CN213826622U - Copper part thin wall fine punching equipment - Google Patents
Copper part thin wall fine punching equipment Download PDFInfo
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- CN213826622U CN213826622U CN202022082248.0U CN202022082248U CN213826622U CN 213826622 U CN213826622 U CN 213826622U CN 202022082248 U CN202022082248 U CN 202022082248U CN 213826622 U CN213826622 U CN 213826622U
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- guide rail
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Abstract
The utility model discloses a copper part thin-wall fine punching device, which comprises a machine table, a feeding device, a feeding conveying channel, a punching device, a discharging conveying channel, a discharging device, a first material tray device and a second material tray device, wherein the feeding device, the feeding conveying channel, the punching device, the discharging conveying channel, the discharging device, the first material tray device and the second material tray device are arranged on the machine table; the first material tray device is used for placing a first material tray, and the first material tray is used for bearing a workpiece to be punched; the second material tray device is used for placing a second material tray, and the second material tray is used for bearing the punched workpiece; the feeding device is arranged on one side of the feeding conveying channel and is configured to convey the workpiece to be punched on the first material disc to the feeding conveying channel; the feeding conveying channel is configured to convey a workpiece to be punched to the punching device; the punching device is configured to punch a workpiece to be punched; the discharging conveying channel is configured to output the punched workpiece; the blanking device is arranged on one side of the discharge conveying channel and is configured to convey the punched workpiece to the second material tray. This equipment can realize the essence and punch a hole, and production efficiency is high, degree of automation is high.
Description
Technical Field
The utility model relates to a punching equipment field, in particular to copper spare thin wall fine blanking hole equipment.
Background
In the industry, technology is developed day by day, upgrading and upgrading are frequent, and a large number of new products are launched almost every month, which becomes a hot spot field of product design.
Currently, there is a special 3C industry for 3C products, and the 3C products are generally formed by assembling a large number of parts, so punching is one of the necessary processes for manufacturing these 3C products.
Currently, for some metal workpieces, especially copper workpieces, CNC numerically controlled lathes are generally adopted for fine punching. However, in the actual production process, there are many defects in the holes of the copper part machined by the CNC process, mainly including the following:
(1) the process is unstable: a CNC process, namely fixing a product through a jig, and processing hole positions through a program and a cutter, wherein the profile degree and the position degree of a copper part are unstable, and the yield is low; the copper material has high price, the material is seriously wasted, the labor cost and the equipment cost are high, and the market competitiveness is insufficient;
(2) manual clamping & unloading & swinging time consumption: each clamp can only clamp 8PCS products, scrap iron on the clamp jig and each product needs to be blown clean by an air gun before manual clamping, the products are manually fixed on the jig, and then the products are clamped on the clamps through the assistance of the jig; after the program runs, manually unloading, and manually swinging a tray after blowing the product completely by using an air gun; the labor cost is too high; not applicable to mass production;
(3) the CNC processing production cycle time is long: CNC production, processing time are long, occupy the board, and equipment input is many.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a simple structure's copper spare thin wall essence is towards hole equipment can solve one of above-mentioned problem at least.
According to one aspect of the utility model, the copper part thin-wall fine punching equipment is provided, which comprises a machine table, a feeding device, a feeding conveying channel, a punching device, a discharging conveying channel, a blanking device, a first material tray device and a second material tray device, wherein the feeding device, the feeding conveying channel, the punching device, the discharging conveying channel, the blanking device, the first material tray device and the second material tray device are arranged on the machine table;
the first material tray device is used for placing a first material tray, and the first material tray is used for bearing a workpiece to be punched; the second material tray device is used for placing a second material tray, and the second material tray is used for bearing the punched workpiece;
the feeding device is arranged on one side of the feeding conveying channel and is configured to convey the workpiece to be punched on the first material disc to the feeding conveying channel;
the feeding conveying channel is configured to convey a workpiece to be punched to the punching device;
the punching device is configured to punch a workpiece to be punched;
the discharging conveying channel is configured to output the punched workpiece;
the blanking device is arranged on one side of the discharge conveying channel and is configured to convey the punched workpiece to the second material tray.
From this, what first charging tray was placed is the copper spare product that treats that the manipulator was automatic to set a good, and manual work or machinery place first charging tray in first charging tray device, and loading attachment will treat that the copper spare product that punches a hole puts into feeding transport passageway, and the automatic essence of punching a hole of punching device punches a hole, and the product after punching gets into ejection of compact transport passageway, and unloader puts the product in the second charging tray automatically. The fine punching equipment of the utility model can realize fine punching, ensure stable manufacturing process and improve yield; automatic feeding and discharging can be realized, the labor intensity of workers is reduced, and the labor cost is saved; the optimization of production line can be realized, CNC process is cancelled, CNC board is saved.
In some embodiments, the feeding device comprises a first manipulator and a first chuck assembly, the first manipulator is installed on the machine table, the first chuck assembly is installed on the first manipulator, and the first chuck assembly is matched with a workpiece to be punched. Therefore, the first manipulator drives the first sucking disc component to move, and automatic feeding operation can be achieved.
In some embodiments, the blanking device comprises a second manipulator and a second sucker assembly, the second manipulator is mounted on the machine table, the second sucker assembly is mounted on the second manipulator, and the second sucker assembly is matched with the workpiece after punching is completed. From this, the second manipulator drive second sucking disc subassembly motion can realize automatic unloading operation.
In some embodiments, the punching device comprises a driving part and a punching die, the punching die is installed on the machine table, the discharge end of the feeding conveying channel is connected with the feed inlet of the punching die, the feed end of the feeding conveying channel is connected with the discharge outlet of the punching die, and the driving part is matched with the punching die and used for driving the punching die to precisely punch a hole on a workpiece to be punched. From this, adopt high accuracy stamping die to carry out the essence and punch a hole, guarantee processing procedure yield: the product profile degree and the position degree are ensured through the die precision, the yield reaches 99.75 percent, and the manufacturing process is stable.
In some embodiments, the first tray device comprises a first linear guide rail and a first mounting frame, the first linear guide rail is mounted on the machine table, the first mounting frame is sleeved on the first linear guide rail and is in sliding fit with the first linear guide rail, and the first tray is detachably mounted on the first mounting frame. From this, first charging tray device can drive first charging tray and slide, and the first charging tray of dismouting and change of being convenient for.
In some embodiments, the first tray device further comprises a second linear guide rail and a second mounting frame, the second linear guide rail is mounted on the machine table and located at the periphery of the first linear guide rail, the second linear guide rail is higher than the first linear guide rail, the second mounting frame is sleeved on the second linear guide rail and is in sliding fit with the second linear guide rail, and the number of the first trays is two, and the two first trays are mounted on the first mounting frame and the second mounting frame respectively. Therefore, disc replacement of the first material disc can be achieved, and operation is convenient and fast.
In some embodiments, the second tray device comprises a third linear guide rail and a third mounting frame, the third linear guide rail is mounted on the machine table, the third mounting frame is sleeved on the third linear guide rail and is in sliding fit with the third linear guide rail, and the second tray is detachably mounted on the third mounting frame. Therefore, the second material tray device can drive the second material tray to slide, and the second material tray is convenient to disassemble, assemble and replace.
In some embodiments, the second tray device further includes a fourth linear guide and a fourth mounting bracket, the fourth linear guide is installed on the machine table and located at the periphery of the third linear guide, the fourth linear guide is higher than the third linear guide, the fourth mounting bracket is sleeved on the fourth linear guide and is in sliding fit with the fourth linear guide, and the number of the second trays is two, and the two second trays are installed on the third mounting bracket and the fourth mounting bracket respectively. Therefore, disc replacement of the second material disc can be achieved, and operation is convenient and fast.
The utility model has the advantages that:
1. the utility model discloses a copper spare thin wall fine blanking hole equipment adopts the high accuracy mould to carry out the fine punching a hole, ensures the processing procedure yield: the product profile degree and the position degree are ensured through the die precision, the yield reaches 99.75 percent, and the manufacturing process is stable;
2. can realize automatic unloading of going up: the manipulator automatically feeds and discharges materials, so that frequent manual operations of clamping, discharging, placing and the like by staff are not needed, and the production efficiency is improved;
3. the production line is optimized, and the equipment investment is saved: CNC machining is adopted, and 25s/Pc is needed; the automatic punching of the equipment only needs 3s/Pc, and after the automatic fine punching is conducted, the productivity is improved, the CNC process is cancelled, and a large number of machines are saved.
Drawings
Fig. 1 is a simplified schematic plan structure diagram of a copper part thin-wall fine punching device according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a first tray device and a second tray device of the copper part thin-wall fine punching equipment shown in FIG. 1;
FIG. 3 is a schematic perspective structure diagram of a feeding device of the copper part thin-wall fine punching equipment shown in FIG. 1;
fig. 4 is a schematic perspective structure diagram of a punching device of the copper part thin-wall fine punching equipment shown in fig. 1.
Reference numerals in FIGS. 1 to 4: 1-a machine platform; 2-a feeding device; 3-a feed conveying channel; 4-a punching device; 5-a discharge conveying channel; 6-a blanking device; 7-a first tray device; 8-a second tray device; 9-a first tray; 10-a second tray; 21-a first manipulator; 22-a first sucker assembly; 41-a driving member; 42-a stamping die; 61-a second manipulator; 62-a second chuck assembly; 71-a first linear guide; 72-a first mounting frame; 73-a second linear guide; 74-a second mounting frame; 81-a third linear guide; 82-a third mounting frame; 83-a fourth linear guide; 84-fourth mounting frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1-4 schematically show copper spare thin wall fine blanking hole equipment according to an embodiment of the utility model.
As shown in fig. 1 to 4, the copper part thin-wall fine punching device includes a machine table 1, and a feeding device 2, a feeding conveying channel 3, a punching device 4, a discharging conveying channel 5, a discharging device 6, a first material tray device 7, and a second material tray device 8 which are arranged on the machine table 1.
The first material tray device 7 is used for placing a first material tray 9, and the first material tray 9 is used for bearing a workpiece to be punched; the second tray device 8 is used for placing a second tray 10, and the second tray 10 is used for bearing the punched workpiece;
the feeding device 2 is arranged on one side of the feeding conveying channel 3 and is configured to convey the workpiece to be punched on the first tray 9 to the feeding conveying channel 3;
the feed conveyance path 3 is configured to convey a workpiece to be punched to the punching device 4;
the punching device 4 is configured to punch a workpiece to be punched;
the discharging conveying channel 5 is configured to output the punched workpiece;
the blanking device 6 is arranged on one side of the discharge conveying channel 5 and is configured to convey the punched workpieces to the second tray 10.
The feed conveyor channel 3 and the discharge conveyor channel 5 of the present embodiment may be linear vibrating channels.
The copper product that waits to punch a hole that the automatic balance of manipulator has been put well is placed to first charging tray 9, and manual work or machinery place first charging tray 9 in first charging tray device 7, and loading attachment 2 puts into feeding conveyor 3 with the copper product that waits to punch a hole, and automatic smart punching of punching device 4, the product after punching get into ejection of compact conveyor 5, and unloader 6 is automatic puts the product in second charging tray 10. The fine punching equipment of the utility model can realize fine punching, ensure stable manufacturing process and improve yield; automatic feeding and discharging can be realized, the labor intensity of workers is reduced, and the labor cost is saved; the optimization of production line can be realized, CNC process is cancelled, CNC board 1 is saved.
The loading device 2 comprises a first robot 21 and a first sucker assembly 22. The first mechanical arm 21 is installed on the machine table 1, the first sucker component 22 is installed on the first mechanical arm 21, and the first sucker component 22 is matched with a workpiece to be punched. Therefore, the first manipulator 21 drives the first suction disc assembly 22 to move, and automatic feeding operation can be realized.
The blanking device 6 comprises a second robot 61 and a second chuck assembly 62. The second manipulator 61 is installed on the machine table 1, the second sucker component 62 is installed on the second manipulator 61, and the second sucker component 62 is matched with the workpiece after punching. Therefore, the second manipulator 61 drives the second sucker assembly 62 to move, and automatic blanking operation can be achieved.
The first robot 21 and the second robot 61 of the present embodiment may be commercially available SCARA robots. SCARA (perfect spelling: Selective Compliance Assembly robot arm), a special type of industrial robot of the cylindrical coordinate type.
The punching apparatus 4 includes a driving member 41 and a punching die 42. Stamping die 42 installs in board 1, and the discharge end of feedstock delivery channel 3 is connected with stamping die 42's feed inlet, and the feed end of feedstock delivery channel 3 is connected with stamping die 42's discharge gate. The driving member 41 is matched with the stamping die 42 and is used for driving the stamping die 42 to perform fine punching on a workpiece to be punched. The stamping die 42 of the present embodiment may be a commonly used stamping jig composed of an upper die and a lower die. From this, adopt high accuracy stamping die 42 to carry out the essence and punch a hole, guarantee processing procedure yield: the product profile degree and the position degree are ensured through the die precision, the yield reaches 99.75 percent, and the manufacturing process is stable.
The first tray device 7 includes a first linear guide 71 and a first mounting bracket 72. The first linear guide 71 is mounted on the machine table 1, the first mounting frame 72 is sleeved on the first linear guide 71 and is in sliding fit with the first linear guide 71, and the first tray 9 is detachably mounted on the first mounting frame 72. Therefore, the first material tray device 7 can drive the first material tray 9 to slide, and the first material tray 9 is convenient to disassemble, assemble and replace.
The first tray device 7 further comprises a second linear guide 73 and a second mounting frame 74. The second linear guide 73 is installed on the machine platform 1 and located at the periphery of the first linear guide 71, the second linear guide 73 is higher than the first linear guide 71, the second mounting frame 74 is sleeved on the second linear guide 73 and is in sliding fit with the second linear guide 73, and the two first trays 9 are respectively installed on the first mounting frame 72 and the second mounting frame 74. Therefore, disc replacement of the first material disc 9 can be realized, and the operation is convenient and fast.
The second tray device 8 comprises a third linear guide rail 81 and a third mounting frame 82. The third linear guide 81 is installed on the machine table 1, the third mounting bracket 82 is sleeved on the third linear guide 81 and is in sliding fit with the third linear guide 81, and the second tray 10 is detachably installed on the third mounting bracket 82. Therefore, the second tray device 8 can drive the second tray 10 to slide, and the second tray 10 is convenient to disassemble, assemble and replace.
The second tray device 8 also comprises a fourth linear guide rail 83 and a fourth mounting rack 84. The fourth linear guide 83 is installed on the machine table 1 and located at the periphery of the third linear guide 81, the fourth linear guide 83 is higher than the third linear guide 81, the fourth mounting rack 84 is sleeved on the fourth linear guide 83 and is in sliding fit with the fourth linear guide 83, and two second trays 10 are respectively installed on the third mounting rack 82 and the fourth mounting rack 84. Therefore, the second tray 10 can be replaced, and the operation is convenient and quick.
The utility model discloses a copper spare thin wall fine blanking hole equipment has following advantage:
1. adopt high accuracy mould to carry out the essence and punch a hole, guarantee processing procedure yield: the product profile degree and the position degree are ensured through the die precision, the yield reaches 99.75 percent, and the manufacturing process is stable;
2. can realize automatic unloading of going up: the manipulator automatically feeds and discharges materials, so that frequent manual operations of clamping, discharging, placing and the like by staff are not needed, and the production efficiency is improved;
3. the production line is optimized, and the equipment investment is saved: CNC machining is adopted, and 25s/Pc is needed; the automatic punching of the equipment only needs 3s/Pc, and after the automatic fine punching is conducted, the productivity is improved, the CNC process is cancelled, and a large number of machines are saved.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. The copper part thin-wall fine punching equipment is characterized by comprising a machine table (1), and a feeding device (2), a feeding conveying channel (3), a punching device (4), a discharging conveying channel (5), a discharging device (6), a first material tray device (7) and a second material tray device (8) which are arranged on the machine table (1);
the first material tray device (7) is used for placing a first material tray (9), and the first material tray (9) is used for bearing a workpiece to be punched; the second material tray device (8) is used for placing a second material tray (10), and the second material tray (10) is used for bearing the punched workpiece;
the feeding device (2) is arranged on one side of the feeding conveying channel (3) and is configured to convey workpieces to be punched on the first material tray (9) to the feeding conveying channel (3);
the feeding and conveying channel (3) is configured to convey workpieces to be punched to a punching device (4);
the punching device (4) is configured to punch a workpiece to be punched;
the discharging conveying channel (5) is configured to output the punched workpiece;
and the blanking device (6) is arranged on one side of the discharge conveying channel (5) and is configured to convey the punched workpiece to the second material tray (10).
2. The copper piece thin-wall fine punching equipment according to claim 1, characterized in that the feeding device (2) comprises a first mechanical arm (21) and a first sucking disc component (22), the first mechanical arm (21) is installed on the machine table (1), the first sucking disc component (22) is installed on the first mechanical arm (21), and the first sucking disc component (22) is matched with a workpiece to be punched.
3. The copper part thin-wall fine punching equipment according to claim 1, wherein the blanking device (6) comprises a second mechanical arm (61) and a second sucker assembly (62), the second mechanical arm (61) is installed on the machine table (1), the second sucker assembly (62) is installed on the second mechanical arm (61), and the second sucker assembly (62) is matched with a workpiece after punching is completed.
4. The copper part thin-wall fine punching equipment according to claim 1, wherein the punching device (4) comprises a driving part (41) and a punching die (42), the punching die (42) is installed on the machine table (1), the discharge end of the feeding conveying channel (3) is connected with the feed inlet of the punching die (42), the feed end of the feeding conveying channel (3) is connected with the discharge outlet of the punching die (42), and the driving part (41) is matched with the punching die (42) and used for driving the punching die (42) to perform fine punching on a workpiece to be punched.
5. The copper part thin-wall fine punching equipment according to claim 1, wherein the first tray device (7) comprises a first linear guide rail (71) and a first mounting frame (72), the first linear guide rail (71) is installed on the machine table (1), the first mounting frame (72) is sleeved on the first linear guide rail (71) and is in sliding fit with the first linear guide rail (71), and the first tray (9) is detachably installed on the first mounting frame (72).
6. The copper part thin-wall fine punching equipment according to claim 5, wherein the first tray device (7) further comprises a second linear guide rail (73) and a second mounting frame (74), the second linear guide rail (73) is installed on the machine table (1) and located on the periphery of the first linear guide rail (71), the second linear guide rail (73) is higher than the first linear guide rail (71), the second mounting frame (74) is sleeved on the second linear guide rail (73) and is in sliding fit with the second linear guide rail (73), and the number of the first trays (9) is two, and the two first trays are respectively installed on the first mounting frame (72) and the second mounting frame (74).
7. The copper part thin-wall fine punching equipment according to any one of claims 1 to 6, wherein the second tray device (8) comprises a third linear guide rail (81) and a third mounting frame (82), the third linear guide rail (81) is mounted on the machine table (1), the third mounting frame (82) is sleeved on the third linear guide rail (81) and is in sliding fit with the third linear guide rail (81), and the second tray (10) is detachably mounted on the third mounting frame (82).
8. The copper part thin-wall fine punching equipment according to claim 7, characterized in that the second tray device (8) further comprises a fourth linear guide rail (83) and a fourth mounting frame (84), the fourth linear guide rail (83) is installed on the machine table (1) and located on the periphery of the third linear guide rail (81), the fourth linear guide rail (83) is higher than the third linear guide rail (81), the fourth mounting frame (84) is sleeved on the fourth linear guide rail (83) and is in sliding fit with the fourth linear guide rail (83), and the number of the second trays (10) is two, and the two second trays are respectively installed on the third mounting frame (82) and the fourth mounting frame (84).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022082248.0U CN213826622U (en) | 2020-09-21 | 2020-09-21 | Copper part thin wall fine punching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022082248.0U CN213826622U (en) | 2020-09-21 | 2020-09-21 | Copper part thin wall fine punching equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213826622U true CN213826622U (en) | 2021-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022082248.0U Active CN213826622U (en) | 2020-09-21 | 2020-09-21 | Copper part thin wall fine punching equipment |
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|---|---|
| CN (1) | CN213826622U (en) |
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- 2020-09-21 CN CN202022082248.0U patent/CN213826622U/en active Active
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