushing system for baked biscuits according to claim 1, characterized in that: the opening positions of the two sides of the shell (4) are respectively hung with a curtain (46), and the lower end part of the curtain (46) is higher than the plane of the conveying belt (12).

7. An automatic oil brushing system for baked biscuits according to claim 1, characterized in that: the motor is characterized in that two groups of shaft bodies (111) arranged in parallel are connected to the rack (11) in a rotating mode, the first motor (3) drives the shaft bodies (111) to rotate through chain transmission, and a protective cover (31) is fixed between the first motor (3) and the shaft bodies (111).