CN213764222U - High-precision flying shear production device - Google Patents
High-precision flying shear production device Download PDFInfo
- Publication number
- CN213764222U CN213764222U CN202022918951.0U CN202022918951U CN213764222U CN 213764222 U CN213764222 U CN 213764222U CN 202022918951 U CN202022918951 U CN 202022918951U CN 213764222 U CN213764222 U CN 213764222U
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- Prior art keywords
- cutting
- workbench
- support
- shaft
- leveling
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- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 86
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 46
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 238000010008 shearing Methods 0.000 description 6
- 230000003068 static effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The utility model provides a high-precision flying shear production device, which comprises a workbench, wherein a flattening component and a cutting component are arranged on the workbench; the leveling assembly comprises an upper pressing shaft and a lower pressing shaft, the upper pressing shaft is arranged on a leveling bracket in a lifting mode, the leveling bracket is fixed on the workbench, the upper pressing shaft is connected with a first driving motor, the lower pressing shaft is arranged in the workbench, and the lower pressing shaft is connected with a driving shaft of a second driving motor; the cutting assembly comprises a cutting bracket, the cutting bracket is fixed at one end of the workbench, a cutting knife is arranged on the cutting bracket, the cutting knife is connected with a cutting motor, and a protective cover is also arranged on the cutting bracket; the workbench is provided with a lower cutter seat matched with the cutter; a lifting support used for containing the cut plate materials is arranged beside the workbench, a charging car is movably arranged on the lifting support, and wheels are arranged below the charging car; the first driving motor, the second driving motor and the cutting motor are all electrically connected with the central controller.
Description
Technical Field
The utility model belongs to the technical field of the sheet material is cuted, concretely relates to high accuracy flying shear apparatus for producing.
Background
The metal or nonmetal plate materials enter a factory in a roll material mode, and the metal or nonmetal plate materials are required to be flattened and cut into qualified plate materials according to requirements when in use. The plate material is cut by static shearing, namely the plate material stops when moving to a preset positioning block, and the shearing edge of the static shearing machine moves downwards to realize shearing. The static shearing machine has low speed and low production efficiency. The flying shear is installed on the continuous operation unit and the rolling line to transversely shear the moving rolled pieces (cutting head, cutting tail and cutting to length). The existing flying shear production device mostly adopts a mechanical arm to control shearing, has large noise, large occupied space, low efficiency, easy error generation and low precision, and therefore, the high-precision flying shear production device capable of solving the problems needs to be provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high accuracy flying shear apparatus for producing tailors, it is high to tailor the precision, and is efficient, small in noise.
The utility model provides a following technical scheme:
a high-precision flying shear production device is characterized by comprising a workbench, wherein a flattening component and a cutting component are arranged on the workbench; the leveling assembly comprises an upper pressing shaft and a lower pressing shaft, the upper pressing shaft is arranged on a leveling bracket in a lifting mode, the leveling bracket is fixed on the workbench, the upper pressing shaft is detachably connected with a first driving motor, the lower pressing shaft is movably arranged in the workbench, and the lower pressing shaft is fixedly connected with a driving shaft of a second driving motor; the cutting assembly comprises a cutting support, the cutting support is fixed at one end of the workbench, a cutting knife is movably arranged on the cutting support, the cutting knife is fixedly connected with a cutting motor, and a protective cover for preventing the cutting knife from accidentally injuring workers is further arranged on the cutting support; a lower cutter seat matched with the cutting knife is arranged on the workbench; a lifting support used for containing the cut plate materials is further arranged beside the workbench, a charging car is movably arranged on the lifting support, and wheels are arranged below the charging car; the first driving motor, the second driving motor and the cutting motor are all electrically connected with the central controller.
Preferably, an electric lifting cylinder is arranged on the leveling support, a material pressing support frame is arranged on the electric lifting cylinder, the upper material pressing shaft is rotatably fixed on the material pressing support frame, the first driving motor is detachably arranged on the material pressing support frame, and a driving shaft of the first driving motor is fixedly connected with the upper material pressing shaft; the lifting cylinder is electrically connected with the central controller.
Preferably, the cutting knife includes cutting knife main part and cutting blade, the cutting knife main part is cylindrical, the cutting blade equipartition is established in the cutting knife main part.
Preferably, a motor mounting frame is arranged on the cutting support, and the cutting motor is fixed on the motor mounting frame.
Preferably, the workbench is provided with a material pressing shaft mounting groove, and the lower material pressing shaft is arranged in the material pressing shaft mounting groove.
Preferably, the lifting support is an electric lifting support, and the electric lifting support is electrically connected with the central controller.
Preferably, the central controller is a PLC.
The utility model has the advantages that: the rotating speed of the cutting motor is set by the central controller to meet the requirements of different plate cutting lengths, the space occupied by the roller type cutting knife is smaller, the operation generates less noise, the upper material pressing shaft and the lower material pressing shaft can directly flatten the plate materials to be cut, the lifting cylinder can control and adjust the distance between the upper material pressing shaft and the lower material pressing shaft to be suitable for the plate materials with different thicknesses, the cut plate materials are directly pushed onto the charging car by the arc-shaped cutting blade, the electric lifting support is used for driving the charging car to lift, the cut plate materials are directly filled into the charging car, then the worker directly pushes away the charging car, thereby saving the process of manual tallying, having higher efficiency, simultaneously, the protection casing can prevent effectively that the staff from mistake from touching the blade and taking place danger, and whole device simple structure, safe and reliable, production efficiency is higher.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic view of the overall structure of the present invention.
Detailed Description
As shown in the figures, the high-precision flying shear production device provided by the utility model comprises a workbench 1, wherein a flattening component and a cutting component are arranged on the workbench 1; the material leveling component comprises an upper material pressing shaft 2 and a lower material pressing shaft 3, the upper material pressing shaft 2 is arranged on a material leveling bracket 4 in a lifting mode, the material leveling bracket 4 is fixed on the workbench 1, an electric lifting cylinder 15 is arranged on the material leveling bracket 4, a material pressing support frame 16 is arranged on the electric lifting cylinder 15, the upper material pressing shaft 2 is rotatably fixed on the material pressing support frame 16, a first driving motor 5 is detachably arranged on the material pressing support frame 16, and a driving shaft of the first driving motor 5 is fixedly connected with the upper material pressing shaft 2; the lifting cylinder 15 is electrically connected with the central controller. The upper pressing shaft 2 is detachably connected with a first driving motor 5, a pressing shaft mounting groove is formed in the workbench 1, the lower pressing shaft 3 is movably arranged in the pressing shaft mounting groove, and the lower pressing shaft 3 is fixedly connected with a driving shaft of a second driving motor 6; the cutting assembly comprises a cutting support 7, the cutting support 7 is fixed at one end of the workbench 1, a cutting knife 8 is movably arranged on the cutting support 7, the cutting knife 8 comprises a cutting knife main body and cutting blades, the cutting knife main body is cylindrical, and the cutting blades are uniformly distributed on the cutting knife main body. A motor mounting rack is arranged on the cutting support 7, the cutting motor 14 is fixed on the motor mounting rack 17, the cutting knife 8 is fixedly connected with the cutting motor 14, and a protective cover 9 for preventing the cutting knife 8 from accidentally injuring workers is also arranged on the cutting support 7; a lower cutter seat 10 matched with the cutter 8 is arranged on the workbench 1; a lifting support 11 for containing the cut plate materials is further arranged beside the workbench 1, the lifting support 11 is an electric lifting support 11, the electric lifting support 11 is electrically connected with a central controller, a charging car 12 is movably arranged on the lifting support 11, and wheels 13 are arranged below the charging car 12; the first driving motor 5, the second driving motor 6 and the cutting motor 14 are electrically connected with a central controller, wherein the central controller is a Programmable Logic Controller (PLC) with stable performance.
When the automatic leveling device is used, a plate enters a position between an upper pressing shaft 2 and a lower pressing shaft 3 from a workbench 1 on one side of a leveling assembly, then a central controller controls a lifting cylinder 15 to extend, a first driving motor 5 and a second driving motor 6 respectively drive the upper pressing shaft 2 and the lower pressing shaft to rotate in opposite directions, the lifting cylinder 15 extends to drive a pressing support frame 16 to descend, the upper pressing shaft 2 and the lower pressing shaft 3 tightly press the plate to level the plate, the plate enters a cutting assembly after passing through the leveling assembly, the central controller controls a cutting motor 14 to drive a cutting knife 8 to rotate to cut the leveled plate, the cut plate is pushed onto a charging car 12 along the rotation trend after being cut by the cutting knife, the central controller controls an electric lifting support 11 to gradually descend along with the cutting of the plate, the cut plate is gradually stacked above the charging car 12 until the electric lifting support 11 falls to the lowest, the wheels 13 of the charging carriage 12 fall on the ground, and then the worker pushes the charging carriage 12 away, pushes the empty charging carriage above the electric lifting support 11 (the direction of the wheels 13 is perpendicular to the direction of the plate cutting movement), and then the central controller controls the electric lifting support 11 to be lifted to the position matched with the lower tool apron 10 to continue loading.
The rotating speed of the cutting motor 14 is set by the central controller to meet different requirements of plate cutting lengths, the space occupied by the roller type cutting knife 8 is smaller, noise generated by operation is smaller, the upper pressing shaft 2 and the lower pressing shaft 3 can directly flatten the plate to be cut, the lifting cylinder 15 can control and adjust the distance between the upper pressing shaft 2 and the lower pressing shaft 3 to be suitable for the plate with different thicknesses, the cut plate is directly pushed onto the charging car 12 by utilizing the trend of the arc-shaped cutting blade, the charging car 12 is driven to lift by utilizing the electric lifting support 11, the cut plate is directly filled with the charging car 12, then the charging car is directly pushed away by a worker, the process of manual goods management is saved, the efficiency is higher, meanwhile, the protective cover 9 can effectively prevent the worker from mistakenly touching the blade to cause danger, the whole device is simple in structure, safe and reliable, production efficiency is higher.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The high-precision flying shear production device is characterized by comprising a workbench (1), wherein a flattening component and a cutting component are arranged on the workbench (1); the leveling assembly comprises an upper leveling shaft (2) and a lower leveling shaft (3), the upper leveling shaft (2) is arranged on a leveling support (4) in a lifting mode, the leveling support (4) is fixed on the workbench (1), the upper leveling shaft (2) is detachably connected with a first driving motor (5), the lower leveling shaft (3) is movably arranged in the workbench (1), and the lower leveling shaft (3) is fixedly connected with a driving shaft of a second driving motor (6); the cutting assembly comprises a cutting support (7), the cutting support (7) is fixed at one end of the workbench (1), a cutting knife (8) is movably arranged on the cutting support (7), the cutting knife (8) is fixedly connected with a cutting motor (14), and a protective cover (9) for preventing the cutting knife (8) from accidentally injuring a worker is further arranged on the cutting support (7); a lower tool apron (10) matched with the cutting knife (8) is arranged on the workbench (1); a lifting support (11) used for containing cut plates is further arranged beside the workbench (1), a charging car (12) is movably arranged on the lifting support (11), and wheels (13) are arranged below the charging car (12); the first driving motor (5), the second driving motor (6) and the cutting motor (14) are electrically connected with a central controller.
2. The high-precision flying shear production device according to claim 1, wherein an electric lifting cylinder (15) is arranged on the leveling support (4), a material pressing support frame (16) is arranged on the electric lifting cylinder (15), the upper material pressing shaft (2) is rotatably fixed on the material pressing support frame (16), the first driving motor (5) is detachably arranged on the material pressing support frame (16), and a driving shaft of the first driving motor (5) is fixedly connected with the upper material pressing shaft (2); the lifting cylinder (15) is electrically connected with the central controller.
3. A high precision flying shear production device as claimed in claim 1, wherein said cutting knife (8) comprises a cutting knife body and cutting blades, said cutting knife body is cylindrical, said cutting blades are uniformly distributed on said cutting knife body.
4. A high precision flying shear production device as claimed in claim 1, wherein said cutting support (7) is provided with a motor mounting bracket, and said cutting motor (14) is fixed on said motor mounting bracket (17).
5. A high-precision flying shear production device as claimed in claim 1, wherein the workbench (1) is provided with a material pressing shaft mounting groove, and the lower material pressing shaft (3) is arranged in the material pressing shaft mounting groove.
6. A high precision flying shear production device as claimed in claim 1, wherein said lifting support (11) is an electric lifting support (11), said electric lifting support (11) being electrically connected to said central controller.
7. A high precision flying shear producing apparatus as claimed in claim 1, wherein said central controller is a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022918951.0U CN213764222U (en) | 2020-12-08 | 2020-12-08 | High-precision flying shear production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022918951.0U CN213764222U (en) | 2020-12-08 | 2020-12-08 | High-precision flying shear production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213764222U true CN213764222U (en) | 2021-07-23 |
Family
ID=76897557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022918951.0U Expired - Fee Related CN213764222U (en) | 2020-12-08 | 2020-12-08 | High-precision flying shear production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213764222U (en) |
-
2020
- 2020-12-08 CN CN202022918951.0U patent/CN213764222U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210723 |