CN213798250U - Gardenia pomace dehydration recovery unit - Google Patents
Gardenia pomace dehydration recovery unit Download PDFInfo
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- CN213798250U CN213798250U CN202022119915.8U CN202022119915U CN213798250U CN 213798250 U CN213798250 U CN 213798250U CN 202022119915 U CN202022119915 U CN 202022119915U CN 213798250 U CN213798250 U CN 213798250U
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- conveyor belt
- pomace
- gardenia
- canvas
- conveyer belt
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Abstract
The utility model relates to a gardenia pomace dehydration recovery unit, including the net chain conveyer belt that is equipped with the weeping hole, conveyer motor is connected to the net chain conveyer belt, the one end of net chain conveyer belt is equipped with the feeding funnel that is used for dropping into raw materials gardenia pomace, the exit end of feeding funnel is located net chain conveyer belt top, the other end of net chain conveyer belt is equipped with the pomace discharge gate, net chain conveyer belt bottom is equipped with the liquid receiving groove, net chain conveyer belt top between feeding funnel and the pomace discharge gate is equipped with two canvas conveyer belts of vertical butt clamp, be equipped with a plurality of to the compression roller between two canvas conveyer belts, be used for extruding gardenia pomace, the feed motor is connected to the canvas conveyer belt. The utility model provides a dehydration recovery unit, simple structure is reasonable, can realize retrieving the high-efficient dehydration of gardenia pomace, and feed liquid retrieves more than 80%, and dehydration pomace moisture content is low can reprocess the utilization, and the waste loss that has significantly reduced, reduction in production cost.
Description
Technical Field
The utility model relates to a natural extract product processing technology field especially relates to a gardenia pomace dehydration recovery unit.
Background
At present, the natural plant extract and the natural pigment gardenia yellow are obtained by soaking gardenia serving as a raw material in water, extracting and refining, wherein the extracted gardenia pomace contains more than 90 percent of water, the gardenia yellow pigment dissolved in the water is carried and lost, and excessive water is not beneficial to later-stage transportation, processing and utilization of the gardenia pomace. The soaked gardenia fruit residues are extremely soft and rotten and contain fibers, and a common dehydration presser has low efficiency and is extremely easy to block.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned not enough of prior art, the utility model provides a gardenia pomace dehydration recovery unit solves current dehydration squeezer inefficiency, easy jam, and the difficult technical problem who dewaters and retrieve of gardenia pomace.
The utility model discloses a realize through following technical scheme:
the utility model provides a gardenia pomace dehydration recovery unit, is including the net chain conveyer belt that is equipped with weeping hole, conveyer motor is connected to the net chain conveyer belt, the one end of net chain conveyer belt is equipped with the feeding funnel that is used for dropping into raw materials gardenia pomace, the exit end of feeding funnel is located net chain conveyer belt top, the other end of net chain conveyer belt is equipped with the pomace discharge gate, net chain conveyer belt bottom is equipped with the liquid receiving groove, net chain conveyer belt top between feeding funnel and the pomace discharge gate is equipped with two canvas conveyer belts of vertical butt clamp, two be equipped with a plurality of pairs of compression rollers between the canvas conveyer belt for extrude gardenia pomace, the feed motor is connected to the canvas conveyer belt.
Further, the net chain conveyor belt is obliquely arranged along the conveying direction.
Furthermore, the bottom outlet end of the feeding hopper is provided with an adjusting door for adjusting the discharging amount.
Furthermore, a plurality of pairs of compression rollers are respectively located the inboard of two canvas conveyer belts, and the canvas conveyer belt tensioning that corresponds is located the inboard compression roller of every canvas conveyer belt.
Further, the distance between each pair of the press rollers is adjustable and is set between 0mm and 50 mm.
Furthermore, each canvas conveying belt is provided with a scraping plate at one side close to the pomace discharge hole.
Furthermore, each scraper blade and each compression roller are fixed on a support above the net chain conveyor belt.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model provides a gardenia pomace dehydration recovery unit, through two canvas conveyer belts of vertical butt clamp guide gardenia pomace, again through several pairs of compression roller pairs extrusion gardenia pomace in order to dewater, the feed liquid falls into in the liquid receiving tank from the hole on the net chain conveyer belt, gardenia pomace after the dehydration is discharged from the pomace discharge gate, realize the separation of extrusion feed liquid and pomace, through observing extrusion feed liquid proportion, detect the moisture content of dehydration pomace, can also adjust the rotational speed of feed motor, the interval of each pair of compression roller and the size of feeding hopper export, realize the optimization of dehydration effect and the maximize of work efficiency; the whole structure is simple and reasonable, the flow is smooth and efficient, the high-efficiency dehydration recovery of the gardenia pomace can be carried out, the feed liquid is recovered by more than 80%, the dehydrated pomace has low water content and can be reprocessed and utilized, the waste loss is greatly reduced, and the production cost is reduced.
Drawings
FIG. 1 is a front view of a device for dehydrating and recycling gardenia pomace according to an embodiment of the present invention;
fig. 2 is a top view of a device for dehydrating and recycling gardenia pomace according to an embodiment of the present invention.
In the figure:
1. feeding a hopper; 2. an adjustment gate; 3. a network chain conveyor belt; 4. a canvas conveyor belt; 5. a compression roller; 6. a feeding motor; 7. a squeegee; 8. a pomace discharge port; 9. a conveying motor; 10. and a liquid receiving tank.
Detailed Description
The following examples are presented to illustrate certain embodiments of the invention and should not be construed as limiting the scope of the invention. The present disclosure may be modified from materials, methods, and reaction conditions at the same time, and all such modifications are intended to be within the spirit and scope of the present invention.
As shown in fig. 1-2, the gardenia fruit residue dehydration recovery device comprises a mesh chain conveyor belt 3 provided with a liquid leakage hole, wherein the mesh chain conveyor belt 3 is connected with a conveying motor 9, and the mesh chain conveyor belt 3 is driven by the motor 9 to move so as to convey gardenia fruit residues; one end of the mesh chain conveyor belt 3 is provided with a feeding hopper 1 for feeding raw material gardenia fruit residues, the outlet end of the feeding hopper 1 is positioned above the mesh chain conveyor belt 3, and gardenia fruit residues from the outlet of the feeding hopper 1 smoothly fall onto the mesh chain conveyor belt 3 and are conveyed by the mesh chain conveyor belt 3; the other end of the net chain conveyor belt 3 is provided with a pomace discharge port 8, the bottom of the net chain conveyor belt 3 is provided with a liquid receiving tank 10, the dehydrated pomace is discharged from the pomace discharge port 8, and the feed liquid falls into the liquid receiving tank 10 to realize solid-liquid separation; two canvas conveyer belts 4 of vertical butt clamp are equipped with to 3 tops of net chain conveyer belt between feeding funnel 1 and pomace discharge gate 8, feeding motor 6 is connected to canvas conveyer belt 4, two be equipped with a plurality of pairs of compression roller 5 between the canvas conveyer belt 4, the canvas conveyer belt 4 of butt clamp is used for guiding the gardenia pomace and feeds to compression roller 5, and the compression roller 5 that sets up in pairs is used for extrudeing the gardenia pomace in order to dewater.
In the embodiment, the diameter of the pores of the mesh chain conveyor belt 3 is 1-4mm, the mesh chain conveyor belt is obliquely arranged along the conveying direction, the included angle between the oblique direction of the mesh chain conveyor belt 3 and the ground is within the range of 5-30 degrees, the gardenia fruit residues can be blocked and the liquid can rapidly permeate under the action of only gravity, and the efficient solid-liquid separation effect is achieved.
In this embodiment, the outlet end at the bottom of the feeding hopper 1 is provided with an adjusting door 2 for adjusting the height of the outlet end of the feeding hopper 1 from the mesh chain conveyor belt 3, so as to control the discharge amount of the gardenia fruit residues.
In this embodiment, a plurality of pairs of the compression rollers 5 are respectively located at the inner sides of the two canvas conveyor belts 4, and the compression rollers 5 located at the inner side of each canvas conveyor belt 4 tension the corresponding canvas conveyor belt 4, so as to better convey and guide the gardenia fruit residues.
In this embodiment, the number of the pairs of the press rolls is preferably 2-6, the interval between each pair of the press rolls 5 is adjustable and is set between 0-50mm, and the dewatering efficiency can be improved by adjusting the gap between each pair of the press rolls 5.
In this embodiment, each canvas conveyor belt 4 is provided with a scraper 7 at a side close to the pomace discharge opening 8, so as to scrape off the dehydrated gardenia pomace adhered to the canvas conveyor belt 4.
In this embodiment, each of the scrapers 7 and the press rollers 5 is fixed to a bracket above the mesh chain conveyor 3.
When the device works, raw gardenia fruit residues are put into a feeding hopper 1, the raw materials coming out of the outlet end of the feeding hopper 1 fall onto a mesh chain conveyor belt 3, a conveying motor 9 drives the mesh chain conveyor belt 3 to transmit, the raw material fruit residues on the mesh chain conveyor belt are driven to enter between two oppositely clamped canvas conveyor belts 4, then the raw material fruit residues are squeezed and dehydrated by a plurality of pairs of compression rollers 5 between the two canvas conveyor belts 4, and the dehydrated gardenia fruit residues are conveyed to a discharge port 8 and fall into a fruit residue receiving container; the feed liquid generated in the extrusion process falls into the liquid receiving tank 10 below through the net chain conveyor belt 3, so that solid-liquid separation is realized. The conditions of gardenia fruit residues in the compression rollers 5 and the proportion of the extruded liquid are observed, the water content of the dehydrated fruit residues is detected, and the distance between each pair of compression rollers 5, the rotating speed of the two feeding motors 6 and the height of the adjusting door 2 are adjusted in a targeted manner, so that the dehydration effect and the working efficiency are highest.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transformation that the content of the specification does, or directly or indirectly use in other related technical fields, all including in the same way the patent protection scope of the present invention.
Claims (7)
1. A gardenia fruit residue dehydration and recovery device, which is characterized by comprising a mesh chain conveyor belt (3) provided with liquid leakage holes, the mesh chain conveyor belt (3) is connected with a conveying motor (9), one end of the mesh chain conveyor belt (3) is provided with a feeding hopper (1) for feeding raw material gardenia fruit residues, the outlet end of the feeding hopper (1) is positioned above the mesh chain conveyor belt (3), the other end of the mesh chain conveyor belt (3) is provided with a pomace discharge hole (8), a liquid receiving tank (10) is arranged at the bottom of the net chain conveyor belt (3), two canvas conveyor belts (4) which are vertically clamped are arranged above the net chain conveyor belt (3) between the feeding hopper (1) and the pomace discharge port (8), a plurality of pair of compression rollers (5) are arranged between the two canvas conveyor belts (4), used for extruding gardenia fruit residues, and the canvas conveyor belt (4) is connected with a feeding motor (6).
2. The gardenia fruit residue dehydrating and recovering device according to claim 1, wherein the mesh chain conveyor belt (3) is disposed obliquely in a conveying direction.
3. The gardenia fruit residue dehydration and recovery device according to claim 1, characterized in that the bottom outlet end of the feeding hopper (1) is provided with an adjusting door (2) for adjusting the discharging amount.
4. The gardenia fruit residue dehydrating and recovering device according to claim 1, wherein a plurality of pairs of the press rollers (5) are respectively located inside two canvas conveyor belts (4), and the press rollers (5) located inside each canvas conveyor belt (4) tension the corresponding canvas conveyor belt (4).
5. The gardenia fruit residue dehydrating and recovering device according to claim 4, wherein the distance between each pair of the press rolls (5) is adjustable and set between 0-50 mm.
6. The gardenia fruit residue dehydrating and recycling device of claim 1, wherein each canvas conveyor belt (4) is provided with a scraper (7) at a side close to the fruit residue outlet (8).
7. The gardenia fruit residue dewatering and recovering device according to claim 6, wherein each of the scrapers (7) and the press rolls (5) is fixed on a support above the mesh chain conveyor belt (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022119915.8U CN213798250U (en) | 2020-09-24 | 2020-09-24 | Gardenia pomace dehydration recovery unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022119915.8U CN213798250U (en) | 2020-09-24 | 2020-09-24 | Gardenia pomace dehydration recovery unit |
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| Publication Number | Publication Date |
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| CN213798250U true CN213798250U (en) | 2021-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022119915.8U Active CN213798250U (en) | 2020-09-24 | 2020-09-24 | Gardenia pomace dehydration recovery unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714658A (en) * | 2022-06-09 | 2022-07-08 | 江中药业股份有限公司 | High-efficient dregs of a decoction dehydration device |
-
2020
- 2020-09-24 CN CN202022119915.8U patent/CN213798250U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714658A (en) * | 2022-06-09 | 2022-07-08 | 江中药业股份有限公司 | High-efficient dregs of a decoction dehydration device |
| CN114714658B (en) * | 2022-06-09 | 2022-12-06 | 江中药业股份有限公司 | High-efficient dregs of a decoction dehydration device |
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