CN213998421U

CN213998421U - Welding equipment for special-shaped binding cups

Info

Publication number: CN213998421U
Application number: CN202022212150.2U
Authority: CN
Inventors: 张辉
Original assignee: Fujian Tonghao Information Technology Co ltd
Current assignee: Fujian Tonghao Information Technology Co ltd
Priority date: 2020-10-05
Filing date: 2020-10-05
Publication date: 2021-08-20
Anticipated expiration: 2030-10-05

Abstract

The utility model relates to a dysmorphism ligature cup welding equipment, including first electro-magnet and second electro-magnet, the top fixedly connected with steel pipe of first electro-magnet, the inside of steel pipe is pegged graft and is had the bearing, the interference is connected with the pivot in the inner ring of bearing, the outside key joint of pivot has first bevel gear, one side meshing of first bevel gear is connected with second bevel gear, second bevel gear key joint is on servo motor's output shaft, the welding of one side of pivot has the steel sheet, electronic slip table is installed at the top of steel sheet, the welding has the screw rod on electronic slip table, the one end threaded connection of screw rod has nut and fixed plate, welder anchor clamps are installed to one side of fixed plate. This application can replace manual welding periphery to be circular shape work piece, and equipment does not have artifical tired characteristics simultaneously, can be uninterrupted duty, and the quick positioner who independently designs simultaneously can reduce equipment and remove next weldment work's behind the preparation work.

Description

Welding equipment for special-shaped binding cups

Technical Field

The invention relates to the technical field of ship welding, in particular to special-shaped binding cup welding equipment.

Background

Welding, also known as fusion, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, by heat, heat or pressure. 1, fusion welding, namely heating the workpieces to be jointed to locally melt the workpieces to form a molten pool, and joining the workpieces after the molten pool is cooled and solidified, wherein a melting filler can be added for assistance when necessary; 2. pressure welding-the welding process must apply pressure to the workpiece; 3. brazing, namely, a metal material with a melting point lower than that of a base metal is used as a brazing filler metal, the base metal is wetted by the liquid brazing filler metal, gaps are filled, and the liquid brazing filler metal and the base metal are mutually diffused to realize a link weldment; the energy source for welding is widely varied and includes gas flame, electric arc, laser, electron beam, friction, ultrasonic, and the like.

Quality is the life of the product, and welding parameters, actions and processes directly related to welding quality play a decisive role in welding quality. Therefore, it is important to improve the welding quality to control the welding operation. At present, in the field of welding, the welding of circular workpieces is welding work which is difficult to stably complete manually and has high requirements on the technical level of welders and low efficiency in the shipbuilding industry. Therefore, the special-shaped binding cup welding equipment is provided.

Disclosure of Invention

The invention aims to provide special-shaped binding cup welding equipment, which drives a rotating shaft to rotate through a servo motor so as to drive a welding gun to rotate, can perform uniform circular welding action to replace manual welding of workpieces with circular peripheries, has no characteristic of manual fatigue, can work without interruption, and can reduce preparation work of next welding work after the equipment moves through a self-designed quick positioning device.

In order to achieve the purpose, the invention provides the following technical scheme: a welding device for a special-shaped binding cup comprises a first electromagnet and a second electromagnet, wherein the top of the first electromagnet is fixedly connected with a steel pipe, a bearing is inserted into the steel pipe, a rotating shaft is connected into an inner ring of the bearing in an interference manner, a first bevel gear is connected to the outer portion of the rotating shaft in a keyed mode, one side of the first bevel gear is connected with a second bevel gear in a meshed mode, and the second bevel gear is connected to an output shaft of a servo motor in a keyed mode;

a steel plate is welded on one side of the rotating shaft, an electric sliding table is installed on the top of the steel plate, a screw rod is welded on the sliding table of the electric sliding table, a nut and a fixing plate are in threaded connection with one end of the screw rod, and a welding gun clamp is installed on one side of the fixing plate;

the top fixedly connected with dead lever of second electro-magnet, the welding of upper end one side of dead lever has the roof, circular wiping formula electric rail is installed to the bottom of roof, fixedly connected with stiffener between the top of roof and the upper end of dead lever.

Preferably, the welding gun clamp comprises a U-shaped frame, a threaded hole is formed in one side of the U-shaped frame, a butterfly screw is connected to the inner portion of the threaded hole in a threaded mode, and a clamping plate is welded to one end of the butterfly screw.

Preferably, the top of the steel plate is provided with an electric cabinet, and the electric cabinet is provided with a switch.

Preferably, a cable clamp is mounted at the top of the rotating shaft.

Preferably, one end of the screw is welded with a limiting block.

Preferably, the servo motor is installed on an installation plate through a bolt, and the installation plate is welded on one side of the steel pipe.

Preferably, a holding part is installed on one side of the fixing rod, and a rubber sleeve is sleeved outside the holding part.

Preferably, the outside of steel pipe is installed with the battery, battery and servo motor electric connection.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the servo motor drives the rotating shaft to rotate, so that the welding gun is driven to rotate, uniform circular welding actions can be performed, workpieces with circular peripheries are welded manually, meanwhile, the equipment has no characteristic of artificial fatigue, uninterrupted work can be performed, and meanwhile, the preparation work of the next welding work after the equipment moves can be reduced by the aid of the self-designed quick positioning device;

2. according to the invention, the fixing plate is in threaded connection with the screw rod, the screw rod is also in threaded connection with the nut, when the angle of the fixing plate needs to be adjusted, the nut is screwed after the fixing plate is rotated, so that the angle of the fixing plate can be fixed, and the inclination angle of a welding gun can be fixed;

3. the fixed rod is fixed by the second electromagnet, so that the circular sliding contact type electric rail is positioned above the steel pipe, and when the rotating shaft rotates, electric power is supplied to the welding gun to prevent winding.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of the area A in FIG. 1;

FIG. 3 is a schematic view of a torch fixture according to the present invention;

fig. 4 is a schematic front view of the present invention.

In the figure: 1. a first electromagnet; 2. a steel pipe; 3. a bearing; 4. a rotating shaft; 5. a first bevel gear; 6. a second bevel gear; 7. a servo motor; 8. an electric sliding table; 9. a screw; 10. a nut; 11. a fixing plate; 12. a welding gun clamp; 13. an electric cabinet; 14. a switch; 15. a cable clamp; 16. a limiting block; 17. a U-shaped frame; 18. a threaded hole; 19. butterfly screws; 20. a splint; 21. mounting a plate; 22. a steel plate; 23. a second electromagnet; 24. fixing the rod; 25. a top plate; 26. a reinforcing bar; 27. a grip portion; 28. a rubber sleeve; 29. a storage battery; 30. circular sliding contact type electric rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 4, the present invention provides a technical solution: a welding device for a special-shaped binding cup comprises a first electromagnet 1 and a second electromagnet 23, wherein the top of the first electromagnet 1 is fixedly connected with a steel pipe 2, a bearing 3 is inserted into the steel pipe 2, a rotating shaft 4 is connected to the inner ring of the bearing 3 in an interference manner, a cable clamp 15 is installed at the top of the rotating shaft 4, the cable clamp 15 is convenient for fixing a connecting wire of a welding gun, a first bevel gear 5 is keyed on the outer portion of the rotating shaft 4, a second bevel gear 6 is meshed and connected to one side of the first bevel gear 5, the second bevel gear 6 is keyed on an output shaft of a servo motor 7, a storage battery 29 is installed on the outer portion of the steel pipe 2, the storage battery 29 is electrically connected with the servo motor 7, the servo motor 7 is independently powered through the storage battery 29, and the winding situation is prevented;

referring to fig. 2, a steel plate 22 is welded on one side of a rotating shaft 4, an electric sliding table 8 is installed on the top of the steel plate 22, a screw rod 9 is welded on the sliding table of the electric sliding table 8, a nut 10 and a fixing plate 11 are in threaded connection with one end of the screw rod 9, a welding gun clamp 12 is installed on one side of the fixing plate 11, a limiting block 16 is welded on one end of the screw rod 9, and the limiting block 16 can limit the position of the fixing plate 11 on the screw rod 9 and prevent the fixing plate 11 from falling off;

referring to fig. 4, a fixing rod 24 is fixedly connected to the top of the second electromagnet 23, a top plate 25 is welded to one side of the upper end of the fixing rod 24, a circular sliding contact type electric rail 30 is installed at the bottom of the top plate 25, a reinforcing rod 26 is fixedly connected between the top of the top plate 25 and the upper end of the fixing rod 24, an electric cabinet 13 is installed at the top of the steel plate 22, a switch 14 is installed on the electric cabinet 13, the electric cabinet 13 is convenient for installation of electric equipment, switches for controlling the electric sliding table 8 and the servo motor 7 are respectively installed, the electric cabinet 8 and the servo motor 7 are convenient to control, the electric cabinet 13 is electrically connected with the circular sliding contact type electric rail 30 through a cable, the servo motor 7 is installed on an installation plate 21 through bolts, the installation plate 21 is welded to one side of the steel pipe 2, the installation plate 21 is beneficial to improving the stability of the servo motor 7 during operation, a holding portion 27 is installed at one side of the fixing rod 24, the rubber sleeve 28 is sleeved outside the holding part 27, the fixing rod 24 can be conveniently held by the holding part 27 for mounting and dismounting, and the rubber sleeve 28 is favorable for improving the comfort of hands;

referring to fig. 3, the welding gun clamp 12 includes a U-shaped frame 17, a threaded hole 18 is formed in one side of the U-shaped frame 17, a butterfly screw 19 is connected to the threaded hole 18 through a thread, and a clamping plate 20 is welded to one end of the butterfly screw 19. When welding, the welding gun is placed in the U-shaped frame 17, and then the butterfly screw 19 is screwed to drive the clamping plate 20 to fix the welding gun on one side of the fixing plate 11.

The working principle is as follows: when the welding gun angle adjusting device is used, the second electromagnet 23 is firstly fixed on the fixing rod 24, the circular sliding contact type electric rail 30 is positioned above the steel pipe 2, when the rotating shaft 4 rotates, electric power is supplied to the welding gun to prevent winding, the welding gun is placed in the U-shaped frame 17, then the butterfly screw 19 is screwed to drive the clamping plate 20 to fix the welding gun on one side of the fixing plate 11, then the welding gun is driven to extend outwards through the electric sliding table 8 according to welding requirements, when the angle of the welding gun needs to be adjusted, the fixing plate 11 is rotated on the screw rod 9, then the nut 10 is screwed to fix the angle of the fixing plate 11, so that the angle of the welding gun is fixed, then the servo motor 7 is started to drive the rotating shaft 4 to rotate through the first bevel gear 5 and the second bevel gear 6, so as to drive the welding gun to rotate for welding, uniform circular welding action can be performed, and a workpiece with a circular periphery is replaced by manual welding, meanwhile, the equipment has the characteristic of no artificial fatigue, the equipment can work continuously, and meanwhile, the independently designed quick positioning device can reduce the preparation work of the next welding work after the equipment is moved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a dysmorphism ligature cup welding equipment, includes first electro-magnet (1) and second electro-magnet (23), its characterized in that: the top of the first electromagnet (1) is fixedly connected with a steel pipe (2), a bearing (3) is inserted into the steel pipe (2), a rotating shaft (4) is connected into an inner ring of the bearing (3) in an interference manner, a first bevel gear (5) is connected to the outer portion of the rotating shaft (4) in a key joint mode, a second bevel gear (6) is connected to one side of the first bevel gear (5) in a meshing mode, and the second bevel gear (6) is in a key joint mode on an output shaft of a servo motor (7);

a steel plate (22) is welded on one side of the rotating shaft (4), an electric sliding table (8) is installed on the top of the steel plate (22), a screw rod (9) is welded on the sliding table of the electric sliding table (8), a nut (10) and a fixing plate (11) are in threaded connection with one end of the screw rod (9), and a welding gun clamp (12) is installed on one side of the fixing plate (11);

the top fixedly connected with dead lever (24) of second electro-magnet (23), the welding of upper end one side of dead lever (24) has roof (25), circular wiping formula electric rail (30) are installed to the bottom of roof (25), fixedly connected with stiffener (26) between the top of roof (25) and the upper end of dead lever (24).

2. The special-shaped binding cup welding device according to claim 1, characterized in that: the welding gun clamp (12) comprises a U-shaped frame (17), a threaded hole (18) is formed in one side of the U-shaped frame (17), a butterfly screw (19) is connected to the inner thread of the threaded hole (18), and a clamping plate (20) is welded to one end of the butterfly screw (19).

3. The special-shaped binding cup welding device according to claim 1, characterized in that: an electric cabinet (13) is installed at the top of the steel plate (22), and a switch (14) is installed on the electric cabinet (13).

4. The special-shaped binding cup welding device according to claim 1, characterized in that: and a cable clamp (15) is installed at the top of the rotating shaft (4).

5. The special-shaped binding cup welding device according to claim 1, characterized in that: and a limiting block (16) is welded at one end of the screw rod (9).

6. The special-shaped binding cup welding device according to claim 1, characterized in that: the servo motor (7) is installed on the installation plate (21) through bolts, and the installation plate (21) is welded on one side of the steel pipe (2).

7. The special-shaped binding cup welding device according to claim 1, characterized in that: a holding part (27) is installed on one side of the fixing rod (24), and a rubber sleeve (28) is sleeved outside the holding part (27).

8. The special-shaped binding cup welding device according to claim 1, characterized in that: the outside of steel pipe (2) is installed battery (29), battery (29) and servo motor electric connection.