CN214011130U

CN214011130U - Machining center cutter life monitoring system

Info

Publication number: CN214011130U
Application number: CN202023125167.0U
Authority: CN
Inventors: 翁晓云; 刘今越; 翁黎明
Original assignee: Tianmen Jinbao Tianjin Technology Co ltd
Current assignee: Tianmen Jinbao Tianjin Technology Co ltd
Priority date: 2020-12-23
Filing date: 2020-12-23
Publication date: 2021-08-20
Anticipated expiration: 2030-12-23

Abstract

The utility model discloses a machining center cutter life monitoring system, which comprises a shell, wherein a storage plate is arranged on the shell, a hydraulic rod is inserted on the storage plate, a connecting plate is arranged on the telescopic end face of the hydraulic rod, a plurality of pressure sensors with the same structure are inserted on the connecting plate, a main control module is arranged at the bottom of the storage plate, a metal spectrometer is arranged at the bottom of the storage plate and between the main control module and the hydraulic rod, and a display screen is arranged at the front part of the shell, the utility model relates to the technical field of cutter monitoring, the machining center cutter life monitoring system sends a detached cutter into the shell through a roller in the shell for inspection, detects the cutter from physical and chemical angles through ultrasonic wave, spectrum, pressure and stress analysis, fully detects the physical and chemical property changes of the cutter after machining, thereby achieving the purpose of cutter setting detection, the use of people is facilitated, unnecessary safety accidents and the like are avoided, and the production efficiency is increased.

Description

Machining center cutter life monitoring system

Technical Field

The utility model relates to a cutter monitoring technology field specifically is a machining center cutter life-span monitoring system.

Background

Along with the continuous development of manufacturing industry, the automation level is continuously improved, the application of numerical control machine tools is wider, the cutter is used as a core component of the numerical control machine tool, the importance of the cutter is self-evident, particularly in the field of precision machining, whether the cutter is reasonably configured, scientifically used and accurately predicted directly influences the machining quality of parts, the production efficiency of enterprises and the labor cost of units, most machining needs operators to observe whether the cutter is good for a long time, and timely discovery and replacement are paid attention to, so that the workload of manual machining is large, and mistakes are very easy to occur due to human errors.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a machining center cutter life-span monitoring system has solved the not enough comprehensive complete problem of current prison time measuring data.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a machining center cutter service life monitoring system comprises a shell, wherein an object placing plate is installed on the shell, a hydraulic rod is inserted in the object placing plate, a connecting plate is installed on the telescopic end face of the hydraulic rod, a plurality of pressure sensors with the same structure are inserted in the connecting plate, a main control module is installed at the bottom of the object placing plate, a metal spectrometer is installed at the bottom of the object placing plate and between the main control module and the hydraulic rod, a display screen is installed at the front part of the shell, a control panel is installed at the front part of the shell and on one side far away from the shell, a plurality of ultrasonic generators with the same structure are installed at the bottom of the shell, and an ultrasonic sensor is installed at the bottom of the shell and on the center line;

the main control module is electrically connected with the control panel, the main control module is electrically connected with the display screen, the main control module is electrically connected with the metal spectrometer in a bidirectional mode, the main control module is electrically connected with the ultrasonic sensor, and the main control module is electrically connected with the pressure sensor.

Preferably, the gyro wheel that a plurality of structures are the same is installed to the rotation in the casing, the axle head of gyro wheel just is located the idler is installed to the casing rear side, and is continuous a pair of install first belt between the idler, install revolving cylinder on the rear side wall face of casing, install the drive wheel on revolving cylinder's the rotatory terminal surface, drive wheel and one of them install the second belt between the idler.

Preferably, the four corners of the bottom of the shell are respectively provided with a first guide post, the bottom of the first guide post is inserted with a second guide post, and a spring is arranged between the first guide post and the second guide post.

Preferably, the first guide post is slidably connected with the second guide post.

Preferably, the inner front and rear side wall surfaces of the shell are both provided with cavities.

Preferably, a rubber pad is mounted on the lower end face of the second guide pillar.

Advantageous effects

The utility model provides a machining center cutter life-span monitoring system. The system for monitoring the service life of the cutter of the machining center has the advantages that the detached cutter is sent into the shell through the roller in the shell to be checked, the cutter is detected from the physical and chemical angles through ultrasonic wave, spectrum, pressure and stress analysis, and the physical and chemical property changes of the cutter after machining are fully detected, so that the purpose of detecting the cutter is achieved, the system is convenient for people to use, unnecessary safety accidents and the like are avoided, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the main sectional structure of the present invention.

Fig. 3 is a schematic top view of the present invention.

Fig. 4 is a schematic diagram of the system structure of the present invention.

In the figure: 1. a housing; 2. a storage plate; 3. a hydraulic lever; 4. a connecting plate; 5. a pressure sensor; 6. A main control module; 7. a metal spectrometer; 8. a display screen; 9. a control panel; 10. an ultrasonic generator; 11. an ultrasonic sensor; 12. a roller; 13. an idler pulley; 14. a rotating cylinder; 15. a first guide post; 16. a second guide post; 17. a spring; 18. and (7) a rubber pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a machining center cutter service life monitoring system comprises a shell 1, wherein an object placing plate 2 is installed on the shell 1, a hydraulic rod 3 is inserted on the object placing plate 2, a connecting plate 4 is installed on the telescopic end face of the hydraulic rod 3, a plurality of pressure sensors 5 with the same structure are inserted on the connecting plate 4, a main control module 6 is installed at the bottom of the object placing plate 2, a metal spectrometer 7 is installed at the bottom of the object placing plate 2 and located between the main control module 6 and the hydraulic rod 3, a display screen 8 is installed at the front of the shell 1, a control panel 9 is installed at the front of the shell 1 and located on one side far away from the shell 1, a plurality of ultrasonic generators 10 with the same structure are installed at the bottom of the shell 1, and an ultrasonic sensor 11 is installed at the bottom of the shell 1 and located at the center line; the main control module 6 is electrically connected with the control panel 9, the main control module 6 is electrically connected with the display screen 8, the main control module 6 is electrically connected with the metal spectrometer 7 in a bidirectional manner, the main control module 6 is electrically connected with the ultrasonic sensor 11, the main control module 6 is electrically connected with the pressure sensor 5, a plurality of rollers with the same structure are rotatably mounted in the shell 1, idler wheels 13 are mounted at the shaft ends of the rollers and positioned at the rear side of the shell 1, a first belt is mounted between a pair of the idler wheels 13, a rotary cylinder 14 is mounted on the rear side wall surface of the shell 1, a driving wheel is mounted on the rotary end surface of the rotary cylinder 14, a second belt is mounted between the driving wheel and one of the idler wheels 13, first guide pillars 15 are mounted at four corners of the bottom of the shell 1, and a second guide pillar 16 is inserted in the bottom of the first guide pillar 15, a spring 17 is installed between the first guide post 15 and the second guide post 16, the first guide post 15 is connected with the second guide post 16 in a sliding manner, cavities are formed in the inner front side wall surface and the inner rear side wall surface of the shell 1, and a rubber pad 18 is installed on the lower end surface of the second guide post 16.

All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.

Example (b): according to the system for monitoring the service life of the cutter in the machining center, the detached cutter is sent into the shell 1 to be inspected through the roller 12 in the shell 1, the cutter is detected from the physical and chemical angles through ultrasonic wave, spectrum, pressure and stress analysis, and the physical and chemical property changes of the cutter after machining are fully detected, so that the purpose of detecting the cutter is achieved, the system is convenient for people to use, unnecessary safety accidents and the like are avoided, and the production efficiency is increased;

specifically, firstly, a cutter to be detected is placed on a roller 12, then a control panel 9 and a main control module 6 control a rotary cylinder 14 to drive the roller 12 to rotate, the cutter is sent into a shell 1 by the roller 12 to be detected, physical and chemical properties of metal can be detected by a metal spectrometer 7, ultrasonic waves are generated by an ultrasonic generator 10, an ultrasonic sensor 11 receives generated electric signals and transmits the generated electric signals to the main control module 6 to be analyzed, shape data of the cutter and the internal condition of the cutter can be obtained, a hydraulic rod 3 is controlled to be pressed downwards, a pressure sensor 5 is contacted with the cutter, the pressed condition of the cutter can be generated, the physical property changes of the cutter under different pressures can be obtained by further analysis in cooperation with the ultrasonic waves, and therefore the using degree of the cutter can be obtained;

specifically, the first guide post 15, the second guide post 16 and the spring 17 at the bottom of the shell 1 can play a role in damping when the device is detected, and the three are arranged on the inner side of the supporting leg of the shell 1 and are slightly longer than the supporting leg;

specifically, the inner wall of the shell 1 is hollow, and is used for reducing the damage of ultrasonic waves to a human body.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a machining center cutter life-span monitoring system, includes casing (1), its characterized in that, install on casing (1) and put thing board (2), it has hydraulic stem (3) to put the cartridge on thing board (2), install connecting plate (4) on the flexible terminal surface of hydraulic stem (3), cartridge has a plurality of pressure sensor (5) that the structure is the same on connecting plate (4), put the bottom of thing board (2) and install host system (6), put the bottom of thing board (2) and be located host system (6) and install metal spectrometer (7) between hydraulic stem (3), the front portion of casing (1) is installed display screen (8), the front portion of casing (1) just is located and keeps away from one side of casing (1) is installed control panel (9), a plurality of supersonic generator (10) that the structure is the same are installed to the bottom of casing (1), an ultrasonic sensor (11) is arranged at the bottom of the shell (1) and is positioned at the center line;

the main control module (6) is electrically connected with the control panel (9), the main control module (6) is electrically connected with the display screen (8), the main control module (6) is electrically connected with the metal spectrometer (7) in a bidirectional mode, the main control module (6) is electrically connected with the ultrasonic sensor (11), and the main control module (6) is electrically connected with the pressure sensor (5).

2. The machining center tool life monitoring system according to claim 1, wherein a plurality of rollers (12) with the same structure are rotatably mounted in the housing (1), an idler (13) is mounted at the shaft end of each roller (12) and located at the rear side of the housing (1), a first belt is mounted between a pair of connected idlers (13), a rotary cylinder (14) is mounted on the rear side wall surface of the housing (1), a driving wheel is mounted on the rotary end surface of the rotary cylinder (14), and a second belt is mounted between the driving wheel and one of the idlers (13).

3. The machining center tool life monitoring system according to claim 1, characterized in that a first guide post (15) is mounted at each of four corners of the bottom of the housing (1), a second guide post (16) is inserted at the bottom of the first guide post (15), and a spring (17) is mounted between the first guide post (15) and the second guide post (16).

4. A machining center tool life monitoring system according to claim 3, characterized in that said first guide post (15) is slidably connected to said second guide post (16).

5. The system for monitoring the service life of the cutter of the machining center according to claim 1, characterized in that cavities are formed in the inner front and rear side wall surfaces of the shell (1).

6. A machining center tool life monitoring system according to claim 3, characterized in that a rubber pad (18) is mounted on the lower end surface of the second guide post (16).