CN213733483U

CN213733483U - Production system of composite bib

Info

Publication number: CN213733483U
Application number: CN202022361383.9U
Authority: CN
Inventors: 潘胜华
Original assignee: Tonglu Meilian Medical Technology Co ltd
Current assignee: Tonglu Meilian Medical Technology Co ltd
Priority date: 2020-10-21
Filing date: 2020-10-21
Publication date: 2021-07-20
Anticipated expiration: 2030-10-21

Abstract

The utility model discloses a production system of a composite bib, which comprises a numerical control template sewing machine, wherein one side of the numerical control template sewing machine is sequentially provided with an electromagnetic induction heater, a numerical control splitting machine, a cutting machine, a punching machine and an automatic folding machine; the cutting machine comprises a guide rail, wherein a baffle is arranged at the lower end of the guide rail, slots matched with the baffle are formed in two side plates of the guide rail, an oil cylinder connected with the guide rail is arranged on the upper side of the baffle, an arc-shaped cutter is arranged at the output end of the oil cylinder, and a cutter hole matched with the cutter is formed in a bottom plate of the guide rail; the upper side of the cutter is provided with a plurality of rollers distributed along the length direction of the guide rail, the rollers are fixed with the bottom surface of the guide rail through roller carriers, the highest point of the rollers is located above the bottom surface of the inner side of the guide rail, and the bottom surface of the inner side of the guide rail is provided with square holes matched with the rollers. The utility model discloses the compound eckerchief of production has the advantage that does not have pungent smell and raw and other materials high-usage for there is not the potential safety hazard in the compound eckerchief and less to environmental pollution.

Description

Production system of composite bib

Technical Field

The utility model belongs to disposable compound eckerchief field especially relates to a production system of disposable compound eckerchief.

Background

There are many old man of high age in the asylum for aged, there are some old man's health state relatively poor, and the life is difficult to care for oneself, needs the maintainer to feed and eats, often has food to drop from old man's mouth corner feeding in-process, and food heavy oil just contains the hot water that is difficult to wash a bit, if adopt repeatedly usable's surface fabric eckerchief, will have the problem of wasing the difficulty, just need use disposable compound eckerchief this time.

The existing production system of the disposable composite bib comprises a film laminating machine, wherein a numerical control splitting machine, a punching machine and an automatic folding machine are sequentially arranged on one side of the film laminating machine. When in use, the wood pulp paper and the plastic film are compounded by glue water by a film laminating machine to obtain base cloth; then, longitudinally and transversely slitting the base cloth by using a numerical control slitting machine to obtain single cloth for manufacturing the composite bib; punching the upper end of the single piece of cloth by using a punching machine, wherein the punching diameter is about 25cm, so as to form a neck sleeve hole through which the head can penetrate; and then, turning over the lower end of the single piece of cloth to one side of the wood pulp paper by using an automatic folding machine, and respectively carrying out hot melt adhesive fixation on two side edges of the turned part and two side edges of the non-turned part by using the automatic folding machine so as to form a bag opening for receiving the dropped food. The lower end of the single piece of cloth is turned over towards one side of the wood pulp paper, and the bag opening is mainly considered to be located at one side of the wood pulp paper, so that falling food is contacted with the wood pulp paper, the wood pulp paper absorbs the moisture of the food, and the storage of soup in the bag opening is reduced.

In the existing production system of the composite bib, a large amount of glue is used for compounding the wood pulp paper and the plastic film, volatile and irritant components exist in the glue, so that the composite bib also has certain irritant odor, and the composite bib is generally delivered to an old care hospital after being hermetically packaged, so that the composite bib cannot be ventilated and deodorized. The existing composite bib has little smell when in use, and can hardly be smelled at a place far away from the human body by one meter, but the composite bib is sleeved on the neck of the old after all, is very close to the nasal cavity, and the smell can be smelled by the old, so that the old with poor health can cause stress reaction, the attack of original diseases can be possibly caused, and potential safety hazards exist.

In the production system of current compound eckerchief, the upper end of monolithic cloth punches a hole, and quick and simple has formed the fixed establishment who is used for being connected with old man's head on compound eckerchief, but the area of punching a hole is big, leads to a large amount of raw and other materials to obtain the utilization, and raw and other materials utilization ratio is lower, and the plastic film on the waste material that punches a hole is difficult to degrade, and is great to environmental pollution.

Therefore, the composite bib produced by the production system of the existing composite bib has the defects of pungent smell and low utilization rate of raw materials, and can cause the composite bib to have potential safety hazards and great environmental pollution.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a production system of compound eckerchief. The utility model discloses the compound eckerchief of production has the advantage that does not have pungent smell and raw and other materials high-usage for there is not the potential safety hazard in the compound eckerchief and less to environmental pollution.

The technical scheme of the utility model: a production system of a composite bib comprises a numerical control template sewing machine, wherein an electromagnetic induction heater, a numerical control splitting machine, a cutting machine, a punching machine and an automatic folding machine are sequentially arranged on one side of the numerical control template sewing machine; the cutting machine comprises a guide rail with a U-shaped section, the guide rail is obliquely arranged, the inclination angle is 5-10 degrees, a rack is arranged at the bottom of the guide rail, a baffle is arranged at the lower end of the guide rail, slots matched with the baffle are formed in two side plates of the guide rail, an oil cylinder connected with the guide rail is arranged on the upper side of the baffle, an arc-shaped cutter is arranged at the output end of the oil cylinder, and a cutter hole matched with the cutter is formed in a bottom plate of the guide rail; the upper side of the cutter is provided with a plurality of rollers distributed along the length direction of the guide rail, the rollers are fixed with the bottom surface of the guide rail through roller carriers, the highest point of the rollers is located above the bottom surface of the inner side of the guide rail, and the bottom surface of the inner side of the guide rail is provided with square holes matched with the rollers.

In the production system of the composite bib, a discharge hole is formed between the baffle and the cutter and penetrates through the bottom plate of the guide rail and one side plate of the guide rail.

In the production system of the composite bib, the oil cylinder is fixed with the guide rail through the U-shaped switching frame, and the two arms of the switching frame are respectively fixed with the two side plates of the guide rail.

Compared with the prior art, the utility model discloses a numerical control template sewing machine has increased on wood pulp paper and has added the wire, heats the wire through the electromagnetic induction heater and makes the wire generate heat in the twinkling of an eye and bond together with the PE membrane, realizes the complex of wood pulp paper and PE membrane, because glue is not used to compound in-process for the compound eckerchief of making does not have pungent smell, can not make healthy not good enough old man produce stress, can not consequently cause the attack of original disease, dangerous hidden danger. The utility model discloses a punch press can punch out the tear line on the one end of monolithic cloth, will tear the line and can form two bandages after tearing, and it is fixed with the old man that compound eckerchief passes through the bandage, replaces punching a hole through the bandage, has avoided the production of blanking waste material, and the waste of reducible raw and other materials has also reduced environmental pollution, mainly avoids the pollution that the rete that is difficult to degrade on the blanking waste material caused the environment.

Therefore, the utility model discloses the compound eckerchief of production has the advantage that does not have pungent smell and raw and other materials high-usage for there is not the potential safety hazard in the compound eckerchief and less to environmental pollution.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a front view of the cutter.

Fig. 3 is a perspective view of the guide rail.

Fig. 4 is a front view of article F.

Figure 5 is a front view of article G.

Fig. 6 is a front view of article H.

Fig. 7 is a front view of the finished product.

Fig. 8 is a schematic view of the composite bib made in accordance with the present invention after tearing the tear line.

The labels in the figures are: 1-tearing line, 2-first folding line, 3-second folding line, 4-first folding part, 5-second folding part, 6-dispensing point, 7-binding band, 10-guide rail, 11-frame, 12-baffle, 13-slot, 14-oil cylinder, 15-cutter, 16-cutter hole, 17-roller, 18-square hole, 19-discharge hole, 20-switching frame, 21-roller frame, 22-stacking, 50-numerical control template sewing machine, 51-electromagnetic induction heater, 52-numerical control splitting machine, 53-splitting machine, 54-punching machine and 55-automatic folding machine.

Detailed Description

The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.

Examples are given. A production system of a composite bib is shown in figure 1 and comprises a numerical control template sewing machine 50, wherein an electromagnetic induction heater 51, a numerical control splitting machine 52, a cutting machine 53, a punching machine 54 and an automatic folding machine 55 are sequentially arranged on one side of the numerical control template sewing machine 50; the numerical control template sewing machine 50, the electromagnetic induction heater 51, the numerical control splitting machine 52 and the automatic folding machine 55 can be purchased in the market.

As shown in fig. 2 and 3, the cutting machine 53 includes a guide rail 10 with a U-shaped cross section, the guide rail 10 is arranged obliquely with an inclination angle of 5-10 °, a frame 11 is arranged at the bottom of the guide rail 10, a baffle 12 is arranged at the lower end of the guide rail 10, two side plates of the guide rail 10 are both provided with slots 13 matched with the baffle 12, an oil cylinder 14 connected with the guide rail 10 is arranged at the upper side of the baffle 12, an arc-shaped cutter 15 is arranged at the output end of the oil cylinder 14, and a cutter hole 16 matched with the cutter 15 is arranged at the bottom plate of the guide rail 10; the upper side of the cutting knife 15 is provided with a plurality of rollers 17 distributed along the length direction of the guide rail 10, the rollers 17 are fixed with the bottom surface of the guide rail 10 through roller carriers 21, the highest point of the rollers 17 is located above the bottom surface of the inner side of the guide rail 10, and the bottom surface of the inner side of the guide rail 10 is provided with square holes 18 matched with the rollers 17.

A discharge hole 19 is arranged between the baffle plate 12 and the cutter 15, and the discharge hole 19 penetrates through the bottom plate of the guide rail 10 and one side plate of the guide rail 10.

The oil cylinder 14 is fixed with the guide rail 10 through a U-shaped adapter bracket 20, and two arms of the adapter bracket 20 are respectively fixed with two side plates of the guide rail 10. The oil cylinder 14 is an oil cylinder 14 with a control switch, and the oil cylinder 14 can extend or contract under the action of the control switch, which is the prior art.

The use of the production system of the composite bib comprises the following steps,

a. sewing a plurality of parallel metal wires on the wood pulp paper by using a numerical control template sewing machine 50, wherein the metal wires are made of steel wires with antirust coatings, the sewing distance is 5mm, after sewing, a part of the metal wires are exposed out of the back of the wood pulp paper at intervals to obtain a product A,

b. laying PE film on the back of product A to obtain product B,

c. rolling the product B with PE film outside to obtain product C,

d. the product C is passed through the electromagnetic induction coil of the electromagnetic induction heater 51, so that the metal wire in the product C heats up, the metal wire is bonded with the PE film to obtain the product D,

e. flattening the product D, cutting with a numerical control cutting machine 52 to obtain multiple products E with a cutting width of 30, 33 or 35cm, which is the width of the composite bib to be prepared,

f. cutting the product E in the longitudinal direction with a cutter 53, wherein the dividing line is arc-shaped and has a radius of 14, 15 or 16cm, the dividing line has a shape corresponding to the shape of the cutter 15, to obtain multiple pieces of cloth for making composite bibs, such as product F shown in FIG. 4,

g. punching a U-shaped tear line 1 at one end of the concave part of the article F by using a punch 54, wherein two arms of the tear line 1 are parallel to the concave edge of the article F, the upper arm of the tear line 1 extends outwards to one side edge of the article F to obtain the article G shown in figure 5, the punch 54 is provided with a punch die corresponding to the tear line 1,

h. folding the convex end of the product G to one side of the wood pulp paper along a first folding line 2 by using an automatic folding machine 55 to form a first folding part 4, wherein one end of the first folding line 2 is positioned at one end of the convex arc line of the product G, the other end of the first folding line 2 is positioned between the midpoint of the convex arc line of the product G and the other end of the convex arc line of the product G, and obtaining the product H shown in figure 6,

i. folding the convex end of the H product to one side of the wood pulp paper along a second folding line 3 by using an automatic folding machine 55 to form a second folding part 5, wherein one end of the second folding line 3 is positioned at the end point of the convex arc line of the H product, the other end of the second folding line 3 is positioned on the first folding line 2 to obtain an I product,

j. and manually dispensing and fixing the glue between the first folding part 4 and the second folding part 5 of the I product, wherein the glue dispensing point 6 is positioned at the upper sides of the first folding part 4 and the second folding part 5, and the first folding part 4 and the second folding part 5 form a bag opening which can be opened, so that a finished product shown in the figure 7 is obtained.

And (3) use of a finished product: as shown in fig. 8, the tearing line 1 is pulled open, two binding bands 7 are formed on the composite bib, the two binding bands 7 are tied around the neck of the old, the fixation of the composite bib is completed, the first folding part 4 and the second folding part 5 are pulled outwards, the pocket mouth is opened, and the dropped food can be received conveniently.

The working principle of the cutting machine is as follows: stacking a plurality of E products into a stack 22, placing the stack 22 into a guide rail 10, abutting against the lower end of the stack 22 by hand, enabling the lower end of the stack 22 to slightly exceed a cutter 15, starting an oil cylinder 14, driving the cutter 15 to descend by the oil cylinder 14, closing the oil cylinder 14 after the cutter 15 passes through a cutter hole 16, driving the cutter 15 to return, cutting a section of waste material by the cutter 15, removing the waste material, then releasing the stack 22, moving the stack 22 downwards to the lower end under the action of gravity and a roller 17 to be in contact with a baffle 12, starting the oil cylinder again, cutting off the stack 22 again, wherein the cut part comprises a stack of multiple layers of F products, extending one hand from the lower part of a discharge hole 19 to push the cut part upwards, closing the oil cylinder 14, and returning the cutter 15 again. The above steps are used as a cycle, the stack 22 is cut off continuously, and finally the residual part is waste. The cutter has simple structure, convenient to use, advantage that machining efficiency is high, and can form unsmooth arc surface respectively at the both ends of monolithic cloth, makes compound eckerchief back, and indent arc surface corresponds to old man's neck, can prevent old man's neck cut.

The utility model discloses the compound eckerchief of production has the advantage that does not have pungent smell and raw and other materials high-usage for there is not the potential safety hazard in the compound eckerchief and less to environmental pollution.

Claims

1. The utility model provides a production system of compound eckerchief which characterized in that: comprises a numerical control template sewing machine (50), wherein one side of the numerical control template sewing machine (50) is sequentially provided with an electromagnetic induction heater (51), a numerical control splitting machine (52), a cutting machine (53), a punching machine (54) and an automatic folding machine (55); the cutting machine (53) comprises a guide rail (10) with a U-shaped section, the guide rail (10) is obliquely arranged at an inclination angle of 5-10 degrees, a rack (11) is arranged at the bottom of the guide rail (10), a baffle (12) is arranged at the lower end of the guide rail (10), two side plates of the guide rail (10) are respectively provided with a slot (13) matched with the baffle (12), an oil cylinder (14) connected with the guide rail (10) is arranged on the upper side of the baffle (12), an arc-shaped cutter (15) is arranged at the output end of the oil cylinder (14), and a cutter hole (16) matched with the cutter (15) is arranged on the bottom plate of the guide rail (10); the upper side of the cutter (15) is provided with a plurality of rollers (17) distributed along the length direction of the guide rail (10), the rollers (17) are fixed with the bottom surface of the guide rail (10) through roller frames (21), the highest point of the rollers (17) is located above the bottom surface of the inner side of the guide rail (10), and square holes (18) matched with the rollers (17) are formed in the bottom surface of the inner side of the guide rail (10).

2. The composite bib production system of claim 1 wherein: and a discharge hole (19) is formed between the baffle (12) and the cutter (15), and the discharge hole (19) penetrates through the bottom plate of the guide rail (10) and one side plate of the guide rail (10).

3. The composite bib production system of claim 1 wherein: the oil cylinder (14) is fixed with the guide rail (10) through a U-shaped adapter rack (20), and two arms of the adapter rack (20) are respectively fixed with two side plates of the guide rail (10).