CN213841800U - Melting system of molten pool furnace - Google Patents

Melting system of molten pool furnace Download PDF

Info

Publication number
CN213841800U
CN213841800U CN202022337991.6U CN202022337991U CN213841800U CN 213841800 U CN213841800 U CN 213841800U CN 202022337991 U CN202022337991 U CN 202022337991U CN 213841800 U CN213841800 U CN 213841800U
Authority
CN
China
Prior art keywords
dust
smoke
heat exchange
bath furnace
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202022337991.6U
Other languages
Chinese (zh)
Inventor
费洪福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiajiang Ansheng Nickel Industry Co ltd
Original Assignee
Xiajiang Ansheng Nickel Industry Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiajiang Ansheng Nickel Industry Co ltd filed Critical Xiajiang Ansheng Nickel Industry Co ltd
Priority to CN202022337991.6U priority Critical patent/CN213841800U/en
Application granted granted Critical
Publication of CN213841800U publication Critical patent/CN213841800U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Landscapes

  • Manufacture And Refinement Of Metals (AREA)

Abstract

The utility model discloses a melting bath furnace system of smelting aims at solving the flue gas waste heat utilization rate that current melting bath furnace discharged and is low, and the more dust of impurity is got rid of in the flue gas, causes the not enough of great pollution to the environment. The utility model discloses an including the molten bath furnace, collect dirt bucket, the stoving board, the room that gathers dust, the desulfurization pond, be equipped with out the tobacco pipe on the molten bath furnace, the blast pipe, the slag notch, the metal liquid export, it connects to receive the dirt bucket to go out the tobacco pipe, stoving board below installation heat transfer tobacco pipe, heat transfer tobacco pipe one end communicates to collect dirt bucket, the other end communicates the room that gathers dust, room and desulfurization pond intercommunication of gathering dust, the slag notch position is laid and is received the cinder notch pond, the carrier liquid stove is laid to the metal liquid exit position, install the dust removal sack in the room of gathering dust, the intercommunication tobacco pipe that gathers dust between heat transfer tobacco pipe and the dust removal sack. The utilization rate of the waste heat of the flue gas discharged by the smelting furnace is high, and the flue gas discharged to the atmosphere is not mixed with dust, so that the pollution of the dust to the environment is avoided.

Description

Melting system of molten pool furnace
Technical Field
The utility model relates to a smelting technology, more specifically say, it relates to a molten bath furnace system of smelting.
Background
Smelting, namely a pyrometallurgical process in which metal materials and other auxiliary materials are put into a heating furnace to be melted and tempered, and the materials of furnace materials in the high-temperature furnace are subjected to certain physical and chemical changes to produce crude metal or metal concentrates and furnace slag. Fuel is added into the furnace of the molten pool for combustion, and air or oxygen-enriched air is fed into the furnace. The crude metal or metal concentrate is separated due to its low miscibility with molten slag and density differential into two layers. The flue gas discharged by the smelting furnace is not only doped with more impurities and dust, but also has high temperature, so that the flue gas can be discharged outwards after being treated, but the flue gas temperature of a plurality of existing smelting furnace grates in the atmosphere is high, the doped dust is more, waste of waste heat is caused, and the environment can be polluted.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes the flue gas waste heat utilization rate that current molten bath furnace discharged is low, and miscellaneous more dust is got in the flue gas, causes the not enough of great pollution to the environment, provides a molten bath furnace system of smelting, and the flue gas waste heat utilization rate that the molten bath furnace discharged is high, and the flue gas of discharging in the atmosphere can not mix miscellaneous dust, avoids the dust to cause the pollution to the environment.
In order to solve the technical problem, the utility model discloses a following technical scheme: a melting bath furnace smelting system comprises a melting bath furnace, a dust collecting barrel, a drying plate, a dust collecting room and a desulfurization tank, wherein a smoke outlet pipe, an air supply pipe, a slag outlet and a molten metal outlet are arranged on the melting bath furnace; the blast pipe is tangentially connected to the molten pool furnace and is arranged obliquely downwards.
The flue gas that produces in the molten bath furnace working process is carried to the dust collecting barrel through a smoke outlet pipe, and heavier granule in the flue gas falls to the dust collecting barrel bottom, and the dust collecting barrel can filter out the heavier granule in the flue gas, and then the flue gas is carried to the heat transfer tobacco pipe, and the high temperature flue gas in the heat transfer tobacco pipe heats the stoving board, stacks smelting raw materials and fuel mixture on the stoving board and dries, and the smelting raw materials and fuel mixture after the stoving constantly add in the smelting furnace. The waste heat in the flue gas is fully utilized. Then the flue gas enters a dust collection cloth bag in the dust collection room to filter dust, and the temperature of the flue gas entering the dust collection cloth bag is not particularly high due to the heat exchange of the flue gas in the heat exchange smoke pipe, so that the damage to the dust collection cloth bag caused by overhigh temperature is avoided. Conveying the flue gas in the dust collection room to a desulfurization tank, desulfurizing and then discharging the flue gas outwards; the discharged flue gas does not pollute the environment and meets the national emission standard. The utilization rate of the waste heat of the flue gas discharged by the smelting furnace is high, and the flue gas discharged to the atmosphere is not mixed with dust, so that the pollution of the dust to the environment is avoided.
Preferably, the heat exchange smoke pipe is embedded underground, and the heat exchange water jacket is sleeved outside the heat exchange smoke pipe. Because the flue gas temperature in the heat exchange tobacco pipe is higher, consequently cool down the heat exchange tobacco pipe through the heat transfer water jacket to reduce the flue gas temperature. And the heat transfer tobacco pipe is pre-buried in the underground, avoids the heat transfer tobacco pipe of high temperature to expose and brings the potential safety hazard outward.
Preferably, the underground heat exchange air box is embedded below the drying plate, the heat exchange smoke tube is installed in the heat exchange air box, the heat exchange air box is connected with the fan, and the air supply pipes are communicated with the heat exchange air box. The fan blows air into the heat exchange air box, the heat exchange smoke tube heats the air, and the hot air is sent into the molten pool furnace through the blast pipe to support combustion, so that the waste heat is further utilized.
Preferably, the angle of inclination of the air supply duct to the horizontal plane is 45 degrees. The structure ensures that the airflow in the molten pool furnace flows uniformly and the combustion-supporting effect is good.
Preferably, a transition smoke pipe is communicated between the heat exchange smoke pipe and the dust collection barrel, the smoke outlet pipe and the transition smoke pipe are both connected to the upper end of the dust collection barrel, and the smoke outlet pipe extends downwards into the dust collection barrel. This arrangement facilitates the collection of larger particulate dust in the flue gas.
Preferably, a vertically-arranged separation net is arranged in the dust collection barrel, the separation net separates the dust collection barrel into two cavities, the smoke outlet pipe is communicated with one cavity, and the heat exchange smoke pipe is communicated with the other cavity. The separation net plays a certain role in filtering and dedusting.
Preferably, the feeding mechanism is arranged outside the molten pool furnace and comprises a conveying belt which is obliquely arranged, a feeding hole is formed in the outer wall of the upper portion of the molten pool furnace, the upper end of the conveying belt is arranged at the position of the feeding hole, a loading box is arranged at the lower end of the conveying belt, and a plurality of loading hoppers are arranged on the outer surface of the conveying belt at intervals. The feeding mechanism has the advantages of automatic feeding and convenient operation.
Preferably, at least two dust collecting cloth bags are installed in the dust collecting room, the upper end of each dust collecting cloth bag is connected with a smoke through pipe, the smoke through pipes are communicated with the dust collecting smoke pipes, smoke through valves are installed on the smoke through pipes, the lower end of each dust collecting cloth bag is connected with a fixing ring, dust cleaning holes are correspondingly formed in the bottom of the dust collecting room and the dust collecting cloth bags, the fixing rings are fixedly installed on the edges of dust cleaning holes in the bottom of the dust collecting room, and sealing plugs are detachably connected in the dust cleaning holes. When the dust removing cloth bag needs to be cleaned, the smoke valve on the smoke pipe at the upper end of the dust removing cloth bag is closed, then the sealing plug at the lower part of the smoke valve is opened, and then the dust in the dust removing cloth bag can be cleaned, and at the moment, other dust removing cloth bags can work normally. The structure arrangement not only facilitates the cleaning of the dust removal cloth bag, but also can realize the cleaning without stopping the machine.
Compared with the prior art, the beneficial effects of the utility model are that: (the utilization rate of the waste heat of the flue gas discharged by the smelting furnace is high, and the flue gas discharged into the atmosphere is not mixed with dust, so that the pollution of the dust to the environment is avoided.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of a connection structure of a heat exchange smoke tube according to embodiment 1 of the present invention;
fig. 3 is a schematic view of a connection structure of a heat exchange smoke tube according to embodiment 2 of the present invention;
in the figure: 1. the device comprises a smelting tank furnace, 2, a dust collecting barrel, 3, a drying plate, 4, a dust collecting room, 5, a desulfurization tank, 6, a smoke outlet pipe, 7, an air supply pipe, 8, a slag outlet, 9, a molten metal outlet, 10, a slag collecting tank, 11, a liquid carrying furnace, 12, a dust removing cloth bag, 13, a dust collecting smoke pipe, 14, a heat exchange smoke pipe, 15, a conveying belt, 16, a feed inlet, 17, a charging box, 18, a loading hopper, 19, a transition smoke pipe, 20, a separation net, 21, a heat exchange water jacket, 22, a heat exchange air box, 23, a smoke passing pipe, 24, a smoke passing valve, 25, a fixing ring, 26, an ash cleaning hole, 27 and a sealing plug.
Detailed Description
The technical solution of the present invention is further described in detail by the following specific embodiments in combination with the accompanying drawings:
example 1: the utility model provides a molten bath furnace system of smelting (see attached figure 1, attached figure 2), including molten bath furnace 1, the bucket 2 that gathers dust, stoving board 3, the room 4 that gathers dust, desulfurization pond 5, be equipped with out the tobacco pipe 6 on the molten bath furnace, blast pipe 7, the slag notch 8, the metal liquid export 9, it connects to the bucket that gathers dust to go out the tobacco pipe, heat transfer tobacco pipe 14 is installed to stoving board below, heat transfer tobacco pipe one end communicates to the bucket that gathers dust, the other end communicates the room that gathers dust, room and desulfurization pond intercommunication gather dust, slag notch position is laid and is received the pond 10, carrier liquid stove 11 is laid to the metal liquid export position, installation dust removal sack 12 in the room that gathers dust, it gathers dust tobacco pipe 13 to communicate between heat transfer tobacco. The rear end of the desulfurization tank is connected with a chimney, and the treated flue gas is discharged outwards through the chimney.
The blast pipe is tangentially connected to the molten pool furnace and is arranged obliquely downwards. The inclination angle of the blast pipe and the horizontal plane is 45 degrees. A feeding mechanism is arranged outside the molten pool furnace, the feeding mechanism comprises a conveying belt 15 which is obliquely arranged, a feeding hole 16 is arranged on the outer wall of the upper part of the molten pool furnace, the upper end of the conveying belt is arranged at the position of the feeding hole, a charging box 17 is arranged at the lower end of the conveying belt, and a plurality of loading hoppers 18 are arranged on the outer surface of the conveying belt at intervals. The heat exchange smoke tube and the dust collection barrel are communicated with a transition smoke tube 19, the smoke outlet tube and the transition smoke tube are both connected to the upper end of the dust collection barrel, and the smoke outlet tube extends downwards into the dust collection barrel. A vertically-arranged separation net 20 is arranged in the dust collection barrel, the dust collection barrel is separated into two cavities by the separation net, the smoke outlet pipe is communicated with one cavity, and the heat exchange smoke pipe is communicated with the other cavity. At least two dust collecting cloth bags are installed in the dust collecting room, the upper end of each dust collecting cloth bag is connected with a smoke through pipe 23, the smoke through pipes are communicated with the dust collecting smoke through pipes, a smoke through valve 24 is installed on each smoke through pipe, the lower end of each dust collecting cloth bag is connected with a fixing ring 25, the bottom of the dust collecting room and the dust collecting cloth bags are correspondingly provided with dust cleaning holes 26, the fixing rings are fixedly installed on the edges of dust cleaning holes in the bottom of the dust collecting room, and the dust cleaning holes are detachably connected with sealing plugs 27.
The heat exchange smoke tube is pre-buried underground, and the heat exchange water jacket 21 is sleeved outside the heat exchange smoke tube. Cooling water is introduced into the heat exchange water jacket to cool the flue gas, the drying plate is placed on the ground, the smelting raw materials and the fuel are stacked on the drying plate to be dried, the dried smelting raw materials and the fuel are mixed in proportion and then are loaded into a charging box below a conveying belt, and the mixture is conveyed into a molten pool furnace through a loading hopper on the conveying belt. A plurality of cleaning windows are distributed on the heat exchange smoke pipe, cleaning pipelines are closely connected to the cleaning windows, and the cleaning pipelines penetrate through the heat exchange water jacket and are in sealed connection with the heat exchange water jacket.
A dust absorption fan is arranged around the molten pool furnace in the workshop, and air blown out from an air outlet of the dust absorption fan is directly sent into the air supply pipe to form a dust-free smelting workshop which is clean and tidy.
When the melting system of the molten pool furnace is used for melting, the method comprises the following steps: a. placing the smelting raw materials and the fuel on a drying plate for drying, and then loading the raw materials and the fuel into a molten pool furnace; b. igniting in the molten pool furnace, and supplying air to the molten pool furnace through an air supply pipe to assist combustion; c. the method comprises the following steps that smoke exhausted from a smelting tank furnace is conveyed into a dust collection barrel through a smoke outlet pipe, heavier particles in the smoke fall to the bottom of the dust collection barrel, then the smoke is conveyed into a heat exchange smoke pipe, high-temperature smoke in the heat exchange smoke pipe heats a drying plate, a smelting raw material and fuel mixture is stacked on the drying plate to be dried, the dried smelting raw material and fuel mixture is continuously added into the smelting furnace, then the smoke enters a dust collection cloth bag in a dust collection room to filter dust, and the smoke in the dust collection room is conveyed to a desulfurization tank to be desulfurized and then is discharged outwards; d. discharging slag in the molten pool furnace into a slag collecting pool from a slag outlet, and enabling molten metal in the molten pool furnace to flow into the liquid carrying furnace from a molten metal outlet; e. sampling the metal liquid in the liquid carrying furnace, detecting the content of each component, calculating the mass of each metal to be added according to the content of each detected component and the component content requirement of the alloy product to be prepared, adding the metal to be added into the liquid carrying furnace, and heating the liquid carrying furnace to completely melt and uniformly mix the metal in the liquid carrying furnace; f. and pouring the molten metal in the liquid-carrying furnace into a forming die for cooling and forming. In the step a, the smelting raw materials and the fuel are filled into the iron tank and the iron tank is compacted, and then the iron tank is filled into the molten bath furnace. The smelting raw materials and the fuel are filled into the iron tank, particularly the small-particle smelting raw materials and the small-particle fuel are filled into the iron tank and then are put into the molten pool furnace for smelting, so that the smelting raw materials can be smelted more fully, the yield is improved, and the particle smelting raw materials, particularly the powder smelting raw materials, are prevented from being discharged along with the smoke.
The raw materials and fuels for smelting can be selected according to the requirements, such as nickel-copper leftover materials and nickel-copper slag ash balls are adopted as the raw materials for smelting, and phosphorus iron or coke is adopted as the fuel. And e, adding ferrophosphorus into the liquid bearing furnace to heat the liquid bearing furnace.
Example 2: the utility model provides a molten bath furnace system of smelting (see attached 3), its structure is similar with embodiment 1, and the main difference lies in this embodiment, the pre-buried heat transfer bellows 22 in underground of stoving board below, and the heat transfer tobacco pipe is installed in the heat transfer bellows, and the fan is connected to the heat transfer bellows, and the blast pipe all communicates with the heat transfer bellows. The other structure is the same as embodiment 1.
The above-described embodiments are merely preferred and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (8)

1. A melting bath furnace smelting system is characterized by comprising a melting bath furnace, a dust collecting barrel, a drying plate, a dust collecting room and a desulfurization tank, wherein a smoke outlet pipe, an air supply pipe, a slag outlet and a molten metal outlet are arranged on the melting bath furnace; the blast pipe is tangentially connected to the molten pool furnace and is arranged obliquely downwards.
2. The molten bath furnace smelting system of claim 1, wherein the heat exchange smoke tube is pre-buried underground and the heat exchange water jacket is sheathed outside the heat exchange smoke tube.
3. The molten bath furnace smelting system of claim 1, wherein a heat exchange bellows is embedded underground below the drying plate, a heat exchange smoke tube is installed in the heat exchange bellows, the heat exchange bellows is connected with a fan, and the air supply tubes are all communicated with the heat exchange bellows.
4. A molten bath furnace smelting system according to claim 1, wherein the angle of inclination of the blast pipe to the horizontal is 45 degrees.
5. The molten bath furnace smelting system of claim 1, wherein a transition flue pipe is communicated between the heat exchange flue pipe and the dust collection barrel, the flue pipe and the transition flue pipe are both connected to the upper end of the dust collection barrel, and the flue pipe extends downwards into the dust collection barrel.
6. The molten bath furnace smelting system of claim 1, wherein a vertically arranged partition net is installed in the dust collection barrel, the partition net divides the dust collection barrel into two cavities, the smoke outlet pipe is communicated with one cavity, and the heat exchange smoke pipe is communicated with the other cavity.
7. The molten bath furnace smelting system according to any one of claims 1 to 6, wherein a feeding mechanism is disposed outside the molten bath furnace, the feeding mechanism comprises an obliquely disposed conveyor belt, a feed port is disposed on an outer wall of an upper portion of the molten bath furnace, an upper end of the conveyor belt is disposed at the feed port, a feed box is disposed at a lower end of the conveyor belt, and a plurality of loading hoppers are disposed at intervals on an outer surface of the conveyor belt.
8. The melting bath furnace smelting system according to any one of claims 1 to 6, wherein at least two dust collecting bags are installed in the dust collecting chamber, the upper ends of the dust collecting bags are connected with the smoke through pipes, the smoke through pipes are communicated with the dust collecting pipes, the smoke through pipes are provided with smoke through valves, the lower ends of the dust collecting bags are connected with the fixing rings, the bottom of the dust collecting chamber and the dust collecting bags are provided with dust cleaning holes correspondingly, the fixing rings are tightly installed at the edges of the dust cleaning holes at the bottom of the dust collecting chamber, and the dust cleaning holes are detachably connected with the sealing plugs.
CN202022337991.6U 2020-10-19 2020-10-19 Melting system of molten pool furnace Expired - Fee Related CN213841800U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022337991.6U CN213841800U (en) 2020-10-19 2020-10-19 Melting system of molten pool furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022337991.6U CN213841800U (en) 2020-10-19 2020-10-19 Melting system of molten pool furnace

Publications (1)

Publication Number Publication Date
CN213841800U true CN213841800U (en) 2021-07-30

Family

ID=77009631

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022337991.6U Expired - Fee Related CN213841800U (en) 2020-10-19 2020-10-19 Melting system of molten pool furnace

Country Status (1)

Country Link
CN (1) CN213841800U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112484487A (en) * 2020-10-19 2021-03-12 峡江县安盛镍业有限公司 Melting system and method of molten pool furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112484487A (en) * 2020-10-19 2021-03-12 峡江县安盛镍业有限公司 Melting system and method of molten pool furnace
CN112484487B (en) * 2020-10-19 2022-07-22 峡江县安盛镍业有限公司 Melting system and method of molten pool furnace

Similar Documents

Publication Publication Date Title
CN105180175B (en) A kind of fluidized bed refuse incinerator dreg removing system and Slagoff method
CN107144142A (en) Using the sintering deposit exhaust heat recovering method of chamber type sintering ore deposit waste-heat recovery device
CN110176322A (en) A kind of middle low-activity solid waste volume reduction processing system and its method
CN100567526C (en) The method and system of heterogeneity dust separation in the stainless steel smelting process
CN213841800U (en) Melting system of molten pool furnace
CN102134626B (en) Converter flue gas waste heat recovering device and method for recovering flue gas waste heat by utilizing same
CN107218607A (en) Saliferous dangerous waste incinerator molten slag Cyclonic separating apparatus and its separating technology
CN110813504A (en) Blast furnace coal injection and pulverization system with drying furnace removed and working method thereof
CN206457455U (en) A kind of carbon black collects granulation packaging system and carbon black production line
CN206973576U (en) Whiz device and the saliferous dangerous waste incinerator with whiz device
CN108411116A (en) A kind of lateritic nickel ore RKEF smelting processes smoke gas comprehensive treatment system and method
CN210346366U (en) Steel mill electric furnace flue gas processing system
CN104990085B (en) A kind of biomass processing systems
CN101816861A (en) Dust removal process for iron ore arc furnace and draught and dust removal device thereof
CN201565226U (en) System for dedusting smoke discharged in smelting outside furnace
CN112484487B (en) Melting system and method of molten pool furnace
CN106090982A (en) A kind of Calcium Carbide Ash, gangue second-time burning heat reclaiming system
CN205241764U (en) Valuable metal's dust collector in comprehensive recovery flue gas
CN101629775A (en) Fully bubbling fluidized bed drier and novel process thereof for loading and preparing furnace coal
CN208541962U (en) A kind of online dust pelletizing system of converter
CN105603212B (en) Secondary aluminium waste gas circulation cleaning system
WO2011034276A2 (en) Apparatus and method for manufacturing reduced iron
CN109516462B (en) Active carbon regeneration system
CN208293056U (en) A kind of lateritic nickel ore RKEF smelting process smoke gas comprehensive treatment system
CN110484301A (en) A kind of grace classification gasification system of flying dust dry-type clean processing

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20210730

CF01 Termination of patent right due to non-payment of annual fee