CN213986232U - Electromagnetic wire detection device - Google Patents
Electromagnetic wire detection device Download PDFInfo
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- CN213986232U CN213986232U CN202023120557.9U CN202023120557U CN213986232U CN 213986232 U CN213986232 U CN 213986232U CN 202023120557 U CN202023120557 U CN 202023120557U CN 213986232 U CN213986232 U CN 213986232U
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- electromagnetic wire
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- 238000001514 detection method Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
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Abstract
The utility model discloses an electromagnetic wire detection device, be applicable to and carry out the surface flaw to the electromagnetic wire and detect, it includes the box, four detection cameras and a plurality of testing light source, the box runs through and is equipped with the breach of being convenient for get and put the electromagnetic wire, and be provided with the support component who is used for supporting the electromagnetic wire on the box, four detection cameras are configured to the image of gathering the electromagnetic wire surface, four detection cameras pass through camera adjustment mechanism and install in the box, and be located the upper and lower, a left side, four directions on the right side of breach respectively, testing light source is configured to carry out the light and replenishes, testing light source passes through light source adjustment mechanism and installs in the box. The electromagnetic wire detection device can realize the omnibearing flaw detection of the electromagnetic wire at one time, so that the detection is simpler and more efficient; and adopt semi-closed design, need not remove the camera during threading for threading is more convenient, stable.
Description
Technical Field
The utility model belongs to the wire rod detects the technique, especially relates to an electromagnetic wire detection device.
Background
As is well known, the finished electromagnetic wire needs to be subjected to flaw detection such as bulging, scratching, metal oxidation, black spots, gaps and the like to ensure the quality of the delivered product. Before usually, manual detection is adopted, and obviously, the defects of low detection efficiency, low detection accuracy and high working strength exist in a manual detection mode.
In order to improve the detection efficiency and the detection accuracy, people design the detection equipment as the electromagnetic wire in recent years, but the existing electromagnetic wire detection equipment has the following defects in the specific use process:
1) the detection blind area exists, the image needs to be manually turned over for secondary image acquisition, the detection operation is complicated, and the efficiency is low;
2) the totally closed design is adopted, and the camera and the light source need to be moved during manual threading, so that the position of the camera needs to be readjusted at a later stage, and the operation is troublesome.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an electromagnetic wire detection device to there are detection blind area and detect complex operation's problem in the electromagnetic wire check out test set among the solution prior art.
In order to achieve the purpose, the utility model adopts the following technical proposal:
an electromagnetic wire detection device comprises a magnetic wire detection device,
the box body is provided with a notch which is convenient for taking and placing the electromagnetic wire in a penetrating way, and the box body is provided with a supporting part for supporting the electromagnetic wire,
at least four detection cameras configured to collect images of the surface of the electromagnetic wire, the four detection cameras are installed in the box body through camera adjusting mechanisms and are respectively positioned in the upper direction, the lower direction, the left direction and the right direction of the notch,
the light source adjusting mechanism is arranged in the box body and used for adjusting the light source adjusting mechanism to adjust the light source adjusting mechanism to compensate the light rays.
As a further improvement of the scheme, the supporting component comprises two supporting rollers which are arranged on the box body and positioned at the outer sides of the two ends of the notch.
As a further improvement of this scheme, camera adjustment mechanism adopts triaxial adjustment mechanism, including the installation base, be fixed with the Z axle on the installation base and adjust the pole, can install first regulation seat on the Z axle regulation pole with adjusting, be fixed with the Y axle regulation pole on the first regulation seat, can install the second on the Y axle regulation pole with adjusting and adjust the seat, can install the X axle on the second regulation seat with adjusting, can be provided with the camera mount pad that is used for installing the camera on the X axle regulation pole with adjusting.
As a further improvement of the scheme, the light source adjusting mechanism comprises a three-axis adjusting mechanism and an installation base, wherein a Z-axis adjusting rod is fixed on the installation base, a first adjusting seat is adjustably installed on the Z-axis adjusting rod, a Y-axis adjusting rod is fixed on the first adjusting seat, a second adjusting seat is adjustably installed on the Y-axis adjusting rod, an X-axis adjusting rod is adjustably installed on the second adjusting seat, and a light source installation seat for installing the detection light source is adjustably arranged on the X-axis adjusting rod.
As a further improvement of the scheme, the light source adjusting mechanism comprises a driving air cylinder, a connecting seat is fixed at the end part of a piston rod of the driving air cylinder, a rotary adjusting disc is installed on the connecting seat, and a detection light source is installed on the rotary adjusting disc.
As a further improvement of the scheme, a plurality of through holes are formed in the position of the notch of the box body at intervals, and the detection light source can selectively penetrate through the through holes and stretch into the notch.
To sum up, the beneficial effects of the utility model are that, compared with the prior art electromagnetic wire detection device has following advantage:
1) the electromagnetic wire flaw detection device can realize the omnibearing flaw detection on the electromagnetic wire at one time, so that the detection is simpler and more efficient;
2) adopt semi-closed design, need not remove the camera during threading for the threading is more convenient, stable.
Drawings
Fig. 1 is a schematic view of an internal three-dimensional structure of an electromagnetic wire detection device provided in an embodiment of the present invention;
fig. 2 is a side view of an electromagnetic wire detecting device according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of a camera adjusting mechanism of an electromagnetic wire detecting device according to an embodiment of the present invention;
fig. 4 is a schematic view of the installation positions of the detection camera and the detection light source of the electromagnetic wire detection device provided by the embodiment of the present invention.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, the present embodiment provides an electromagnetic wire detecting apparatus including a case 1, a notch 3 for conveniently picking and placing an electromagnetic wire 2 is formed through one corner of the case 1, two supporting rollers 4 for supporting the electromagnetic wire 2 are installed on the case 1 at the outer sides of two ends of the notch 3, an upper detecting camera 5, a lower detecting camera 6, a left detecting camera 7 and a right detecting camera 8 are respectively installed in the case 1 in the upper, lower, left and right directions of the notch 3, the four detecting cameras are all installed by a camera adjusting mechanism having the same structure, the camera adjusting mechanism adopts a three-axis adjusting mechanism, and includes an installation base 9, a Z-axis adjusting circular rod 10 is fixed on the installation base 9, a first adjusting seat 11 is adjustably installed on the Z-axis adjusting circular rod 10, a Y-axis adjusting circular rod 12 is fixed on the first adjusting seat 11, a second adjusting seat 13 is adjustably installed on the Y-axis adjusting circular rod 12, an X-axis adjusting round rod 14 is adjustably mounted on the second adjusting seat 13 along the second adjusting seat, and a camera mounting seat 16 for mounting a camera 15 is adjustably arranged at the end part of the X-axis adjusting round rod 14.
In order to carry out light compensation during the detection, still install a plurality of through light source adjustment mechanism in box 1 as required and detect light source 17, light source adjustment mechanism adopts two kinds of modes in this embodiment, and one of them structure is the same completely with camera adjustment mechanism's structure, and another kind of adjustment mechanism is including driving actuating cylinder 18, and the end fixing of the piston rod that drives actuating cylinder 18 has connecting seat 19, installs rotatory adjustment disk 20 on connecting seat 19, installs on the rotatory adjustment disk 20 and detects light source 17. Spaced apart on 3 position bottoms of breach of box 1 is equipped with a plurality of through-holes, and detection light source 17 can pass the through-hole selectively and stretch into in breach 3 through driving actuating cylinder to carry out light compensation when detecting the shooting to the electromagnetic wire 2 in breach 3.
The electromagnetic wire detection device is erected on the electromagnetic wire 2, surface images of the electromagnetic wire 2 are collected through the upper detection camera 5, the lower detection camera 6, the left detection camera 7 and the right detection camera 8, and the surface images are transmitted to the master control system to display surface flaws of the electromagnetic wire 2 in real time.
The above embodiments have been merely illustrative of the basic principles and features of the present invention, and the present invention is not limited by the above embodiments, and does not depart from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. An electromagnetic wire detection device, characterized in that: which comprises the steps of preparing a mixture of a plurality of raw materials,
the box body is provided with a notch which is convenient for taking and placing the electromagnetic wire in a penetrating way, and the box body is provided with a supporting part for supporting the electromagnetic wire,
at least four detection cameras configured to collect images of the surface of the electromagnetic wire, the four detection cameras are installed in the box body through camera adjusting mechanisms and are respectively positioned in the upper direction, the lower direction, the left direction and the right direction of the notch,
the light source adjusting mechanism is arranged in the box body and used for adjusting the light source adjusting mechanism to adjust the light source adjusting mechanism to compensate the light rays.
2. The electromagnetic wire detecting device according to claim 1, characterized in that: the supporting part comprises two supporting rollers which are arranged on the box body and positioned at the outer sides of two ends of the notch.
3. The electromagnetic wire detecting device according to claim 1, characterized in that: camera adjustment mechanism adopts triaxial adjustment mechanism, including the installation base, be fixed with the Z axle on the installation base and adjust the pole, install first regulation seat on the Z axle regulation pole adjustably, be fixed with the Y axle on the first regulation seat and adjust the pole, install the second on the Y axle regulation pole adjustably and adjust the seat, install the X axle on the second regulation seat adjustably and adjust the pole, be provided with the camera mount pad that is used for installing the camera on the X axle regulation pole adjustably.
4. The electromagnetic wire detecting device according to claim 1, characterized in that: the light source adjusting mechanism comprises a three-axis adjusting mechanism body and an installation base, wherein a Z-axis adjusting rod is fixed on the installation base, a first adjusting seat is adjustably installed on the Z-axis adjusting rod, a Y-axis adjusting rod is fixed on the first adjusting seat, a second adjusting seat is adjustably installed on the Y-axis adjusting rod, an X-axis adjusting rod is adjustably installed on the second adjusting seat, and a light source installation seat for installing a detection light source is adjustably arranged on the X-axis adjusting rod.
5. The electromagnetic wire detecting device according to claim 1, characterized in that: the light source adjusting mechanism comprises a driving air cylinder, a connecting seat is fixed at the end of a piston rod of the driving air cylinder, a rotary adjusting disc is installed on the connecting seat, and a detection light source is installed on the rotary adjusting disc.
6. The electromagnetic wire detecting device according to claim 1, characterized in that: a plurality of through holes are formed in the position of the notch of the box body at intervals, and the detection light source can selectively penetrate through the through holes and extend into the notch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023120557.9U CN213986232U (en) | 2020-12-22 | 2020-12-22 | Electromagnetic wire detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023120557.9U CN213986232U (en) | 2020-12-22 | 2020-12-22 | Electromagnetic wire detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213986232U true CN213986232U (en) | 2021-08-17 |
Family
ID=77246496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023120557.9U Active CN213986232U (en) | 2020-12-22 | 2020-12-22 | Electromagnetic wire detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213986232U (en) |
-
2020
- 2020-12-22 CN CN202023120557.9U patent/CN213986232U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An electromagnetic wire detection device Granted publication date: 20210817 Pledgee: Bank of China Co.,Ltd. Wuxi High tech Industrial Development Zone Branch Pledgor: WUXI JINGZHI VISION TECHNOLOGY CO.,LTD. Registration number: Y2024980011875 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |