CN213889530U - Circular copper pipe lateral surface burnishing device of crystallizer - Google Patents
Circular copper pipe lateral surface burnishing device of crystallizer Download PDFInfo
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- CN213889530U CN213889530U CN202023138263.9U CN202023138263U CN213889530U CN 213889530 U CN213889530 U CN 213889530U CN 202023138263 U CN202023138263 U CN 202023138263U CN 213889530 U CN213889530 U CN 213889530U
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Abstract
The utility model relates to a circular copper pipe lateral surface burnishing device of crystallizer, comprises a workbench, the left side of the top surface of the workbench is connected with a left rotating shaft seat, a left rotating shaft is rotatably connected on the left rotating shaft seat, the left end of the left rotating shaft is connected with a rotating motor, and the right end of the left rotating shaft is connected with a left taper block; the right side of the top surface of the workbench is connected with a first linear module, the first linear module comprises a first sliding block capable of moving left and right, the top of the first sliding block is connected with a bearing seat, a right rotating shaft is rotatably connected onto the bearing seat, and the left end of the right rotating shaft is connected with a right conical block; the top of the left rotating shaft seat is connected with a top plate, the bottom surface of the top plate is connected with a second linear module, the second linear module comprises a second sliding block capable of moving in the left-right direction, and an arc-shaped grinding plate is connected below the second sliding block. The automatic polishing device can automatically polish the outer side surface of the circular copper pipe of the crystallizer, reduce the labor intensity of workers and improve the working efficiency and polishing quality.
Description
Technical Field
The utility model relates to a crystallizer copper pipe processing equipment technical field specifically is a circular copper pipe lateral surface burnishing device of crystallizer.
Background
The continuous casting machine is a machine for directly casting liquid molten steel into solid steel billet, and its main equipment is formed from steel ladle, steel ladle rotary table, tundish, stopper mechanism, crystallizer, vibrating machine, secondary cooling equipment, withdrawal and straightening machine, dummy bar, cutting equipment, blank-discharging device and water-cooled driving roller. The crystallizer is the core equipment of a continuous casting machine, and high-temperature molten steel is solidified through heat exchange of the crystallizer. The crystallizer can be divided into a tubular crystallizer and a plate crystallizer, the structure of the tubular crystallizer adopts a tubular copper pipe as main heat exchange equipment, high-temperature molten steel flows in the inner cavity of the copper pipe, cooling water flows on the outer wall of the copper pipe, and the high-temperature molten steel is solidified to form a billet through heat exchange.
The crystallizer copper pipe needs to be polished on the surface before use, the polishing procedure of the crystallizer copper pipe in the prior art is generally realized by manually holding an angle grinder, the labor intensity of workers is high, the working efficiency is low, and the polishing quality cannot be guaranteed.
Disclosure of Invention
For overcoming the above-mentioned problem that exists among the prior art, the utility model provides a circular copper pipe lateral surface burnishing device of crystallizer can realize the automatic polishing of the circular copper pipe lateral surface of crystallizer, has reduced workman's intensity of labour, has improved work efficiency and polishing quality.
The utility model discloses a realize through following technical scheme:
a polishing device for the outer side surface of a circular copper pipe of a crystallizer comprises a workbench, wherein the left side of the top surface of the workbench is connected with a left rotating shaft seat, a left rotating shaft is rotatably connected onto the left rotating shaft seat, the left end of the left rotating shaft is connected with a rotating motor, and the right end of the left rotating shaft is connected with a left conical block; the right side of the top surface of the workbench is connected with a first linear module, the first linear module comprises a first sliding block capable of moving left and right, the top of the first sliding block is connected with a bearing seat, a right rotating shaft is rotatably connected onto the bearing seat, and the left end of the right rotating shaft is connected with a right conical block; the top of the left rotating shaft seat is connected with a top plate, the bottom surface of the top plate is connected with a second linear module, the second linear module comprises a second sliding block capable of moving in the left-right direction, and an arc-shaped grinding plate is connected below the second sliding block.
Preferably, the workbench is provided with a lifting platform hole in the vertical direction, and a shear type lifter is arranged in the lifting platform hole.
Preferably, a V-shaped placing plate is connected to the top surface of the scissor lift.
Preferably, the V-shaped side surface of the V-shaped placing plate is connected with a pressure sensor, and the V-shaped placing plate further comprises a PLC (programmable logic controller), wherein the PLC is electrically connected with the pressure sensor, the rotating motor, the scissor lift, the linear module I and the linear module II.
Preferably, the workbench is hollow, and the front side of the workbench is connected with a storage door.
Preferably, the top of the front side of the workbench is hinged with a material smoothing plate.
The utility model has the advantages that:
1. the left side of the top surface of the workbench is connected with a left rotating shaft seat, a left rotating shaft driven by a rotating motor to rotate is connected onto the left rotating shaft seat, and the right end of the left rotating shaft is connected with a left conical block; the right side of the top surface of the workbench is connected with a first linear module, the first linear module is connected with a bearing seat capable of moving left and right, the bearing seat is rotatably connected with a right rotating shaft, and the left end of the right rotating shaft is connected with a right conical block; the top of the left rotating shaft seat is connected with a top plate, and an arc-shaped grinding plate which is driven by the linear module II to move left and right is connected below the top plate. During operation, left side awl piece and straight line module one drive right awl piece and press from both sides the copper pipe tightly, rotate the motor and drive the copper pipe and rotate, and the arc lapping plate moves about under the drive of straight line module two simultaneously, under the rotation of copper pipe and the compound motion that the arc lapping plate side-to-side motion formed, the automatic burnishing and polishing of surface realization of circular copper pipe has reduced workman's intensity of labour, has improved work efficiency and polishing quality.
2. The lifting platform hole in the vertical direction is formed in the workbench, the shear type lifter is arranged in the lifting platform hole, the copper pipe is lifted up by the shear type lifter instead of manpower until the copper pipe is clamped by the left conical block and the right conical block, and the labor intensity of workers is reduced.
3. The V-shaped placing plate is connected to the top surface of the scissor lift, and the V-shaped groove in the top surface of the V-shaped placing plate can prevent the round copper pipe from rolling down from the scissor lift.
4. The board bottom is placed in the V-arrangement and is connected with pressure sensor, still include the PLC controller, the PLC controller and pressure sensor, rotate the motor, straight line module one and two electricity of sharp module are connected, when operating personnel place the board with the copper pipe roll to the V-arrangement on, pressure sensor senses and signals for the PLC controller behind the copper pipe, the formula lift is cut in PLC controller control and is holding in the palm the copper pipe and rise, when rising coaxial with left awl piece, straight line module one drives right awl piece left motion and presss from both sides the copper pipe tightly, it rotates the copper pipe to rotate the motor drive, arc lapping plate moves left and right side to copper pipe burnishing and polishing under straight line module two drives simultaneously, the full-automatic completion of whole polishing process, degree of automation is higher.
5. The inside cavity of workstation, workstation front side are connected with the storing door, are convenient for leave repair tools, frock commonly used in the workstation.
6. The top of the front side of the workbench is hinged with a material smoothing plate, and when the copper pipe is polished and fed, the copper pipe can be pushed to the surface of the workbench along the material smoothing plate, so that more labor is saved.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic top view of the present invention.
Fig. 4 is a schematic perspective view of the present invention.
Fig. 5 is a schematic perspective view of the present invention.
Fig. 6 is a schematic three-dimensional structure diagram of the present invention.
In the figure, 1-workbench, 11-lifting platform hole, 12-storage door, 13-material following plate, 2-scissor type lifting platform, 21-V-shaped placing block, 3-left rotating shaft seat, 31-left rotating shaft, 32-rotating motor, 33-left conical block, 4-linear module I, 41-sliding block I, 42-bearing seat, 43-right rotating shaft, 44-right conical block, 5-top plate, 6-linear module II, 61-sliding block II, 62-connecting plate, 63-arc grinding plate and 7-copper pipe.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 6, the utility model relates to a polishing device for the outer side surface of a circular copper tube of a crystallizer, which comprises a workbench 1, wherein the left side of the top surface of the workbench 1 is connected with a left rotating shaft seat 3, the left rotating shaft seat 3 is rotatably connected with a left rotating shaft 31, as shown in fig. 1, the left end of the left rotating shaft 31 is connected with a rotating motor 32, and the right end of the left rotating shaft 31 is connected with a left conical block 33; the right side of the top surface of the workbench 1 is connected with a first linear module 4, the first linear module 4 comprises a first sliding block 41 capable of moving left and right, the top of the first sliding block 41 is connected with a bearing seat 42, the bearing seat 42 is rotatably connected with a right rotating shaft 43, the right rotating shaft 43 is coaxial with the left rotating shaft 31, the left end of the right rotating shaft 43 is connected with a right conical block 44, the left end of a copper pipe 7 is coaxially propped against a left conical block 33, and then the first linear module 4 drives the right conical block 44 to move left to clamp the copper pipe 7 tightly, as shown in fig. 6.
3 tops of left side pivot seat are connected with roof 5, be connected with two 6 of sharp module on the 5 bottom surfaces of roof, two 6 of sharp module are including two 61 of slider that can left right direction removal, two 61 below of slider are connected with arc lapping plate 63, it is concrete, can dismantle on two 61 bottom surfaces of slider and be connected with connecting plate 62, be convenient for correspond the change according to copper pipe 7 of different diameters, arc lapping plate 63 is connected to connecting plate 62 below, arc lapping plate 63 bottom surface is the grinding bed, the bottom surface radian diameter of arc lapping plate 63 is the same with copper pipe 7 diameter that will polish. After the copper pipe 7 is clamped and fixed by the left conical block 33 and the right conical block 44, the copper pipe 7 is driven to rotate by the rotating motor 32, and when the copper pipe is rotated, the arc-shaped grinding plate 63 is driven by the linear module II 6 to move and feed in the left or right direction, so that the grinding and polishing of the outer circular surface of the copper pipe 7 are realized.
The lifting platform hole 11 in the vertical direction is formed in the workbench 1, the scissor type lifter 2 is arranged in the lifting platform hole 11, the scissor type lifter 2 is in an electric mode, the copper pipe 7 is lifted up through the scissor type lifter 2 instead of manual work until the left conical block 33 and the right conical block 44 clamp the two ends of the copper pipe 7, and labor intensity of workers is reduced.
The V-shaped placing plate 21 is connected to the top surface of the scissor type lifter 2, and the V-shaped groove in the top surface of the V-shaped placing plate 21 can prevent the round copper pipe 7 from rolling off the scissor type lifter 2, so that the safety is improved.
The V-shaped side face of the V-shaped placing plate 21 is connected with a pressure sensor, the V-shaped placing plate further comprises a PLC, the PLC is of a Siemens S7-200 model, and the PLC is electrically connected with the pressure sensor, the rotating motor 32, the linear module I4, the scissor type lifter 2 and the linear module II 6. During operation, operating personnel places the V-arrangement inslot of board 21 with copper pipe 7 roll to the V-arrangement, pressure sensor senses and signals for the PLC controller behind the copper pipe 7, PLC controller control is cutting formula lift 2 and is holding in the palm copper pipe 7 and is ascending, when ascending coaxial with left awl piece 33, straight line module one 4 drives right awl piece 44 and moves left and press from both sides tight copper pipe 3, it rotates copper pipe 7 rotation to rotate motor 32, arc lapping plate 63 drives the side-to-side movement under straight line module two 6 drives copper pipe 7 burnishing and polishing simultaneously, the full-automatic completion of whole polishing process, degree of automation is higher.
The inside cavity of workstation 1, workstation 1 front side is connected with storing door 12, is convenient for leave maintenance tool, frock commonly used in workstation 1.
The top of the front side of the workbench 1 is hinged with a material plate 13, and when the copper pipe 7 is polished and loaded, the copper pipe 7 can be pushed to the workbench surface along the material plate 13, so that the labor is saved when the copper pipe is lifted.
The working process is as follows: an operator rolls the copper pipe 7 into a V-shaped groove of the V-shaped placing plate 21, the pressure sensor senses the copper pipe 7 and then sends signals to the PLC, the PLC controls the scissor type lifter 2 to support the copper pipe 7 to ascend, when the copper pipe ascends to be coaxial with the left conical block 33, the straight line module I4 drives the right conical block 44 to move leftwards to clamp the copper pipe 3, the scissor type lifter 2 descends, the rotating motor 32 drives the copper pipe 7 to rotate, and meanwhile the arc-shaped grinding plate 63 is driven by the straight line module II 6 to move leftwards and rightwards to polish the copper pipe 7.
In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of describing the present invention, but do not require the present invention to be constructed or operated in a specific orientation, and therefore, cannot be construed as limiting the present invention. The terms "connected" and "connected" in the present invention are to be understood in a broad sense, and may be connected or detachably connected, for example; the terms may be directly connected or indirectly connected through intermediate components, and specific meanings of the terms may be understood as specific conditions by those skilled in the art.
The foregoing is a preferred embodiment of the present invention, and the description of the specific embodiments is only for better understanding of the idea of the present invention. To those skilled in the art, many modifications and equivalents may be made in accordance with the principles of the present invention and are deemed to fall within the scope of the invention.
Claims (6)
1. The utility model provides a circular copper pipe lateral surface burnishing device of crystallizer, includes workstation (1), its characterized in that: the left side of the top surface of the workbench (1) is connected with a left rotating shaft seat (3), the left rotating shaft seat (3) is rotatably connected with a left rotating shaft (31), the left end of the left rotating shaft (31) is connected with a rotating motor (32), and the right end of the left rotating shaft (31) is connected with a left conical block (33); the right side of the top surface of the workbench (1) is connected with a first linear module (4), the first linear module (4) comprises a first sliding block (41) capable of moving left and right, the top of the first sliding block (41) is connected with a bearing seat (42), a right rotating shaft (43) is rotatably connected onto the bearing seat (42), and the left end of the right rotating shaft (43) is connected with a right conical block (44); the top of the left rotating shaft seat (3) is connected with a top plate (5), the bottom surface of the top plate (5) is connected with a second linear module (6), the second linear module (6) comprises a second sliding block (61) capable of moving in the left-right direction, and an arc-shaped grinding plate (63) is connected below the second sliding block (61).
2. The polishing device for the outer side surface of the circular copper pipe of the crystallizer as recited in claim 1, wherein: the workbench (1) is provided with a lifting platform hole (11) in the vertical direction, and a shear type lifter (2) is arranged in the lifting platform hole (11).
3. The polishing device for the outer side surface of the circular copper pipe of the crystallizer as recited in claim 2, wherein: the top surface of the scissor type lifter (2) is connected with a V-shaped placing plate (21).
4. The device for polishing the outer side surface of the circular copper pipe of the crystallizer according to claim 3, wherein the polishing device comprises: the V-shaped side face of the V-shaped placing plate (21) is connected with a pressure sensor and further comprises a PLC, and the PLC is electrically connected with the pressure sensor, the rotating motor (32), the first linear module (4), the shear type lifter (2) and the second linear module (6).
5. The polishing device for the outer side surface of the circular copper pipe of the crystallizer as recited in claim 1 or 4, wherein: the workbench (1) is hollow, and the front side of the workbench (1) is connected with a storage door (12).
6. The device for polishing the outer side surface of the circular copper pipe of the crystallizer according to claim 5, wherein the polishing device comprises: the top of the front side of the workbench (1) is hinged with a material smoothing plate (13).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202023138263.9U CN213889530U (en) | 2020-12-22 | 2020-12-22 | Circular copper pipe lateral surface burnishing device of crystallizer |
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CN202023138263.9U CN213889530U (en) | 2020-12-22 | 2020-12-22 | Circular copper pipe lateral surface burnishing device of crystallizer |
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CN213889530U true CN213889530U (en) | 2021-08-06 |
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CN202023138263.9U Active CN213889530U (en) | 2020-12-22 | 2020-12-22 | Circular copper pipe lateral surface burnishing device of crystallizer |
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