Automatic discharging equipment of drilling rod
Technical Field
The utility model relates to a drilling equipment technical field, concretely relates to automatic discharging equipment of drilling rod.
Background
The tripping operation is the most frequent and hardest one of the drilling operations of the drilling machine, the tripping operation is required to be carried out no matter the drilling tool is replaced or the underground accident is processed, and the tripping time is more and more along with the increase of the drilling depth.
Due to the limitation of a mast structure of a drilling machine, all current vehicle-mounted drilling machines at home and abroad do not have a racking platform device for temporarily storing drill rods, such as a double-power vehicle-mounted drilling machine of patent No. 2018218463533, the existing mode is that when the vehicle-mounted drilling machines are used for drilling, a large number of drill rods which are unloaded during drilling can only be placed on the ground, so that a large area of a well site is needed, and the drill rods are butted with a power head spindle from the ground through a rod loading device one by one during drilling, then the drill rods are lifted to the top end and then are lowered to the well bottom, so that the drilling operation is time-consuming and huge work for the vehicle-mounted drilling machines.
Disclosure of Invention
The utility model discloses aim at solving the problem that the truck-mounted drilling rig tripping operation of above-mentioned description is long, the drilling rod occupies well site area big, the utility model provides a pair of it can be connected with rig dismantlement formula of drilling rod automatic discharging device, can realize depositing temporarily of the drilling rod that involves tripping the hole through the device, can greatly improve tripping efficiency.
In order to achieve the purpose of the invention, the technical scheme adopted by the utility model is as follows:
an automatic drill rod arranging device comprises a racking platform, the racking platform is fixedly connected with the ground or a drilling machine through a stand column, the racking platform is provided with a hanging rack, a mechanical arm and a camera, the hanging rack is used for hanging and storing drill rods, the hanging rack is fixedly connected with the racking platform, the mechanical arm can stretch and rotate and is used for placing the drill rods into the hanging rack or taking the drill rods out of the hanging rack, the mechanical arm can be movably connected with the drill rods at a power head of the drilling machine, the camera is used for observing conditions at the mechanical arm,
the drill rod is generally composed of a thick connector and a thin neck, the width of the gap channel of the hanging groove is larger than the diameter of the neck and smaller than the diameter of the connector, and the drill rod can be hung between the double parallel hanging edges; the stores pylon is provided with the main entrance, and the main entrance front end is close to the position of rig unit head when high-end, the main entrance with hang the clearance passageway intercommunication of groove, main entrance and clearance passageway be open structure down, be convenient for the drilling rod erect put the state under, its upper portion accessible displacement in main entrance and clearance passageway.
Furthermore, the hanging groove inclines for a certain angle between 0 degree and 15 degrees and is lifted towards the main channel direction, so that the drill rod can be stably hung on the hanging groove, and the drill rod is prevented from sliding out of a gap channel opening of the hanging groove due to shaking.
Furthermore, the upper end of the hanging rack is connected through a fixing frame I, the fixing frame I is arranged at the upper end of the hanging rack and is fixedly connected with the hanging groove, the fixing frame I does not conflict with the main channel and the gap channel, the displacement of the drill rod is not influenced, and the strength of the whole hanging rack hanging groove is improved; further, the fixed roof that sets up in mount upper end, the roof plays the guard action.
The two upright columns are fixedly connected through a plurality of trusses, the bottoms of the upright columns are fixed with a layer of platform of the vehicle-mounted drilling machine or the ground, and when the upright columns are connected with the layer of platform, the lower ends of the upright columns are hinged with the layer of platform through pin shafts; the stand can be formed for the multistage concatenation, is provided with connecting plate and round pin axle between section and the section.
The manipulator is connected with the upright post or the racking platform through the base and the lifting platform, the base is fixed on the lifting platform, the lower end of the lifting platform is connected with the lifting hydraulic cylinder, the upright post or the racking platform is provided with a slide, and the lifting platform is connected with the slide in a vertical sliding mode.
The manipulator base is connected with the lifting platform through the swing mechanism, so that the manipulator can rotate integrally.
The swing mechanism is driven by a hydraulic motor and comprises the hydraulic motor, a turbine speed reducer, a fixed seat and a rotating seat, wherein the hydraulic motor is arranged at the input end of the turbine speed reducer; the lower end of the turbine speed reducer is sleeved in the fixed seat and can rotate freely, the output end of the turbine speed reducer is connected with the rotating seat, the rotating seat is fixedly connected with the manipulator base, and the fixed seat is fixedly connected with the lifting platform.
The manipulator includes the arm, clamp fixes at the arm tip, the arm other end is connected with the base, the arm includes hydraulic stem I, take gear engagement's two parallelogram mechanisms, quadrilateral mechanism is by four connecting rods I, the connecting block is constituteed, the one end of two connecting rods I is articulated with clamp, the other end is articulated with the connecting block, I one end of two other connecting rods is articulated with the connecting block, the other end is articulated with the base, I middle part of the connecting rod of most limit end is connected with hydraulic stem I, the connecting block is provided with the meshing gear, even the gear respectively with I fixed connection of two connecting rods of most avris.
The clamp comprises a clamp claw, connecting rods II, a clamp head seat and a hydraulic rod II, wherein the middle of the clamp claw is hinged with the clamp head seat, the front ends of the two connecting rods II are hinged with the rear end of the clamp claw, the rear ends of the two connecting rods II are hinged with the end parts of the hydraulic rod II, the other end of the hydraulic rod II is connected with the clamp head seat, the hydraulic rod II acts, and the clamp claw is opened and closed.
The manipulator can realize the actions of lifting, rotating, front-back stretching and the like under the combined action of the lifting mechanism, the rotating mechanism and the mechanical arm, and can freely grab and discharge drill rods.
The camera is connected with a host of a driller control room or a manipulator controller, so that the manipulator operator can conveniently and visually operate and monitor the position of the racking platform.
One end of the racking platform is fixedly connected with the upright post through a bolt; the front end of the racking platform can be fixedly connected with the upper part of the fixed mast through a connecting seat, and the connecting seat is fixedly connected with the fixed mast through a bolt.
The racking platform consists of two symmetrical steel platforms, each steel platform is provided with a plurality of sections for storing drill rods, a hanging frame is arranged in each section, and the racking platform is provided with pedals for people to stand for operation and a detachable safety guardrail; and each steel platform is provided with a connecting seat connected with a mast of the drilling machine and a connecting plate connected with the upright post.
The upright post and the second-layer platform can be erected together with the fixed mast after being installed together with the fixed mast and the first-layer platform of the drilling machine, and can also be installed separately.
The utility model discloses a working process does: when the pole operation rises, the drilling rod is extracted to the top back through the overhead traveling crane, the manipulator is pressed from both sides and is bitten tight drilling rod, the unit head is rotatory, drilling rod and unit head separation, the manipulator withdrawal drives the main entrance of drilling rod entering stores pylon, the manipulator is rotatory to be put into the drilling rod and hangs the inslot, the clamp loosens and resets, the depositing of root drilling rod carries out down, when the operation of needs lower beam, the manipulator takes out the drilling rod with the drilling rod from the stores pylon, through clearance passageway, main entrance sends to unit head department, whole in-process, the drilling rod all keeps vertical state.
The utility model has the advantages that: the automatic discharging device of the drill rod has reasonable and ingenious structural design, is applied to the drilling operation of the coal bed gas drilling machine during the drilling process, removes the operation steps from the drill rod to the ground, vertically places the drill rod on the second-layer platform, saves space, is simple and convenient to operate, saves a large amount of time, lightens the labor intensity of post workers, and greatly improves the operation efficiency.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic top view of a racking platform;
FIG. 3 is a schematic view of a robot structure;
fig. 4 is a schematic view of the clamp structure.
1-fixed mast, 2-first floor, 3-crown block, 4-power head, 5-rod-feeding mechanism, 6-second floor, 7-manipulator, 8-upright column, 9-camera, 10-lifting platform, 11-lifting hydraulic cylinder, 12-base, 13-slewing mechanism, 601-hanging edge, 602-main channel, 603-clearance channel, 604-pedal, 605-connecting seat, 701-clamp, 702-connecting rod I, 703-connecting block, 704-gear, 705-hydraulic rod I, 7011-clamp claw, 7012-connecting rod II, 7013-clamp head seat and 7014-hydraulic rod II.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
In this embodiment, a vehicle-mounted drilling machine of this company is taken as an example, the vehicle-mounted drilling machine includes a fixed mast 1, a first floor 2, a crown block 3, and a power head 4, and a drill floor and a rod-up mechanism 5 are disposed at the first floor 2.
An automatic drill rod arranging device comprises a racking platform 6, the racking platform 6 is fixedly connected with the ground or a drilling machine through an upright post 8, the racking platform 6 is provided with a hanging rack, a mechanical arm 7 and a camera 9, the hanging rack is used for hanging and storing drill rods, the hanging rack is fixedly connected with the racking platform 6, the mechanical arm 7 can stretch and rotate to place the drill rods into the hanging rack or take the drill rods out of the hanging rack, the mechanical arm 7 can be movably connected with the drill rods at a power head 4 of the drilling machine, the camera 9 is used for observing the conditions at the mechanical arm 7,
the hanging rack is provided with a plurality of hanging grooves, each hanging groove comprises a gap channel 603 and a channel outlet, each gap channel is formed by parallel hanging edges 601, each hanging edge 601 is in contact connection with a drill rod, each drill rod generally comprises a thick connector and a thin neck, the width of each gap channel 603 of each hanging groove is larger than the diameter of the neck and smaller than the diameter of the connector, and the drill rods can be hung between the double parallel hanging edges 601; the hanger is provided with a main channel 602, the front end of the main channel 602 is close to the position of the drilling machine power head 4 at the high end, the main channel 602 is communicated with a gap channel 603 of the hanging groove, the main channel 602 and the gap channel 603 are both of lower opening structures, and the upper part of the drill rod can conveniently move without obstacles in the main channel 602 and the gap channel 603 when the drill rod is vertically arranged.
Furthermore, the hanging groove inclines at a certain angle between 0 degree and 15 degrees, so that the drill rod can be stably hung on the hanging groove, and the drill rod is prevented from sliding out of the opening of the clearance channel 603 of the hanging groove due to shaking.
Furthermore, the upper end of the hanging rack is connected through a fixing frame I, the fixing frame I is arranged at the upper end of the hanging rack and is fixedly connected with the hanging groove, the fixing frame I does not conflict with the main channel 602 and the gap channel 603, the displacement of the drill rod is not influenced, and the strength of the whole hanging groove of the hanging rack is improved; further, the fixed roof that sets up in mount upper end, the roof plays the guard action.
The number of the upright columns 8 is two, the upright columns are fixedly connected through a plurality of trusses, the bottom of each upright column 8 is fixed with the first-layer platform 2 of the truck-mounted drilling machine or fixed with the ground, and when the upright columns 8 are connected with the first-layer platform 2, the lower ends of the upright columns 8 are hinged with the first-layer platform 2 through hinge pins; the upright column 8 can be formed by splicing a plurality of sections, and a connecting plate and a pin shaft are arranged between the sections.
The manipulator 7 is connected with the upright column 8 or the racking platform 6 through the base 12 and the lifting platform 10, the base 12 is fixed on the lifting platform 10, the lower end of the lifting platform 10 is connected with the lifting hydraulic cylinder 11, the upright column 8 or the racking platform 6 is provided with a slide, and the lifting platform 10 is connected with the slide in a vertical sliding mode.
The manipulator 7 base 12 is connected with the lifting platform 10 through a slewing mechanism 13, so that the manipulator 7 can rotate integrally.
The swing mechanism 13 is driven by a hydraulic motor and comprises the hydraulic motor, a turbine speed reducer, a fixed seat and a rotating seat, wherein the hydraulic motor is arranged at the input end of the turbine speed reducer; the lower end of the turbine speed reducer is sleeved in the fixed seat and can freely rotate, the output end of the turbine speed reducer is connected with the rotating seat, the rotating seat is fixedly connected with the manipulator base 12, and the fixed seat is fixedly connected with the lifting platform 10.
The manipulator 7 comprises a mechanical arm and a clamp 701, the clamp 701 is fixed at the end of the mechanical arm, the other end of the mechanical arm is connected with the base 12, the mechanical arm comprises a hydraulic rod I705 and a double-parallelogram mechanism with gears 704 meshed, the parallelogram mechanism comprises four connecting rods I702 and a connecting block 703, one ends of the two connecting rods I702 are hinged to the clamp 701, the other ends of the two connecting rods I are hinged to the connecting block 703, one ends of the other two connecting rods I702 are hinged to the connecting block 703, the other ends of the other two connecting rods I702 are hinged to the base 12, the middle part of the connecting rod I702 at the extreme end is connected with the hydraulic rod I705, the connecting block 703 is provided with a meshed gear 704, and the two gears 704 are fixedly connected with the two connecting rods I702 at the extreme side respectively.
The clamp 701 comprises a clamp claw 7011, connecting rods II 7012, a clamp head seat 7013 and a hydraulic rod II 7014, the middle of the clamp claw 7011 is hinged to the clamp head seat 7013, the front ends of the two connecting rods II 7012 are hinged to the rear end of the clamp claw 7011, the rear ends of the two connecting rods II 7012 are hinged to the end portion of the hydraulic rod II 7014, the other end of the hydraulic rod II 7014 is connected with the clamp head seat 7013, the hydraulic rod II 7014 acts, and the clamp claw 7011 is opened and closed.
The manipulator 7 can realize the actions of lifting, rotating, front-back stretching and the like under the combined action of the lifting mechanism, the rotating mechanism 13 and the mechanical arm, and can freely grab and discharge drill rods.
The camera 9 is connected with a host of a driller control room or a manipulator 7, so that the manipulator 7 can be conveniently and visually operated by operators and can monitor the position of the racking platform 6.
One end of the racking platform 6 is fixedly connected with the upright post 8 through a bolt; the front end of the racking platform 6 can be fixedly connected with the upper part of the fixed mast 1 through a connecting seat 605, and the connecting seat 605 is fixedly connected with the fixed mast 1 through a bolt.
The racking platform 6 consists of two symmetrical steel platforms, each steel platform is provided with a plurality of sections for storing drill rods, a hanging rack is arranged in each section, and the racking platform 6 is provided with a pedal 604 for standing operation and a detachable safety guardrail; each steel platform is provided with a connecting seat 605 connected with the mast of the drilling machine and a connecting plate connected with the upright post 8.
The upright post 8 and the second floor 6 can be erected together with the fixed mast 1 after being installed together with the fixed mast 1 and the first floor 2 of the drilling machine, and can also be installed separately.
The utility model discloses a working process does: when the pole operation rises, the drilling rod is extracted to the top back through overhead traveling crane 3, manipulator clamp 701 bites the drilling rod, power head 4 is rotatory, the drilling rod separates with power head 4, manipulator 7 retracts, drive drilling rod gets into the main entrance 602 of stores pylon, manipulator 7 is rotatory to put into the drilling rod and hangs the inslot, clamp 701 loosens and resets, deposit of root drilling rod down carries out, when the operation of needs lower beam, manipulator 7 takes out the drilling rod with the drilling rod from the stores pylon, through clearance passageway 603, main entrance 602 delivers to power head department, in-process, the drilling rod all keeps vertical state.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should be construed as the protection scope of the present invention without inventive effort.