CN213866062U - Environmental protection organic matter system charcoal machine - Google Patents
Environmental protection organic matter system charcoal machine Download PDFInfo
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- CN213866062U CN213866062U CN202022223873.2U CN202022223873U CN213866062U CN 213866062 U CN213866062 U CN 213866062U CN 202022223873 U CN202022223873 U CN 202022223873U CN 213866062 U CN213866062 U CN 213866062U
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Abstract
The utility model discloses an environment-friendly organic matter charcoal making machine, which comprises a frame, a material conveying device and a smoke filtering device, wherein the frame is provided with a workbench, and the workbench is provided with a drying furnace, a cracking furnace and a carbonization furnace which can be communicated in sequence along the front and back directions; the material conveying device comprises a first linear driving mechanism, a first rail and a turnover vehicle arranged on the first rail, wherein the first linear driving mechanism and the first rail are arranged on the workbench, the output end of the first linear driving mechanism is connected with the turnover vehicle, the first rail sequentially penetrates through the drying furnace, the cracking furnace and the carbonization furnace, and the turnover vehicle can penetrate through the drying furnace, the cracking furnace and the carbonization furnace; the flue gas filtering device is communicated with the drying furnace. The drying furnace dries the raw material for making charcoal and generates flue gas containing water, vinegar and other solid particles; the smoke filtering device filters water, vinegar and other solid particles in the smoke; the cracking furnace cracks the raw material for making charcoal to produce substances such as tar and the like, and the carbonization furnace bakes the raw material for making charcoal into finished charcoal at high temperature.
Description
Technical Field
The utility model relates to a system charcoal equipment field, in particular to organic matter system charcoal machine of environmental protection.
Background
In life and production, a great deal of organic waste exists, such as paper and food residues in household garbage, and straws and wood in agricultural production, and if the waste is directly discarded, the environment is polluted, the waste can be decomposed after a long time, a large amount of space is occupied for stacking the waste, and the management is troublesome. And part of the organic waste can be made into charcoal, such as wood is recycled and made into charcoal, and the charcoal is cleaner energy, has high heat value and longer burning time, and is smokeless and tasteless in burning, so the recycling of the organic waste into the charcoal is a method for effectively treating the organic waste, and the organic waste becomes a raw material for making the charcoal. However, the traditional kiln or carbonization equipment has huge body shape and large occupied area, the carbonization equipment completes the whole carbon making work in the same furnace body, the carbon making needs long time, the efficiency is low, the time and temperature control of each stage of the carbon making is complex, and the requirement on the technical level of workers is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an environmental protection organic matter system charcoal machine can make organic waste into the charcoal, and the efficiency of system charcoal is higher, reduces the pollution to air circumstance.
The environment-friendly organic matter charcoal making machine comprises a frame, a material conveying device and a smoke filtering device, wherein a workbench is arranged on the frame, and a drying furnace, a cracking furnace and a carbonization furnace which can be sequentially communicated are arranged on the workbench along the front and back directions; the material conveying device comprises a first linear driving mechanism, a first rail and a turnover vehicle arranged on the first rail, the first linear driving mechanism and the first rail are arranged on the workbench, the output end of the first linear driving mechanism is connected with the turnover vehicle, the first rail sequentially penetrates through the drying furnace, the cracking furnace and the carbonization furnace, and the turnover vehicle can penetrate through the drying furnace, the cracking furnace and the carbonization furnace; the flue gas filtering device is communicated with the drying furnace.
According to the utility model discloses environmental protection organic matter system charcoal machine has following beneficial effect at least: placing the raw materials for making the charcoal in a turnover vehicle, driving the turnover vehicle to move on a first track by a first linear driving mechanism, so that the raw materials for making the charcoal carried by the turnover vehicle sequentially enter a drying furnace, a cracking furnace and a carbonization furnace, and the raw materials for making the charcoal are dried in the drying furnace and generate flue gas containing water, vinegar and other solid particles; water, vinegar and other solid particles in the flue gas are filtered by the flue gas filtering device, so that the environment is prevented from being polluted; then the raw material for making charcoal is cracked in a cracking furnace to produce substances such as tar and the like, and then the raw material for making charcoal is baked in the cracking furnace at high temperature to form finished charcoal. The transfer of the raw materials for making the charcoal in each furnace is completed by the transfer cart, which is convenient and fast, so that the efficiency of making the charcoal is improved.
According to some embodiments of the utility model, still include preheater and cooling furnace, the preheater with the cooling furnace all locates on the workstation, the preheater the drying furnace the pyrolysis furnace the retort with the cooling furnace can communicate in proper order, first track runs through in proper order the preheater the drying furnace the pyrolysis furnace the retort with the cooling furnace.
According to some embodiments of the utility model, the preheater is kept away from one side of drying furnace is equipped with first furnace gate, the preheater with be equipped with the second furnace gate between the drying furnace, the drying furnace with be equipped with the third furnace gate between the pyrolysis furnace, the pyrolysis furnace with be equipped with the fourth furnace gate between the retort, the retort with be equipped with the fifth furnace gate between the cooling furnace, the cooling furnace is kept away from one side of retort is equipped with the sixth furnace gate, first furnace gate with the second furnace gate can with the preheater is sealed, the second furnace gate with the third furnace gate can with the drying furnace is sealed, the third furnace gate with the fourth furnace gate can with the pyrolysis furnace is sealed, the fourth furnace gate with the fifth furnace gate can with the retort is sealed, the fifth furnace gate with the sixth furnace gate can with the cooling furnace is sealed.
According to some embodiments of the present invention, the cracking furnace comprises a first furnace body, a heating device and an oil filtering assembly, wherein a first furnace chamber is arranged in the first furnace body, a first furnace inlet and a first furnace outlet are respectively arranged on the front and rear side walls of the first furnace body, the first furnace inlet and the first furnace outlet are both communicated with the first furnace chamber, the first track passes through the first furnace inlet, the first furnace chamber and the first furnace outlet, an air duct is arranged in the first furnace body, a first exhaust fan is arranged in the air duct, the inlet and the outlet of the air duct are respectively arranged on the left and right side walls of the first furnace chamber, the third furnace door and the fourth furnace door are respectively arranged on the front and rear side walls of the first furnace body in a sliding manner, the third furnace door and the fourth furnace door are respectively used for sealing the first furnace inlet and the first furnace outlet, the heating device is arranged in the air duct or the first hearth, the oil filtering assembly is arranged in the air duct, and the oil filtering assembly can filter and remove tar in air.
According to the utility model discloses a some embodiments, be equipped with left baffle, last baffle and right baffle in the first furnace body, a left side baffle go up the baffle right baffle the roof of first furnace with the lateral wall encloses about first furnace is in the wind channel, the import with the export is located respectively a left side baffle with on the right baffle.
According to some embodiments of the utility model, be equipped with first guide rail and second guide rail on two lateral walls around the first furnace body respectively, the third furnace gate can with the first guide rail is connected, the fourth furnace gate can with the second guide rail is connected, the third furnace gate with between the preceding lateral wall of first furnace body and the fourth furnace gate with all be equipped with sealed the pad between the back lateral wall of first furnace body.
According to some embodiments of the utility model, the oil strain subassembly includes oil cleaner screen, oil cup and oil extraction pipe, the oil cleaner screen with the lateral wall in wind channel is connected, the oil cup is located the below of oil cleaner screen, the one end of oil extraction pipe with the oil cup intercommunication, the other end of oil extraction pipe extends outside the first furnace body.
According to the utility model discloses a some embodiments, first linear drive mechanism includes first motor, first rack and a plurality of first gear, and is a plurality of first gear is followed first orbital length direction branch is located on the workstation, arbitrary adjacent two the distance of first gear is less than the length of first rack, first motor is located on the workstation and with first gear drive connects, first rack is located on the turnover vehicle, every first gear all can with first rack mutually supports.
According to some embodiments of the utility model, first motor with the lower surface of workstation is connected, the lower surface of workstation corresponds the region of first gear all is equipped with the mounting box, the top of workstation with the inner chamber intercommunication of mounting box, be equipped with the pivot in the mounting box, be equipped with the second gear in the pivot, the second gear with first gear drive connects, two ends of pivot all stretch out outside the mounting box, the end with be equipped with the second sealing member between the mounting box, first motor with the end transmission is connected.
According to some embodiments of the utility model, flue gas filter equipment includes box, case lid, intake pipe and outlet duct, be equipped with first cavity, second cavity, third cavity, fourth cavity and the fifth cavity that communicates in proper order in the box, first cavity with be equipped with the first filtering component of detachable between the second cavity, the second cavity with be equipped with the detachable second filtering component between the third cavity, the fourth cavity with be equipped with the detachable third filtering component between the fifth cavity, case lid detachably locates on the box and sealed the second cavity with the fifth cavity, the both ends of intake pipe communicate respectively first cavity with the drying oven.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural view of an environment-friendly organic matter charcoal making machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of the material conveyor apparatus;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic structural view of a work table, a first linear drive mechanism, a first track and a transfer car in the material conveyor apparatus;
FIG. 5 is a schematic view of a distillation furnace;
FIG. 6 is a schematic sectional view of a distillation furnace;
FIG. 7 is a schematic view of the distillation furnace with its side walls hidden;
FIG. 8 is an enlarged partial view of the portion B in FIG. 4;
FIG. 9 is a schematic cross-sectional view of a flue gas filtering device;
FIG. 10 is a schematic view of the structure of a cooling furnace;
FIG. 11 is a schematic sectional view of a cooling furnace.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to the orientation description, such as the directions of up, down, front, back, left, right, etc., may be the orientation or positional relationship shown on the drawings, only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the present number, and the terms greater than, less than, within, etc. are understood as including the present number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 to 4, the utility model discloses an environment-friendly organic matter charcoal making machine, which comprises a frame 100, a material conveying device 500 and a flue gas filtering device 600, wherein a workbench 110 is arranged on the frame 100, and a drying furnace 200, a cracking furnace 300 and a carbonization furnace 400 which can be sequentially communicated are arranged on the workbench 110 along the front-back direction; the material conveying device 500 comprises a first linear driving mechanism 510, a first rail 520 and a turnover vehicle 530 arranged on the first rail 520, wherein the first linear driving mechanism 510 and the first rail 520 are both arranged on the workbench 110, the output end of the first linear driving mechanism 510 is connected with the turnover vehicle 530, the first rail 520 sequentially penetrates through the drying furnace 200, the cracking furnace 300 and the carbonization furnace 400, and the turnover vehicle 530 can penetrate through the drying furnace 200, the cracking furnace 300 and the carbonization furnace 400; the flue gas filtering device 600 is communicated with the drying oven 200.
Placing the raw materials for making charcoal in a turnover vehicle 530, wherein a first linear driving mechanism 510 drives the turnover vehicle 530 to move on a first track 520, so that the turnover vehicle 530 carries the raw materials for making charcoal to sequentially enter a drying furnace 200, a cracking furnace 300 and a carbonization furnace 400, and the raw materials for making charcoal are dried in the drying furnace 200 and generate flue gas containing water, vinegar and other solid particles; water, vinegar and other solid particles in the flue gas are filtered by the flue gas filtering device 600, so that the environment is prevented from being polluted; then the raw material for making charcoal is cracked in the cracking furnace 300 to produce tar and other substances, and then the raw material for making charcoal is baked in the carbonization furnace 400 at high temperature to form finished charcoal. The transfer of the raw materials for making charcoal in each furnace is completed by the transfer cart 530, which is convenient and fast, so that the efficiency of making charcoal is improved.
The utility model discloses an in some embodiments, environmental protection organic matter system charcoal machine still includes preheater 700 and cooling furnace 800, and on workstation 110 was all located to preheater 700 and cooling furnace 800, preheater 700, drying furnace 200, cracking furnace 300, retort 400 and cooling furnace 800 can communicate in proper order, and first track 520 runs through preheater 700, drying furnace 200, cracking furnace 300, retort 400 and cooling furnace 800 in proper order.
Since the first rail 520 sequentially penetrates the preheating furnace 700, the drying furnace 200, the cracking furnace 300, the carbonizing furnace 400, and the cooling furnace 800, the transferring cart 530 may sequentially enter the preheating furnace 700, the drying furnace 200, the cracking furnace 300, the carbonizing furnace 400, and the cooling furnace 800 with raw materials for making charcoal. The preheating furnace 700 can heat the raw material for making charcoal in advance, and evaporate the moisture in the raw material for making charcoal in advance. After the charcoal making raw material is made into finished charcoal, the temperature of the finished charcoal is higher, and the finished charcoal can be cooled through the cooling furnace 800. The whole environment-friendly organic matter charcoal making machine can complete the conversion from charcoal making raw materials to finished charcoal which can be directly used, and has complete functions.
In some embodiments of the present invention, one side of the preheating furnace 700 far away from the drying furnace 200 is provided with a first furnace door 710, a second furnace door 720 is provided between the preheating furnace 700 and the drying furnace 200, a third furnace door 310 is provided between the drying furnace 200 and the cracking furnace 300, a fourth furnace door 320 is provided between the cracking furnace 300 and the carbonizing furnace 400, a fifth furnace door 810 is provided between the carbonizing furnace 400 and the cooling furnace 800, one side of the cooling furnace 800 far away from the carbonizing furnace 400 is provided with a sixth furnace door 820, the preheating furnace 700 can be sealed by the first furnace door 710 and the second furnace door 720, the drying furnace 200 can be sealed by the second furnace door 720 and the third furnace door 310, the cracking furnace 300 can be sealed by the third furnace door 310 and the fourth furnace door 320, the carbonizing furnace 400 can be sealed by the fourth furnace door 320 and the fifth furnace door 810, and the cooling furnace 800 can be sealed by the fifth furnace door 810 and the sixth furnace door 820.
The first, second, third, fourth, fifth and sixth doors 710, 720, 310, 320, 810 and 820 can separate the preheating furnace 700 from the drying furnace 200, the drying furnace 200 from the cracking furnace 300, the cracking furnace 300 from the carbonizing furnace 400 and the carbonizing furnace 400 from the cooling furnace 800, and the furnaces on the front and rear sides of the doors can be communicated by opening any one door. After the two adjacent furnaces are communicated, the transfer cart 530 can carry the raw materials for making charcoal to transfer between the two adjacent furnaces, and the furnace doors also keep the independence and the sealing performance of each furnace.
Referring to fig. 5 to 7, the cracking furnace 300 includes a first furnace body 330, a heating device 340 and an oil filter assembly 350, a first hearth 331 is provided in the first furnace body 330, a first furnace inlet 332 and a first furnace outlet 333 are provided on two front and rear side walls of the first furnace body 330, the first furnace inlet 332 and the first furnace outlet 333 are both communicated with the first hearth 331, and a first rail 520 passes through the first furnace inlet 332, the first hearth 331 and the first furnace outlet 333, so that the turnover vehicle 530 can carry raw materials for making charcoal to enter the first hearth 331 from the first furnace inlet 332, and then the turnover vehicle 530 can carry raw materials for making charcoal to move out of the first furnace body 330 from the first furnace outlet 333.
An air duct 360 is arranged in the first furnace body 330, a first exhaust fan 363 is arranged in the air duct 360, an inlet 361 and an outlet 362 of the air duct 360 are respectively arranged on the left side wall and the right side wall of the first hearth 331, and the first exhaust fan 363 can make air form circulating air flow in the air duct 360 and the first hearth 331. The third oven door 310 is slidably disposed on the front sidewall of the first oven body 330 for sealing the first oven inlet 332; the fourth oven door 320 is slidably disposed on the rear sidewall of the first oven body 330 for sealing the first oven outlet 333. Heating device 340 is arranged in air duct 360 or first hearth 331, and heating device 340 can heat the air in air duct 360 and in first hearth 331, and the heating of raw materials for making charcoal can be realized to the air that is heated for raw materials for making charcoal intensifies and splits out tar. The oil filter assembly 350 is arranged in the air duct 360, cracked tar enters the air duct 360 along with air, and the oil filter assembly 350 can filter and remove tar in the air.
The utility model discloses an in some embodiments, be equipped with left baffle 370, go up baffle 380 and right baffle 390 in the first furnace body 330, the lateral wall encloses into wind channel 360 about the roof of left baffle 370, last baffle 380, right baffle 390, first furnace 331 and first furnace 331, import 361 and export 362 locate respectively on left baffle 370 and on the right baffle 390.
It can also be said that the wind tunnel 360 is provided on the inner wall of the first furnace body 330. The left partition plate 370, the upper partition plate 380 and the right partition plate 390 can be conveniently and quickly installed on the inner wall of the first furnace body 330, so that erection of the air duct 360 is completed, the air duct 360 is manufactured at a high production speed, difficulty is low, and labor intensity for machining the air duct 360 is reduced. The air duct 360 limits and guides the air flowing direction, and the inlet 361 and the outlet 362 are arranged oppositely, so that the circulating air flow can flow quickly, the flowing air can be in full contact with the raw material for making charcoal, and all areas of the raw material for making charcoal can be dehydrated, dried and cracked at a constant speed.
The utility model discloses an in some embodiments, import 361 is a plurality of first through-holes of locating on the left baffle 370, and export 362 is a plurality of second through-holes of locating on the right baffle 390, and a plurality of first through-holes and a plurality of second through-holes can make the circulating air flow through whole first furnace 331, avoid appearing the dead angle that the circulating air flow can not blow in the first furnace 331, and then make the raw and other materials of charcoal making in each region of first furnace 331 dry in step. The number of the first through holes and the second through holes may be determined according to the area of the partition, and the first through holes and the second through holes are uniformly distributed on the left partition 370 and the right partition 390.
The utility model discloses an in some embodiments, be equipped with first guide rail 334 and second guide rail on two lateral walls around the first furnace body 330 respectively, third furnace door 310 can be connected with first guide rail 334 with sliding, and fourth furnace door 320 can be connected with the second guide rail with sliding, all is equipped with sealed the pad between the preceding lateral wall of third furnace door 310 and first furnace body 330 and between the back lateral wall of fourth furnace door 320 and first furnace body 330. The third oven door 310 can be conveniently and quickly moved through the first guide rail 334 to open or close the first oven inlet 332, the fourth oven door 320 can be conveniently and quickly moved through the second guide rail to open or close the first oven outlet 333, the friction force applied to the third oven door 310 and the fourth oven door 320 during sliding is reduced through the first guide rail 334 and the second guide rail, the sealing gasket can enable the sealing performance of the first oven inlet 332 and the first oven outlet 333 to be good, heat loss caused by air leakage of the first oven body 330 is avoided, and external air can be prevented from entering the first oven cavity 331.
Specifically, two first guide rails 334 and two second guide rails are arranged, the two first guide rails 334 are respectively arranged on the front side walls of the first furnace body 330 at the left side and the right side of the first furnace inlet 332, the two first guide rails 334 are parallel to each other, and the third furnace door 310 is arranged on the two first guide rails 334 in a spanning manner, so that the left end and the right end of the third furnace door 310 are stressed in a balanced manner, the movement is more stable, the abrasion of the third furnace door 310 and the first guide rails 334 can be effectively reduced, and the service lives of the third furnace door 310 and the first guide rails 334 are prolonged; the two second guide rails are respectively arranged on the rear side walls of the first furnace body 330 at the left side and the right side of the first furnace outlet 333, the two second guide rails are parallel to each other, and the fourth furnace door 320 is arranged on the two second guide rails in a spanning manner, so that the left end and the right end of the fourth furnace door 320 are balanced in stress and move more stably, the abrasion of the fourth furnace door 320 and the second guide rails can be effectively reduced, and the service life of the fourth furnace door 320 and the second guide rails is prolonged.
In some embodiments, oil filter screen 351 is funnel-shaped, and the circumferential side of oil filter screen 351 is connected with the inner circumferential wall of air duct 360. The drain 353 communicates with the lower end of the oil cup 352. The oil discharge pipe 353 is obliquely arranged, the other end of the oil discharge pipe 353 is lower than the oil cup 352 so as to facilitate the tar to flow out of the first furnace body 330 through the oil discharge pipe 353, and the other end of the oil discharge pipe 353 is provided with a valve. The heating device 340 includes a plurality of electrical heating tubes, which have high power and are convenient to set, and are very suitable for heating the air in the air duct 360. The electric heating tube is U-shaped and is provided with a plurality of radiating fins.
A horizontal baffle 364 is arranged between the upper partition 380 and the top wall of the first hearth 331, the baffle 364 divides a cavity between the upper partition 380 and the top wall of the first hearth 331 into an upper cavity and a lower cavity, the upper cavity is communicated with the outlet 362, the lower cavity is communicated with the inlet 361, a third through hole is arranged on the baffle 364, the first exhaust fan 363 is a centrifugal fan, the first exhaust fan 363 is arranged at the third through hole, and an air inlet and an air outlet of the first exhaust fan 363 face the lower cavity and the upper cavity respectively. A vertical air deflector is provided in the upper chamber to direct the circulating air flow towards the outlet 362. The heating device 340 is disposed in the upper chamber. The oil filter screen 351 covers the third through hole, so that all air of the circulating airflow needs to pass through the oil filter screen 351, and the oil filtering effect of the oil filter screen 351 is improved.
The utility model discloses an in some embodiments, still be equipped with temperature probe and relief valve on the first furnace body 330, temperature probe's the temperature measurement end and the entry end of relief valve all stretch into in first furnace 331. The temperature in the first furnace 331 can be monitored at any time by the temperature probe, so that the temperature in the first furnace 331 can be controlled within a proper range. The pressure relief valve can prevent the air pressure in the first hearth 331 from being too high, thereby protecting the distillation furnace
It is understood that the oil filter assembly 350 is not provided in each of the preheating furnace 700, the drying furnace 200, the cooling furnace 800 and the carbonization furnace 400, and other structures of the preheating furnace 700, the drying furnace 200, the cooling furnace 800 and the carbonization furnace 400 are the same as or similar to those of the cracking furnace 300, and will not be described repeatedly herein.
The left end and the right end of the first oven door 710, the second oven door 720, the third oven door 310, the fourth oven door 320, the fifth oven door 810 and the sixth oven door 820 are respectively provided with a vertical second rack. The second rack corresponding to the left side of the rack 100 is on the same plane, which is the first plane; the second rack corresponding to the right side of the rack 100 is on the same plane, which is a second plane, and the first plane and the second plane are parallel to each other. The preheating furnace 700, the drying furnace 200, the cracking furnace 300, the carbonization furnace 400 and the cooling furnace 800 are provided with second gears in the areas corresponding to the second racks, and the second gears and the second racks are mutually matched. The second gear corresponding to the left side of the rack 100 is in the same plane, which is a third plane; the second gear corresponding to the right side of the rack 100 is in the same plane, which is a fourth plane, and the third plane and the fourth plane are parallel to each other. The second gears of the third plane are connected into a whole, the second gears of the fourth plane are also connected into another whole, the whole and the other whole are connected with the same second motor, and the second motor can drive all the second gears to synchronously rotate, namely all the furnace doors can be opened or closed simultaneously.
Referring to fig. 8, the first linear driving mechanism 510 includes a first motor 511, a first rack 512 and a plurality of first gears 513, the plurality of first gears 513 are respectively disposed on the workbench 110 along the length direction of the first rail 300, the distance between any two adjacent first gears 513 is smaller than the length of the first rack 512, the first motor 511 is disposed on the workbench 110 and is in transmission connection with the first gears 513, the first rack 512 is disposed on the turnover vehicle 530, and each first gear 513 can be matched with the first rack 512.
Since each first gear 513 can be engaged with the first rack 512, the first motor 511 drives all the first gears 513 to rotate, and the first gears 513 can drive the first racks 512 to move, and the first racks 512 move on the first track 300 along with the turnover vehicle 530. And because the distance between any two adjacent first gears 513 is less than the length of the first gear rack 512, the first gear rack 512 can be ensured to be always meshed with one of the first gears 513, thereby ensuring that the first gear rack 512 and the turnover vehicle 530 can be always kept in a driven state.
The utility model discloses an in some embodiments, first motor 511 is connected with the lower surface of workstation 110, the region that the lower surface of workstation 110 corresponds first gear 513 all is equipped with mounting box 111, the top of workstation 110 and the inner chamber intercommunication of mounting box 111, be equipped with pivot 112 in the mounting box 111, be equipped with the third gear in the pivot 112, third gear and first gear 513 transmission are connected, outside mounting box 111 was all stretched out to two ends of pivot 112, be equipped with the sealing washer between end and the mounting box 111, the output and the end transmission of first motor 511 are connected.
The first motor 511 is disposed on the lower surface of the working table 110, so that the first motor 511 is prevented from being disposed in the furnace body, the temperature of the first motor 511 is prevented from being too high, and the working efficiency of the first motor 511 is ensured. Because be equipped with the sealing washer between end and the mounting box 111, so the upper and lower surface intercommunication of workstation 110 can be isolated to mounting box 111, and then can avoid the air to get into furnace from mounting box 111. The first motor 511 drives the rotation of the head, i.e. the rotation of the rotating shaft 112 and the third gear, and the third gear drives the rotation of the first gear 513. Further, two ends of the rotating shaft 112 are connected with the side wall of the mounting box 111 through bearings. The bearing can be a deep groove ball bearing, a gasket is arranged outside a retainer of the bearing, and the gasket has certain sealing property.
In some embodiments of the present invention, the ends of any two adjacent rotating shafts 112 are all connected by a driving chain 540, the output end of the first motor 511 is provided with a driving sprocket, and the driving sprocket is in transmission connection with any one of the driving chains 540. All the rotating shafts 112 are connected into a whole through the transmission chain 540, and when the first motor 511 drives one of the transmission chains 540 through the driving sprocket, all the rotating shafts 112 can be driven to rotate synchronously, that is, all the first gears 513 can be transferred synchronously, so that the first rack 512 and the turnover vehicle 530 can be driven in any area of the first track 300.
Referring to fig. 9, the flue gas filtering device includes a box body 610, a box cover 620, an air inlet pipe 630 and an air outlet pipe, a first chamber 611, a second chamber 612, a third chamber 613, a fourth chamber 614 and a fifth chamber 615 which are sequentially communicated are arranged in an inner cavity of the box body 610, a detachable first filtering assembly 640 is arranged between the first chamber 611 and the second chamber 612, a detachable second filtering assembly 650 is arranged between the second chamber 612 and the third chamber 613, and a detachable third filtering assembly 660 is arranged between the fourth chamber 614 and the fifth chamber 615; the cover 620 is detachably disposed on the case 610 and seals the second chamber 612 and the fifth chamber 615; the air inlet pipe 630 is arranged on the box body 610 and communicated with the first chamber 611; the outlet duct is provided on the case 610 and communicates with the fifth chamber 615.
The flue gas may pass through an inlet duct 630, a first chamber 611, a first filter assembly 640, a second chamber 612, a second filter assembly 650, a third chamber 613, a fourth chamber 614, a third filter assembly 660, a fifth chamber 615, and an outlet duct in sequence. When the smoke passes through the first filtering component 640, the second filtering component 650 and the third filtering component 660, tar, water and solid particles in the smoke are gradually trapped, that is, the tar, the water and the solid particles in the smoke are filtered out and left in the first chamber 611, the third chamber 613 and the fifth chamber 615, and the rest gas is discharged out of the smoke filtering device from the gas outlet pipe, so that the harm of the smoke to the environment is reduced, and the effect of filtering the smoke is ensured due to the arrangement of the plurality of filtering components. The first filter assembly 640, the second filter assembly 650 and the third filter assembly 660 can be quickly and conveniently detached for replacement or maintenance by disassembling the box cover 620.
The utility model discloses an in some embodiments, the intracavity of box 610 is equipped with diaphragm 670, diaphragm 670 separates the inner chamber for epicoele and cavity of resorption, case lid 620 covers and establishes on the epicoele in order to seal the epicoele, be equipped with division board 680 in the epicoele, division board 680 separates epicoele and forms second cavity 612 and fifth cavity 615, first cavity 611, third cavity 613 and fourth cavity 614 locate the cavity of resorption, first filter assembly 640 is located on diaphragm 670 and with first cavity 611 and second cavity 612 intercommunication, second filter assembly 650 locates on diaphragm 670 and with second cavity 612 and third cavity 613 intercommunication, third filter assembly 660 locates on diaphragm 670 and communicates fourth cavity 614 and fifth cavity 615.
The second chamber 612 and the fifth chamber 615 can be opened by opening the cover 620, the cross plate 670 provides support for the installation and fixation of the first filter assembly 640, the second filter assembly 650 and the third filter assembly 660, the first filter assembly 640 and the second filter assembly 650 can be quickly and conveniently detached or installed through the second chamber 612, and the third filter assembly 660 can be quickly and conveniently detached or installed through the fifth chamber 615.
In some embodiments of the present disclosure, the first filter assembly 640 includes a support body 641 and a filter element 642 disposed in the support body 641, the transverse plate 670 is provided with a fourth through hole communicating the first chamber 611 and the second chamber 612, the support body 641 is connected to the transverse plate 670, and the filter element 642 shields the fourth through hole.
The support body 641 supports the filter element 642 such that the shape of the filter element 642 is fixed, and the support body 641 can be conveniently mounted on the cross plate 670; the filter element 642 shields the fourth through hole, so that all the smoke needs to pass through the filter element 642, and the filtering effect of the smoke filtering device is ensured. It is understood that the second filter assembly 650 and the third filter assembly 660 have the same structure as the first filter assembly 640. The filter element 642 is a commercially available component.
Referring to fig. 10 and 11, the cooling furnace 800 includes a second furnace body 830, a second suction fan 840, and a heat absorbing mesh 850. A second furnace 831 is arranged in the second furnace body 830, a second furnace inlet 832 and a second furnace outlet 833 are respectively arranged on the front side wall and the rear side wall of the second furnace body 830, the second furnace inlet 832 and the second furnace outlet 833 are both communicated with the second furnace 831, and an exhaust outlet 834 communicated with the second furnace 831 is arranged on the top wall of the second furnace body 830; the fifth furnace door 810 is arranged on the front side wall of the second furnace body 830 and used for opening or closing the second furnace inlet 832; the sixth furnace door 820 is arranged on the rear side wall of the second furnace body 830 and is used for opening or closing the second furnace outlet 833; the second exhaust fan 840 is arranged at the exhaust outlet 834; the heat absorption net 850 is disposed on the upper portion of the second furnace 831.
Opening and closing the fifth furnace door 810 once, namely transporting the finished charcoal to be cooled into the second furnace 831 through the second furnace inlet 832, and opening and closing the sixth furnace door 820 once, namely moving the cooled finished charcoal out of the second furnace 831 to the outside of the second furnace body 830 from the second furnace 831; treat during the heat of refrigerated finished product charcoal distributes the air to make the air in second furnace 831 intensifies, second air exhauster 840 can take away the air that has risen to, and heat absorption net 850 can absorb a large amount of heat, thereby make air and finished product charcoal rapid cooling in the second furnace 831, avoid finished product charcoal to slowly oxidize at the radiating in-process of natural stillness, after the finished product charcoal rapid cooling, the turnover that gets into once more that splendid attire finished product charcoal's turnover 530 can be quick.
The second hearth 831 is communicated with the preheating furnace 700 through a connecting pipe, hot air pumped by the second exhaust fan 840 can be recycled and conveyed to the preheating furnace 700, and the hot air pumped by the second exhaust fan 840 is used for heating the raw materials for making charcoal.
In some embodiments of the present invention, the heat absorbing net 850 is an aluminum alloy explosion-proof material, and the aluminum alloy explosion-proof material has good heat absorption and explosion-proof properties. The heat absorption net 850 can be formed by punching and integrally molding a whole aluminum alloy explosion-proof material plate, the side wall of the meshes of the heat absorption net 850 forms an included angle with the horizontal plane, so that the contact area between air and the heat absorption net 850 can be increased, and the heat exchange between the heat absorption net 850 and the air is facilitated.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (10)
1. Environmental protection organic matter system charcoal machine which characterized in that includes:
the device comprises a rack (100), wherein a workbench (110) is arranged on the rack (100), and a drying furnace (200), a cracking furnace (300) and a carbonization furnace (400) which can be sequentially communicated are arranged on the workbench (110) along the front-back direction; the material conveying device (500), the material conveying device (500) comprises a first linear driving mechanism (510), a first rail (520) and a turnover vehicle (530) arranged on the first rail (520), the first linear driving mechanism (510) and the first rail (520) are both arranged on the workbench (110), the output end of the first linear driving mechanism (510) is connected with the turnover vehicle (530), the first rail (520) sequentially penetrates through the drying furnace (200), the cracking furnace (300) and the carbonization furnace (400), and the turnover vehicle (530) can penetrate through the drying furnace (200), the cracking furnace (300) and the carbonization furnace (400); the flue gas filtering device (600), the flue gas filtering device (600) and the drying furnace (200) are communicated.
2. The environmental protection organic carbon machine of claim 1, wherein: still include preheater (700) and cooling furnace (800), preheater (700) with cooling furnace (800) are all located on workstation (110), preheater (700) drying furnace (200) cracking furnace (300) retort (400) with cooling furnace (800) can communicate in proper order, first track (520) run through in proper order preheater (700) drying furnace (200) cracking furnace (300) retort (400) with cooling furnace (800).
3. The environmental protection organic carbon machine of claim 2, wherein: one side of the preheating furnace (700), which is far away from the drying furnace (200), is provided with a first furnace door (710), a second furnace door (720) is arranged between the preheating furnace (700) and the drying furnace (200), a third furnace door (310) is arranged between the drying furnace (200) and the cracking furnace (300), a fourth furnace door (320) is arranged between the cracking furnace (300) and the carbonization furnace (400), a fifth furnace door (810) is arranged between the carbonization furnace (400) and the cooling furnace (800), one side of the cooling furnace (800), which is far away from the carbonization furnace (400), is provided with a sixth furnace door (820), the first furnace door (710) and the second furnace door (720) can seal the preheating furnace (700), the second furnace door (720) and the third furnace door (310) can seal the drying furnace (200), and the third furnace door (310) and the fourth furnace door (320) can seal the cracking furnace (300), the fourth and fifth door (320, 810) may seal the carbonization furnace (400), and the fifth and sixth door (810, 820) may seal the cooling furnace (800).
4. The environmental protection organic carbon machine of claim 3, characterized in that: cracking furnace (300) includes first furnace body (330), heating device (340) and oil strain subassembly (350), be equipped with first furnace (331) in first furnace body (330), be equipped with first mouth of a stove (332) and first mouth of a stove (333) on two lateral walls of the front and back of first furnace body (330) respectively, first mouth of a stove (332) and first mouth of a stove (333) of advancing all with first furnace (331) intercommunication, first track (520) pass first mouth of a stove (332), first furnace (331) and first mouth of a stove (333), be equipped with wind channel (360) in first furnace body (330), be equipped with first air exhauster (363) in wind channel (360), the import (361) and export (362) of wind channel (360) are located separately on two lateral walls of the left and right sides of first furnace (331), third furnace gate (310) and fourth furnace gate (320) all can locate with sliding around two furnace bodies (330) side wall of first furnace body (330) On the wall, third furnace gate (310) and fourth furnace gate (320) are used for sealing respectively first stove mouth (332) and first stove mouth (333) of going out, and heating device (340) are located in wind channel (360) or in first furnace (331), oil strain subassembly (350) are located in wind channel (360), tar in the filterable air of oil strain subassembly (350) removal.
5. The environmental protection organic carbon machine of claim 4, wherein: the first furnace body (330) is internally provided with a left partition plate (370), an upper partition plate (380) and a right partition plate (390), the left partition plate (370), the upper partition plate (380), the right partition plate (390), the top wall of the first furnace (331) and the left and right side walls of the first furnace (331) enclose the air duct (360), and the inlet (361) and the outlet (362) are respectively arranged on the left partition plate (370) and the right partition plate (390).
6. The environmental protection organic carbon machine of claim 5, wherein: be equipped with first guide rail (334) and second guide rail on two lateral walls of the front and back of first furnace body (330) respectively, third furnace gate (310) can with slide and be connected first guide rail (334), fourth furnace gate (320) can with slide and be connected the second guide rail, third furnace gate (310) with all be equipped with sealed the pad between the preceding lateral wall of first furnace body (330) and between fourth furnace gate (320) and the back lateral wall of first furnace body (330).
7. The environmental protection organic carbon machine according to claim 5 or 6, characterized in that: the oil filtering assembly (350) comprises an oil filtering net (351), an oil cup (352) and an oil discharging pipe (353), the oil filtering net (351) is connected with the side wall of the air duct (360), the oil cup (352) is arranged below the oil filtering net (351), one end of the oil discharging pipe (353) is communicated with the oil cup (352), and the other end of the oil discharging pipe (353) extends out of the first furnace body (330).
8. The environmental protection organic carbon machine of claim 1, wherein: the first linear driving mechanism (510) comprises a first motor (511), a first rack (512) and a plurality of first gears (513), the first gears (513) are respectively arranged on the workbench (110) along the length direction of the first track (520), the distance between any two adjacent first gears (513) is smaller than the length of the first rack (512), the first motor (511) is arranged on the workbench (110) and is in transmission connection with the first gears (513), the first racks (512) are arranged on the turnover vehicle (530), and each first gear (513) can be matched with the first rack (512).
9. The environmental protection organic carbon machine of claim 8, wherein: first motor (511) with the lower surface of workstation (110) is connected, the lower surface of workstation (110) corresponds the region of first gear (513) all is equipped with mounting box (111), the top of workstation (110) with the inner chamber intercommunication of mounting box (111), be equipped with pivot (112) in mounting box (111), be equipped with the second gear on pivot (112), the second gear with first gear (513) transmission is connected, two ends of pivot (112) all stretch out outside mounting box (111), the end with be equipped with the second sealing member between mounting box (111), first motor (511) with the end transmission is connected.
10. The environmental protection organic carbon machine of claim 1, wherein: the smoke filtering device (600) comprises a box body (610), a box cover (620), an air inlet pipe (630) and an air outlet pipe, a first chamber (611), a second chamber (612), a third chamber (613), a fourth chamber (614) and a fifth chamber (615) which are communicated in sequence are arranged in the box body (610), a first detachable filter assembly (640) is arranged between the first chamber (611) and the second chamber (612), a second removable filter assembly (650) is arranged between the second chamber (612) and the third chamber (613), a third detachable filter assembly (660) is arranged between the fourth chamber (614) and the fifth chamber (615), the cover (620) is detachably arranged on the box body (610) and seals the second chamber (612) and the fifth chamber (615), the two ends of the air inlet pipe (630) are respectively communicated with the first chamber (611) and the drying oven (200).
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CN202022223873.2U CN213866062U (en) | 2020-09-30 | 2020-09-30 | Environmental protection organic matter system charcoal machine |
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CN202022223873.2U CN213866062U (en) | 2020-09-30 | 2020-09-30 | Environmental protection organic matter system charcoal machine |
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CN213866062U true CN213866062U (en) | 2021-08-03 |
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